PDF Service Manual New Holland P-Series Air Cart - 15 MB

This service manual covers a wide range of New Holland air carts, including the P2350, P3440, P4580, and P4950 models.

It is the complete guide for technicians, containing detailed instructions for repair, maintenance, and troubleshooting.

The manual provides the technical specifications needed to service these complex seeding systems correctly.

Keep your agricultural equipment in top condition with this factory resource.

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--- Page 1 ---
SERVICE MANUAL
                                                                                                      P2350 / P3440 / P3550 /
                                                                                                      P4460 / P4580 / P4760 /
                                                                                                              P4950
                                                                                                              Air Cart


                                                                                       Part number 47827462
                                                                                       1st edition English
                                                                                       April 2017
                                  Printed in U.S.A.
              © 2017 CNH Industrial Canada Ltd. All Rights Reserved.
New Holland is a trademark registered in the United States and many other countries,
      owned or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

--- Page 3 ---
INTRODUCTION


Hand signals
P Series Air Carts


It is often necessary to communicate using hand signals in agricultural operations when noise or distance inhibit
communication by voice. The ASAE S351 standard illustrates these hand signals, which provide an easy means of
communication, particularly in the interest of safety.


THIS FAR TO GO - Place COME TO ME - Raise the MOVE TOWARD ME,                         MOVE OUT, TAKE OFF -
palms at ear level facing    arm vertically overhead,      FOLLOW ME - Point toward Face the desired direction
head and move laterally      palm to the front, and rotate person(s), vehicle(s), or  of movement; hold the
inward to indicate remaining in large horizontal circles.  unit(s), beckon by holding arm extended to the ear;
distance to go.                                            the arm horizontally to    then swing it overhead and
                                                           the front, palm up, and    forward in the direction of
                                                           motioning toward the body. desired movement until it is
                                                                                      horizontal, palm down.


STOP - Raise hand upward SPEED IT UP, INCREASE SLOW IT DOWN,                             START THE ENGINE
to the full extent of the arm, SPEED - Raise the hand        DECREASE SPEED -            - Simulate cranking of
palm to the front. Hold that to the shoulder, fist closed; Extend the arm horizontally   vehicles by moving arm
position until the signal is   thrust the fist upward to the sidewards, palm down, and   in circular motion at waist
understood.                    full extent of the arm and    wave arm downward           level.
                               back to the shoulder rapidly
                               several times.


STOP THE ENGINE - Draw LOWER EQUIPMENT -                    RAISE EQUIPMENT -
right hand, palm down,       Make circular motion with      Make circular motion with
across the neck in a "throat either hand pointing to the    either hand at head level.
cutting" motion from left to ground.
right.


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--- Page 4 ---
INTRODUCTION


Operation of meter control handles. Note that meter NOTE: The decal in a particular location shows the
 handle should be placed in storage position when correct handle orientation.
                tank is not in use.
            Quantity: 1 per meter bank
              Part number: 47681087
                     47681088
                     47681089
                     47681090


                                                                         47681087   12


On the side of each meter bank (20).


                                                                      SAIL15SE00405AA    13


                                          47827462 28/04/2017
                                                  30

--- Page 5 ---
INTRODUCTION


Basic instructions - Electrical testing - Short circuit to ground


                                                      RCIL06PTR021CAA   1


Short circuit to ground occurs when any part of a circuit is in contact with a ground source when it is not intended.
Where the test leads are applied depends on the component or circuit tested:
• When testing a sensor, for example, disconnect the sensor from its connector.
• When testing a controller harness, disconnect the harness at the controller connector and the malfunctioning com-
  ponent at its connector on the harness.
• When testing a harness, disconnect the harness connectors at its source and its terminal.

