PDF Service Manual Nissan GT-R R35 (2016) - 3 MB
Unlock the full potential of your 2016 Nissan GT-R R35 with the official factory service manual.
This guide contains highly detailed procedures for servicing, diagnosing, and repairing every aspect of this high-performance vehicle.
It covers the engine, transmission, suspension, and complex electronic systems.
This is the ultimate resource for professional mechanics and dedicated enthusiasts.
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--- Page 1 ---
Edition: November 2014 QUICK REFERENCE INDEX
Revision: June 2015 A GENERAL INFORMATION GI General Information
Publication No. SM16E00R35U0 B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO
EC
FL
Engine Cooling System
Engine Control System
Fuel System
A
EX Exhaust System
C ELECTRIC POWER TRAIN
STR
ACC
HBC
Starting System
Accelerator Control System
Hybrid Control System
B
HBB
HBR
EVC
Hybrid Battery System
Hybrid Brake System
EV Control System
C
TMS Traction Motor System
EVB
VC
HCO
EV Battery System
Vehicle Charging System
High Voltage Cooling System
D
D TRANSMISSION & DRIVELINE CL Clutch
TM
DLN
FAX
Transaxle & Transmission
Driveline
Front Axle
E
RAX Rear Axle
E SUSPENSION FSU
RSU
SCS
Front Suspension
Rear Suspension
Suspension Control System
F
WT Road Wheels & Tires
F BRAKES BR
PB
BRC
Brake System
Parking Brake System
Brake Control System
G
G STEERING ST Steering System
H RESTRAINTS
STC
SB
SBC
Steering Control System
Seat Belt
Seat Belt Control System
H
SR SRS Airbag
I VENTILATION, HEATER & AIR
CONDITIONER
SRC
VTL
HA
SRS Airbag Control System
Ventilation System
Heater & Air Conditioning System
I
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT
IP
SE
Interior
Instrument Panel
Seat
J
K
ADP Automatic Drive Positioner
K BODY EXTERIOR, DOORS, DLK Door & Lock
ROOF & VEHICLE SECURITY SEC Security Control System
GW Glass & Window System
PWC
RF
HD
Power Window Control System
Roof
Hood
L
EXT Exterior
L DRIVER CONTROLS
BRM
MIR
EXL
Body Repair
Mirrors
Exterior Lighting System
M
INL Interior Lighting System
WW
DEF
HRN
Wiper & Washer
Defogger
Horn
N
VSP Approaching Vehicle Sound for Pedestrians (VSP)
M ELECTRICAL & POWER CON-
TROL
PWO
BCS
LAN
Power Outlet
Body Control System
LAN System
O
All Rights Reserved. No part PCS Power Control System
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit- N DRIVER INFORMATION &
CHG
PG
MWI
Charging System
Power Supply, Ground & Circuit Elements
Meter, Warning Lamp & Indicator
P
MULTIMEDIA WCS Warning Chime System
ted in any form, or by any
SN Sonar System
means, electronic, mechani-
AV Audio, Visual & Navigation System
cal, recording or otherwise, O CRUISE CONTROL & CCS Cruise Control System
without the prior written per- DRIVER ASSISTANCE DAS Driver Assistance System
mission of NISSAN MOTOR DMS Drive Mode System
CO., LTD. P MAINTENANCE MA Maintenance
--- Page 3 ---
DIAGNOSIS SYSTEM (AV CONTROL UNIT)
< SYSTEM DESCRIPTION > [BOSE AUDIO WITH NAVIGATION]
Error item Description Possible malfunction factor/Action to take
Predictive course line center position ad-
Adjust the predictive course line center po-
ST ANGLE SEN CALIB [U1232] justment of the steering angle sensor is in-
sition of the steering angle sensor.
complete.
When either one of the following items are
detected: • Display unit power supply and ground
• display unit power supply and ground circuits.
FRONT DISP CONN [U1243]
circuits malfunction is detected. • Communication circuits between AV
• communication circuits between AV control unit and AV display unit.
control unit and display unit.
GPS antenna connection malfunction is Check the connection of the GPS antenna
GPS ANTENNA CONN [U1244]
detected. connector.
Satellite radio antenna connection mal- • Satellite radio antenna feeder.
XM ANTENNA CONN [U1258]
function is detected. • Satellite radio antenna.
Detection of over current in USB connect- Check USB harness between the AV con-
USB OVERCURRENT [U1263]
er. trol unit and USB connector.
Radio antenna amp. ON signal circuit be-
Radio antenna amp. ON signal circuit mal-
ANTENNA AMP TERMINAL [U1264] tween AV control unit and radio antenna
function is detected.
amp.
FL-DOOR WOOFER
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and front door
SHORT] and front door speaker LH.
speaker LH.
[U1601]
FL-DOOR SQUAWK
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and front door
SHORT] and front door squawker LH or tweeter LH.
squawker LH or tweeter LH.
[U1602]
FR-DOOR WOOFER
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and front door
SHORT] and front door speaker RH.
speaker RH.
[U1609]
FR-DOOR SQUAWK
Malfunction is detected audio signal cir- Audio signal circuits between BOSE amp.
[OPEN, SHORT, GND-SHORT or VB-
cuits between BOSE amp. and front door and front door squawker RH or tweeter
SHORT]
squawker RH or tweeter RH. RH.
[U160A]
F-INST C-SQUAWK
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and center
SHORT] and center speaker.
speaker.
[U162A]
R-PSHELF L-SQUAWK
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and rear speak-
SHORT] and rear speaker LH.
er LH.
[U1722]
R-PSHELF R-SQUAWK
Malfunction is detected audio signal cir-
[OPEN, SHORT, GND-SHORT or VB- Audio signal circuits between BOSE amp.
cuits between BOSE amp. and rear speak-
SHORT] and rear speaker RH.
er RH.
[U172A]
R-PSHELF C-WOOFER
[OPEN, SHORT, GND-SHORT or VB- Malfunction is detected audio signal cir- Audio signal circuits between BOSE amp.
SHORT] cuits between BOSE amp. and woofer. and woofer.
[U1725]
Malfunction is detected in audio signal cir-
Audio signal circuits between BOSE amp.
CORRECT MICROPHONE [U190C] cuits between BOSE amp. and either front
and front or rear microphone.
or rear microphone.
Revision: 2015 June AV-36 GT-R
--- Page 4 ---
BOSE AUDIO AND NAVIGATION SYSTEM
< WIRING DIAGRAM > [BOSE AUDIO WITH NAVIGATION]
JRNWE1232GB
Revision: 2015 June AV-84 GT-R
--- Page 5 ---
U162A CENTER SPEAKER
< DTC/CIRCUIT DIAGNOSIS > [BOSE AUDIO WITH NAVIGATION]
U162A CENTER SPEAKER
DTC Logic INFOID:0000000011490714
DTC DETECTION LOGIC
Display contents of
DTC DTC detection condition Possible malfunction factor
CONSULT
F-INST C-SQUAWK
[OPEN, SHORT, GND- Malfunction is detected sound signal circuits between Sound signal circuits between BOSE
U162A
SHORT, or VB-SHORT] BOSE amp. and center speaker. amp. and center speaker.
[U162A]
Diagnosis Procedure INFOID:0000000011490715
1.PERFORM THE SELF-DIAGNOSIS
1. Delete the “self-diagnosis” results of “MULTI AV”. Turn ignition switch OFF.
2. Turn ignition switch ON. perform the self-diagnosis again.
3. Check that the DTC is detected again.
Is any DTC detected?
YES >> Check harnesses between BOSE amp. and center speaker.
NO >> Refer to GI-39, "Intermittent Incident"
Revision: 2015 June AV-132 GT-R
--- Page 6 ---
PRESET SWITCH
< REMOVAL AND INSTALLATION > [BOSE AUDIO WITH NAVIGATION]
PRESET SWITCH
Exploded View INFOID:0000000011490770
REMOVAL
Refer to IP-12, "Exploded View".
JPNIA1137ZZ
1. Preset switch 2. Instrument panel garnish (upper) 3. Instrument panel garnish LH
4. Instrument panel garnish RH
Removal and Installation INFOID:0000000011490771
REMOVAL
1. Remove the instrument panel garnish (upper) and the instrument panel garnish LH/RH. Refer to IP-13,
"Removal and Installation".
2. Remove the screws and disconnect the connector, and then remove the preset switch.
INSTALLATION
Install in the reverse order of removal.
Revision: 2015 June AV-180 GT-R
--- Page 7 ---
NORMAL OPERATING CONDITION
< SYMPTOM DIAGNOSIS > [NissanConnect Nismo Plus]
NORMAL OPERATING CONDITION
Description INFOID:0000000011490835
Symptom Cause Action to take
GPS signal is obstructed due to the vehicle be-
ing inside a building, in the shadow of numer- Move the vehicle to an open space.
ous tall buildings, etc.