1.   Turn system power OFF.
2.   Disconnect the connectors for the circuits to be tested.
3.   Identify the pins or cavities that need to be tested.
4.   Select the resistance setting on the multimeter.
5.   Touch one of the test leads from the multimeter to the pin or cavity on one end of the circuit.
6.   Touch the other test lead to the pin or cavity on the other end of the circuit.
7.   Read the value on the multimeter.
8.   The resistance reading should be greater than 100 Ω to indicate an open circuit. If the circuit is not open, the
     wire is shorted to ground.
     NOTE: The 100 Ω value is a representative value used throughout the diagnostic procedures in this manual. The
     expected resistance reading for an open circuit is “infinite” resistance or “open line” on the multimeter. The actual
     reading on the multimeter depends on the wire gauge – 0.8, 1.2, 2.0, 3.0 – and the distance between the test
     points.
9.   Locate and repair the source of the short. Or replace the shorted wire or component.


                                                   47827462 28/04/2017
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--- Page 6 ---
Contents

                                              Front axle system - 25


[25.400] Non-powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1


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--- Page 7 ---
Rear axle system - Non-powered rear axle


                                                        Table   1


       Location                                                    Torque
Front caster wheels      169 N·m +/- 26 N·m ( 125 lb ft +/- 19 lb ft)
Front steered wheels     441 N·m +/- 66 N·m ( 325 lb ft +/- 49 lb ft)
Rear single wheels       441 N·m +/- 66 N·m ( 325 lb ft +/- 49 lb ft)
Rear dual wheels         931 N·m +/- 140 N·m ( 687 lb ft +/- 103 lb ft)

9. Check wheel bolt torque after the first 10 hours and re
   torque to the values shown in Table 1.
10. Torque bolts to 85% of the listed torque then torque to
    the full value.
11. Tighten the bolts in the order shown. This pattern will
    apply for all 10 bolt wheels.


                                                                                SAIL15SE00437AA   3


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--- Page 8 ---
Contents

                                            Brakes and controls - 33

                                              Hydraulic service brakes - 202


TECHNICAL DATA

    Brake caliper
       General specification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


FUNCTIONAL DATA

    Hydraulic service brakes
       Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
       Component diagram (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    Brake pump
       Detailed view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
    Brake block
       Detailed view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


SERVICE

    Hydraulic service brakes
       Check (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
       Bleed (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
       Adjust (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12


     (*) See content for specific models

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--- Page 9 ---
Hydraulic systems - Hydraulic systems


Hydraulic systems - Overview


                                SAIL15SE00439FA   1
                            Fans and alternator


                                SAIL15SE00440FA   2
                               Deluxe auger

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--- Page 10 ---
Hydraulic systems - Hydraulic systems


Hydraulic systems - Hydraulic schema 350 Bu tow between single
shoot with no auger
P2350

        Ref                                             Description
(A)           Case drain
(B)           Fan pressure
(C)           Fan return

(1)           Check valve
(2)           Check valve
(3)           Fan motor
(4)           Alternator motor
(5)           Check valve


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--- Page 11 ---
Hydraulic systems - Hydraulic systems


            SAIL15SE01287GA   1


          47827462 28/04/2017
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--- Page 12 ---
Hydraulic systems - Hydraulic systems


Hydraulic systems - Hydraulic schema 460 Bu and 580 Bu and 760
Bu and 950 Bu tow behind double shoot with auxiliary tank and
deluxe auger/conveyor
P4460
P4580
P4760
P4950

        Ref                                               Description
(A)           Upper fan pressure
              Auxiliary tank fill return
(B)           Upper fan return
              Auxiliary tank fill pressure
(C)           Case drain
(D)           Lower fan pressure
              Auger / conveyor return
(E)           Lower fan return
              Auger / conveyor pressure

(1)           Check valve
(2)           Check valve
(3)           Filter
(4)           Ball valve
(5)           Check valve
(6)           Pressure compensated valve
(7)           Auxiliary tank fill rotary motor
(8)           Rotary valve, see Auxiliary tank fill system valves - Hydraulic schema (35.870) for valve
              block details
(9)           Upper fan motor
(10)          Auxiliary tank fill fan motor
(11)          Lower fan motor
(12)          Auger motor
(13)          Rotary valve
(14)          Auger/conveyor control valve, see Seeding auger control valve - Hydraulic schema (35.744)
              for valve block details
(15)          Tilt cylinder
(16)          Rotate outer arm cylinder
(17)          Lift cylinder
(18)          Rotate arm cylinder
(19)          Alternator motor
(20)          Check valve
(21)          Check valve


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--- Page 13 ---
Hydraulic systems - 35

Seeding and planting hydraulic circuits - 744


P2350, P3440, P3550 , P4460, P4580, P4760, P4950


                  47827462 28/04/2017
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--- Page 14 ---
Index

                                    Hydraulic systems - 35

                  Seeding and planting hydraulic circuits - 744
Auger drive system - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     16
Auger drive system - Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   14
Seeding auger control valve - Detailed view deluxe auger rotary valve . . . . . . . . . . . . . . . . . . . . . . . .                                 10
Seeding auger control valve - Detailed view manual auger ball valve . . . . . . . . . . . . . . . . . . . . . . . . . .                                9
Seeding auger control valve - Detailed view manual auger control valve . . . . . . . . . . . . . . . . . . . . . . .                                   6
Seeding auger control valve - Detailed view Valve block hydraulic hose connections . . . . . . . . . . . .                                             5
Seeding auger control valve - Hydraulic schema . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                   4
Seeding auger control valve - Overview - valve functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                       3
Seeding auger hydraulic cylinders - Detailed view - manual auger . . . . . . . . . . . . . . . . . . . . . . . . . . . .                              12


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--- Page 15 ---
Hydraulic systems - Auxiliary tank fill system hydraulic control


Auxiliary tank fill system feeder motor - Install
P3550
P4580
P4760
P4950


Prior operation:
Auxiliary tank fill system feeder motor - Remove (35.870)

1. Fasten the motor to the mount bracket using the previ-
   ously removed hardware.


                                                                                              SAVM16SE00214AA   1

2. Align the drive sprocket with the drive and install the
   coupler (4) .
3. Fasten the motor mount (3) to the auxiliary tank hopper
   using the previously removed hardware.


                                                                                              SAVM16SE00212AA   2

4. Reinstall the top (1) and bottom (2) plates using the
   previously removed hardware (3) .


                                                                                              SAVM16SE00435AA   3

5. Install the hoses on the motor ports, matching the ports
   with the hose tags installed earlier.
6. Test the operation of the motor and the rotor.


                                                    47827462 28/04/2017
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--- Page 16 ---
Contents

                                       Frames and ballasting - 39

                                       Drawbar and hitch assembly - 110


TECHNICAL DATA

    Drawbar and hitch assembly
       Drawbar - Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


SERVICE

    Tongue or hitch
       Drawbars and towing hitches - Check (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    Jack
       Front hitch support - Grease (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


     (*) See content for specific models

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--- Page 17 ---
Wheels - Rear wheels


Row crop and controlled traffic tire option
Row crop rear dual
                                                             Tire size        Inflation Pressure Inflation Pressure
                                                                               10 km/h (6 mph)    16 km/h (10 mph)


                                 Tow-between           480/80R42 151A8        138 kPa (20 psi)        159 kPa (23 psi)
P2350                            Tow-behind            AC85                   117 kPa (17 psi)        138 kPa (20 psi)

Row crop and controlled traffic front
                                                             Tire size        Inflation Pressure Inflation Pressure
                                                                               10 km/h (6 mph)    16 km/h (10 mph)
P2350                                                  380/90R46 159A8
                                 Tow-behind            AC85                   117 kPa (17 psi)        159 kPa (23 psi)
P3440                                                  380/90R46 159A8
                                 Tow-behind            AC85                   117 kPa (17 psi)        159 kPa (23 psi)
P4460                                                  380/90R46 159A8
                                 Tow-behind            AC85                   117 kPa (17 psi)        159 kPa (23 psi)

Row crop and controlled traffic front tires– steered front axle
                                                         Tire size         Load       Single /     Inflation     Inflation
                                                                           index       Dual       Pressure      Pressure
                                                                                                   10 km/h       16 km/h
                                                                                                    (6 mph)     (10 mph)
P2350                              Base                                                          90 kPa        90 kPa
                                                    18.4-38 R1 TD19 8PR               Single     (13 psi)      (13 psi)
                                   High flotation                                                41 kPa        41 kPa
                       Front                        650/75R38 SFT         172A8       Single     (6 psi)       (6 psi)
P3440                              Base                                                          90 kPa        90 kPa
                                                    18.4-38 R1 TD19 8PR               Single     (13 psi)      (13 psi)
                                   High flotation                                                41 kPa        41 kPa
                       Front                        650/75R38 SFT         172A8       Single     (6 psi)       (6 psi)
P4460                              Base                                                          90 kPa        90 kPa
                                                    18.4-38 R1 TD19 8PR               Single     (13 psi)      (13 psi)
                                   High flotation                                                41 kPa        41 kPa
                       Front                        650/75R38 SFT         172A8       Single     (6 psi)       (6 psi)

Controlled traffic rear single
                                                              Tire size           Inflation Pressure Inflation Pressure
                                                                                   10 km/h (6 mph) 16 km/h (10 mph)


                                  Tow-between            800/70R38 176A8          83 kPa (12 psi)     62 kPa (9 psi)
P2350                             Tow-behind             SFT                      103 kPa (15 psi)    83 kPa (12 psi)
                                  Tow-between            800/70R38 176A8          117 kPa (17 psi)    138 kPa (20 psi)
P3440                             Tow-behind             SFT                      117 kPa (17 psi)    138 kPa (20 psi)
                                  Tow-between            800/70R38 176A8          138 kPa (20 psi)    200 kPa (29 psi)
P4460                             Tow-behind             SFT                      117 kPa (17 psi)    159 kPa (23 psi)


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--- Page 18 ---
Contents

                                                    Electrical systems - 55


[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1

[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2

[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3

[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4

[55.404] External lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5

[55.516] Seeding control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6

[55.517] Cab seeding controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.7

[55.545] Auger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8

[55.640] Electronic modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9

[55.785] Precision farming system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10

[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.11


                                                                            47827462 28/04/2017
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--- Page 19 ---
Electrical systems - Electrical system


4. Fuse 5 (1) is located near the calibration switches. It
   fuses ECU_PWR that is used by the UCM, sensors,
   and 12 V circuitry in the motors.


                                                                                               SAIL15SE00915AA   4

5. Fuse 6 (1) is located near the UCM. It fuses PWR to
   the UCM and to the coil of Relay 1. (The ground side
   of the coil is controlled by the UCM.)


                                                                                               SAIL15SE00911AA   5

6. Replace blown fuses with the same value.

NOTICE: Do not use higher value fuses. Damage to the wiring harness or connectors may occur.


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--- Page 20 ---
Electrical systems - Harnesses and connectors


Wiring harnesses - Electrical schematic sheet 01 12V power - 350
Bu tow behind
P2350

    Type              Component             Connector / Link                        Description
ECU         A-008                     X-203B                     UCM 3B
ECU         A-012                     X-204B                     UCM 4B
ECU         A-014                     X-202B                     UCM 2B
ECU         A-015                     X-201B                     UCM 1B
ECU         A-016                     X-201A                     UCM 1A
Fuse        F-05                      X-452                      ECU PWR
Fuse        F-06                      X-451                      HSD PWR
Connector   X-014                     X-014                      AUGER CONTROL
Connector   X-101 1                   X-101                      AIR CART ISOBUS CONNECTOR (IBBC)
Connector   X-101 2                   X-101                      AIR CART ISOBUS CONNECTOR (IBBC)
Connector   X-101 3                   X-101                      AIR CART ISOBUS CONNECTOR (IBBC)
Connector   X-101 4                   X-101                      AIR CART ISOBUS CONNECTOR (IBBC)
Connector   X-101 5                   X-101                      AIR CART ISOBUS CONNECTOR (IBBC)


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--- Page 21 ---
Electrical systems - Harnesses and connectors


                        6                                                                     5                                                                                   4                                                                                     3             2                                                          1


D           GB-AC010P
                                                                                                                                                                                                                                                                                                                                                                          D
    SHT 1                     BK 3.0 GND AC-010P


                                                                                                                                                                                                                                                                                                                                                     GB-AC010V
            GB-AC010S
                                                                                                                                                                                                                                                                                                                            BK 1.0 GND AC-010V                   SHT 10
    SHT 1                   BK 0.8 GND_SENSE AC-010S


            GB-AC110A

                             BK 0.8 MGND AC-110A                                                                                                                                                                                                                            SP-AC50
    SHT 6

            GB-AC110C

    SHT 6                    BK 0.8 MGND AC-110C

                                                                  ALTERNATOR

                                                                     X-449 1                                                                                                                                                                                                                                        X-439
                                                                                                                                                                                                                                                                                          BK 13.0 GND AC-010R                    RING TERMINAL TO BATTERY NEG (-)

                                                                     X-449 2                                          ALTERNATOR

                                                                     X-449 3                                           X-448B X-448A A

C                                                                                      RD 0.8 ALT_ENABLE AC-050B
                                                                                                                                                                                                                                                                                                                                                                          C
                                                                     X-449 4


                                                                                                                                              RD 0.8 ALT_ENABLE AC-050A
                                                                     X-449 5
                                                                                                                                                                                                                                                                                                                    X-440
                                                                                                                                                                                                                                                                                          RD 13.0 BATTERY AC-200B             RING TERMINAL TO 24V BATTERY POS (+)


                                                                   FUSE BOX
                                                                                                                                                                                                                                                RELAY 1
                                                                                                                                                                                                                                              MOTOR POWER
            WB-AC101A                                                  F1
                                                       X-450-11                  X-450-12
    SHT 6                   RD 8.0 MPWR_1 AC-101A                                           RD 8.0 MPWR_UNF AC-100B                                                                                                                                  RLY-1
                                                                    30.0 Amps

                                                                                                                                                                                                                                                              X-441
            WB-AC102A                                                  F2                                                                                                                                                             X-443
                                                        X-450-9                  X-450-10
    SHT 6                   RD 8.0 MPWR_2 AC-102A                                           RD 8.0 MPWR_UNF AC-100C                                                         RD 13.0 MPWR_UNF AC-100A
                                                                    30.0 Amps                                                       SP-AC61
                                                                                                                                                                                                                                     X-445-1                  X-445-2

                                                                   NOT USED003
                                                        X-450-7                  X-450-8


                                                                                                                                                                                                WH 0.8 RELAY_CTRL1 AC-049A
B                                                       X-450-5
                                                                   NOT USED004
                                                                                 X-450-6
                                                                                                                                                                                                                                                                                                                                                                          B
                                                                                                                                                                                                                                                    UCM 1A


                                                                   NOT USED001
                                                        X-450-3                  X-450-4


                                                                   NOT USED002
                                                        X-450-1                  X-450-2
                                                                                                                                                                                                                               X-201A-19
                                                                                                                                                                                                                                           RELAY CTRL 1

                                                                                                                                                                                                                                               (LOW SIDE DRIVER)


            WB-AC111H

    SHT 1                   OR 0.8 PWR AC-111H


A                                                                                                                                                                                                                                                                                                                                                                         A

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