GPS signal cannot be received.
There is an object placed on the GPS antenna. Do not place objects on the GPS antenna.
A sufficient number of GPS satellites are not
Wait for the satellites to change locations.
available.
Bluetooth® connection is not possi- The device being used is not supported. Check that the device supports connectivity.
ble.
A USB extension cable or USB hub is being Do not use a USB extension cable or a USB
used. hub.
Perform formatting (of USB memory) to in-
crease empty storage space.
There is no empty storage space on the USB NOTE:
USB memory is not recognized, or it memory. Formatting USB memory may cause loss of
is not possible to write to USB mem- data. To prevent this from occurring, copy
ory. data to another media before formatting.
The USB memory used is of a standard lower Use a USB memory of USB 2.0 Hi-speed
than the supported standard. standard or higher.
A USB memory formatted in a format other Use a USB memory formatted in FAT32 for-
that FAT32 is being used. mat.
Recording is performed continuously for an
Writing stops in mid process. extended period of time (approximately 20 Format or replace the USB memory.
hours or more). (Data file size reaches 2GB.)
Revision: 2015 June AV-228 GT-R
--- Page 8 ---
COMBINATION SWITCH OUTPUT CIRCUIT
< DTC/CIRCUIT DIAGNOSIS >
COMBINATION SWITCH OUTPUT CIRCUIT
Diagnosis Procedure INFOID:0000000011485935
1.CHECK OUTPUT 1 - 5 SYSTEM CIRCUIT FOR OPEN
1. Turn the ignition switch OFF.
2. Disconnect the BCM and combination switch connectors.
NOTE:
BCM connector disconnects M123 only.
3. Check continuity between BCM harness connector and combination switch harness connector.
BCM Combination switch
System Continuity
Connector Terminal Connector Terminal
OUTPUT 1 143 12
OUTPUT 2 144 14
OUTPUT 3 M123 145 M33 5 Existed
OUTPUT 4 146 2
OUTPUT 5 142 8
Does continuity exist?
YES >> GO TO 2.
NO >> Repair the harnesses or connectors.
2.CHECK OUTPUT 1 - 5 SYSTEM CIRCUIT FOR SHORT
Check for continuity between BCM harness connector and ground.
BCM
System Continuity
Connector Terminal
OUTPUT 1 143
OUTPUT 2 144 Ground
OUTPUT 3 M123 145 Not existed
OUTPUT 4 146
OUTPUT 5 142
Does continuity exist?
YES >> Repair the harnesses or connectors.
NO >> GO TO 3.
3.CHECK COMBINATION SWITCH OUTPUT VOLTAGE
1. Connect the combination switch connector.
2. Turn ON any switch in the system that is malfunctioning.
3. Check voltage between combination switch harness connector and ground.
Revision: 2015 June BCS-44 GT-R
--- Page 9 ---
REAR : Removal and Installation (GT-R certified BRAKE CALIPER ASSEMBLY : Removal and In-
NISSAN dealer) ...................................................... 26 stallation (GT-R certified NISSAN dealer) ............... 40
REAR : Inspection (GT-R certified NISSAN deal- BRAKE CALIPER ASSEMBLY : Disassembly and
er) ........................................................................... 27 Assembly (GT-R certified NISSAN dealer) ............. 42
BRAKE CALIPER ASSEMBLY : Inspection (GT-R
BRAKE MASTER CYLINDER ........................... 28 certified NISSAN dealer) ......................................... 43
Exploded View (GT-R certified NISSAN dealer) ..... 28
Removal and Installation (GT-R certified NISSAN REAR DISC BRAKE .......................................... 44
dealer) .................................................................... 28
Disassembly and Assembly (GT-R certified NIS- BRAKE PAD .............................................................. 44
SAN dealer) ............................................................ 29 BRAKE PAD : Exploded View (GT-R certified NIS-
Inspection (GT-R certified NISSAN dealer) ............ 30 SAN dealer) ............................................................ 44
BRAKE PAD : Removal and Installation (GT-R
BRAKE BOOSTER ............................................ 31 certified NISSAN dealer) ......................................... 44
Exploded View (GT-R certified NISSAN dealer) ..... 31 BRAKE PAD : Inspection (GT-R certified NISSAN
Removal and Installation (GT-R certified NISSAN dealer) ..................................................................... 45
dealer) .................................................................... 31
BRAKE CALIPER ASSEMBLY ................................ 46
Inspection and Adjustment (GT-R certified NIS-
SAN dealer) ............................................................ 32 BRAKE CALIPER ASSEMBLY : Exploded View
(GT-R certified NISSAN dealer) .............................. 46
VACUUM LINES ................................................ 34 BRAKE CALIPER ASSEMBLY : Removal and In-
Exploded View (GT-R certified NISSAN dealer) ..... 34 stallation (GT-R certified NISSAN dealer) ............... 47
Removal and Installation (GT-R certified NISSAN BRAKE CALIPER ASSEMBLY : Disassembly and
dealer) .................................................................... 34 Assembly (GT-R certified NISSAN dealer) ............. 49
Inspection (GT-R certified NISSAN dealer) ............ 34 BRAKE CALIPER ASSEMBLY : Inspection (GT-R
certified NISSAN dealer) ......................................... 49
FRONT DISC BRAKE ........................................ 36
SERVICE DATA AND SPECIFICATIONS
BRAKE PAD ............................................................. 36 (SDS) .......................................................... 51
BRAKE PAD : Exploded View (GT-R certified NIS-
SAN dealer) ............................................................ 36 SERVICE DATA AND SPECIFICATIONS
BRAKE PAD : Removal and Installation (GT-R (SDS) ................................................................. 51
certified NISSAN dealer) ........................................ 36 General Specifications (GT-R certified NISSAN
BRAKE PAD : Inspection (GT-R certified NISSAN dealer) ..................................................................... 51
dealer) .................................................................... 38 Brake Pedal ............................................................ 51
Brake Booster (GT-R certified NISSAN dealer) ...... 51
BRAKE CALIPER ASSEMBLY ................................ 39
Front Disc Brake ..................................................... 51
BRAKE CALIPER ASSEMBLY : Exploded View
Rear Disc Brake ...................................................... 51
(GT-R certified NISSAN dealer) ............................. 39
Revision: 2015 June BR-2 GT-R
--- Page 10 ---
REAR DISC BRAKE
< REMOVAL AND INSTALLATION >
INSPECTION AFTER INSTALLATION
Check the rear disc brake for drag. Perform the following procedure if necessary.
1. Remove brake pad. Refer to BR-44, "BRAKE PAD : Exploded View (GT-R certified NISSAN dealer)".
2. Use a brake caliper wrench [SST: KV991112S0 (J-49023)] to return the piston.
CAUTION:
Check the fluid level in the reservoir tank. Because the brake fluid returns to the reservoir tank of
master cylinder when pressing the piston.
3. Install brake pad. Refer to BR-44, "BRAKE PAD : Exploded View (GT-R certified NISSAN dealer)".
4. Depress the brake pedal several times, and check the rear disc brake for drag again. Replace the caliper
if necessary. Refer to BR-46, "BRAKE CALIPER ASSEMBLY : Exploded View (GT-R certified NISSAN
dealer)".
INSPECTION AFTER DISASSEMBLY
Check the following items and replace if necessary.
Caliper
Check the caliper for cracks or damage.
Pad Pin
• Check the piston pin for corrosion, wear, cracks or damage.
• Check the metal bushing of pad pin for settling and damage.
Cross Spring
Check the cross spring for wear, cracks or damage.
Revision: 2015 June BR-50 GT-R
--- Page 11 ---
C1105, C1106, C1107, C1108 WHEEL SENSOR
< DTC/CIRCUIT DIAGNOSIS > [VDC/TCS/ABS]
NOTE:
If the red SENSOR indicator illuminates but does not flash, reverse the polarity of the tester leads and A
retest.
Does the ABS active wheel sensor tester detect a signal?
YES >> GO TO 12. B
NO >> GO TO 9.
9.REPLACE WHEEL SENSOR (1)
C
With CONSULT
1. Replace the wheel sensor.
- Front: Refer to BRC-147, "FRONT WHEEL SENSOR : Removal and Installation (GT-R certified NISSAN
dealer)". D
- Rear: Refer to BRC-148, "REAR WHEEL SENSOR : Removal and Installation (GT-R certified NISSAN
dealer)".
2. Connect ABS actuator and electric unit (control unit) harness connector. E
3. Erase self-diagnosis result for “ABS”.
4. Turn the ignition switch OFF → ON → OFF.
NOTE: