PDF Service Manual New Holland Boomer 40 Boomer 50 Tractor - 18 MB

This is the complete service manual for the New Holland Boomer 40 and Boomer 50 compact tractors with cab (Tier 4B).

This extensive guide offers in-depth repair procedures, troubleshooting charts, and technical specifications.

It is an essential tool for professional technicians to maintain and repair these versatile tractors.

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--- Page 1 ---
SERVICE                                            SERVICE MANUAL
       MANUAL
                                                   Boomer 40 Cab / Boomer 50 Cab
                                                                      TM                                                               TM


                                                          Compact Tractor
  Boomer 40 Cab    TM
                                          BoomerTM 40 - From PIN 0 to 2103012735; From PIN 2103012736 to 2106014859; PIN 2106014860 and above;
                                          BoomerTM 50 - From PIN 0 to 2105012137; From PIN 2105012138 to 2105013791; PIN 2105013792 and above
  Boomer 50 Cab    TM


   Compact Tractor
BoomerTM 40 - From PIN 0 to 2103012735;
 From PIN 2103012736 to 2106014859;
      PIN 2106014860 and above;
BoomerTM 50 - From PIN 0 to 2105012137;
 From PIN 2105012138 to 2105013791;
       PIN 2105013792 and above


                                                                                Part number 48017703
                                                                                           1st edition English
      Part number 48017703                                                                 December 2016


                                                                             © 2016 CNH Industrial America LLC. All Rights Reserved.

--- Page 3 ---
INTRODUCTION


Safety rules - Personal safety
Boomer™ 40                                                       WE
Boomer™ 50                                                       WE


     General safety rules
Read this manual carefully before starting, using carrying out maintenance, refueling or performing any other type of
operation on the tractor.

Read all the safety decals on the tractor and follow the instructions thereon before starting, operating, refueling or
carrying out maintenance on the tractor. Promptly replace any decals that are damaged, lost or illegible. Clean the
decals if they are covered by mud or debris.

The tractor must only be used by responsible personnel, trained in tractor use and authorized to operate the tractor.

Use caution when operating the tractor on slopes. Raised equipment, full tanks and other loads will change the center
of gravity of the tractor. The tractor can tip or roll over when near ditches and embankments or uneven surfaces.

Avoid using the tractor in unsuitable physical conditions, stop work instead.

Never permit anyone other than the operator to ride on the tractor.

Never operate the tractor under the influence of alcohol, drugs, or while otherwise impaired.

When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine
the locations of services.

Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance
for safety.

Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
• DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
• Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines.
• Make sure all components are in good condition and tighten all connections before starting the engine or pressur-
  izing the system.
• If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
• Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the
  skin promptly with soap and water.
• Before removing any hydraulic tubing, check that the system is not pressurized.

Do not alter the calibration of the pressure relief valves in the various hydraulic circuits (steering, hydraulic lift, auxiliary
distributors, etc.).

Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become
entangled in moving parts.

Wear protective equipment when appropriate.

DO NOT attempt to remove material from any part of the tractor while it is being operated or components are in motion.

Make sure all guards and shields are in good condition and properly installed before operating the tractor. Never
operate the tractor with shields removed. Always close access doors or panels before operating the tractor.

Enter and leave the tractor using the steps and handles provided. Dirty or slippery steps, ladders, walkways, and
platforms can cause falls. Make sure these surfaces remain clean and clear of debris.

A person or pet within the operating area of a tractor can be struck or crushed by the tractor or its equipment. DO
NOT allow anyone to enter the work area.

Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter
the area underneath raised equipment during operation.

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--- Page 4 ---
INTRODUCTION


1. Manufacturer's identification
2. Property class
3. Clock marking of property class and manufacturer's identification (optional), i.e. marks 60 ° apart indicate Class
   10 properties, and marks 120 ° apart indicate Class 8.

Inch non-flanged hardware
                                                         Lock nut     Lock nut
             SAE Grade 5 bolt and SAE Grade 8 bolt and
Nominal size                                            Grade B with Grade C with
                      nut                 nut
                                                        Grade 5 bolt Grade 8 bolt
             Unplated     Plated  Unplated
                                            Plated with
             or plated with ZnCr or plated
                                            ZnCr Gold
               Silver      Gold    Silver
                    8 N·m (71 lb 11 N·m (97 lb     12 N·m       16 N·m                        12.2 N·m (109 lb
       1/4                                                                 8.5 N·m (75 lb in)
                          in)         in)       (106 lb in)   (142 lb in)                            in)
                        17 N·m      23 N·m         24 N·m        32 N·m    17.5 N·m (155 lb 25 N·m (220 lb
      5/16
                     (150 lb in)  (204 lb in)   (212 lb in)   (283 lb in)         in)                in)
                    30 N·m (22 lb   40 N·m     43 N·m (31 lb 57 N·m (42 lb
       3/8                                                                 31 N·m (23 lb ft) 44 N·m (33 lb ft)
                          ft)      (30 lb ft)        ft)           ft)
                    48 N·m (36 lb   65 N·m     68 N·m (50 lb 91 N·m (67 lb
      7/16                                                                 50 N·m (37 lb ft) 71 N·m (53 lb ft)
                          ft)      (48 lb ft)        ft)           ft)
                    74 N·m (54 lb   98 N·m        104 N·m       139 N·m                        108 N·m (80 lb
       1/2                                                                 76 N·m (56 lb ft)
                          ft)      (73 lb ft)     (77 lb ft)   (103 lb ft)                           ft)
                       107 N·m     142 N·m        150 N·m       201 N·m                       156 N·m (115 lb
      9/16                                                                 111 N·m (82 lb ft)
                       (79 lb ft) (105 lb ft)    (111 lb ft)   (148 lb ft)                           ft)
                       147 N·m     196 N·m        208 N·m       277 N·m     153 N·m (113 lb 215 N·m (159 lb
       5/8
                      (108 lb ft) (145 lb ft)    (153 lb ft)   (204 lb ft)        ft)                ft)
                       261 N·m     348 N·m        369 N·m       491 N·m     271 N·m (200 lb 383 N·m (282 lb
       3/4
                      (193 lb ft) (257 lb ft)    (272 lb ft)   (362 lb ft)        ft)                ft)
                       420 N·m     561 N·m        594 N·m       791 N·m     437 N·m (323 lb 617 N·m (455 lb
       7/8
                      (310 lb ft) (413 lb ft)    (438 lb ft)   (584 lb ft)        ft)                ft)
                       630 N·m     841 N·m        890 N·m      1187 N·m     654 N·m (483 lb 924 N·m (681 lb
        1
                      (465 lb ft) (620 lb ft)    (656 lb ft)   (875 lb ft)        ft)                ft)

NOTE: For imperial units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through
1 in hardware torque specifications are shown in pound-feet.


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--- Page 5 ---
INTRODUCTION


General specification
Boomer™ 40                                                WE
Boomer™ 50                                                WE

                                                 Model                                 Model
                                              Boomer 40 -                           Boomer 50 -
                                            Hydrostatic/Gear                      Hydrostatic/Gear
ENGINE
Type                               Diesel                              Diesel
Model                              S4QL                                S4QL
Engine Gross Horsepower            30.2 kW (40.4 Hp)                   34.6 kW (46.4 Hp)
Cylinders                          4                                   4
Bore                               88 mm (3.46 in)                     88 mm (3.46 in)
Stroke                             103 mm (4.05 in)                    103 mm (4.05 in)
Displacement                       2.50 l (152.56 in³)                 2.50 l (152.56 in³)
Compression Ratio                  22.0:1                              20.0:1
Firing Order                       1-3-4-2                             1-3-4-2
Low Idle Speed                     830±20 RPM                          830±20 RPM
Maximum Speed:
    High Idle                      2780±30 RPM                         2780±30 RPM
    Rated                          2600 RPM                            2600 RPM
Valve Clearance (Cold)
    Intake                         0.25 mm                             0.25 mm (0.010 in)
                                   (0.010 in)
  Exhaust                          0.25 mm (0.010 in)                  0.25 mm (0.010 in)

COOLING SYSTEM
Type                               Pressurized Liquid with             Pressurized Liquid with Recirculating
                                   Recirculating Bypass                Bypass
Water Pump:
  Type                             Centrifugal                         Centrifugal
  Drive                            V-Belt                              V-Belt
  Belt Deflection                  10 - 13 mm (0.4 - 0.5 in) when      10 - 13 mm (0.4 - 0.5 in) when 10 kg
                                   10 kg (22 lb) pressure is applied   (22 lb) pressure is applied midway
                                   midway between belt pulleys         between belt pulleys
  Fan Diameter                     380 mm (15.0 in)                    380 mm (15.0 in)
Thermostat:
  Start to Open                    76.5 °C (170 °F)                    76.5 °C (170 °F)
  Fully Open                       90 °C (194 °F)                      90 °C (194 °F)
Radiator Cap                       90 kPa (13 psi)                     90 kPa (13 psi)


ELECTRICAL SYSTEM
Alternator                         12 V, Heavy Duty, 50 A              12 V, Heavy Duty, 50 A
Battery                            12 V, w/ negative ground, 660 cca   12 V, w/ negative ground, 660 cca BCI
                                   BCI Group 34                        Group 34
Starting Motor                     Solenoid Pre-Engaged Reduction      Solenoid Pre-Engaged Reduction


FUEL SYSTEM
Fuel Type                            Diesel                            Diesel
   Type of Fuel to Use if Above 4 °C No. 2-Diesel, Cetane Rating:      No. 2-Diesel, Cetane Rating: Minimum
(40 °F)                              Minimum 40                        40
   Type of Fuel to Use if Below 4 °C No. 1-Diesel, Cetane Rating:      No. 1-Diesel, Cetane Rating: Minimum
(40 °F)                              Minimum 40                        40
Injection Pump:
   Type                              In-Line                           In-Line

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--- Page 8 ---
Engine - Fuel filters


Fuel filters - Replace fuel filter
Boomer™ 40                                                      WE
Boomer™ 50                                                      WE


NOTE: Change the diesel fuel filter (1) after the first 50 hours of operation, then following every 500 operating hours
thereafter.


                                                                                                         NHIL13CT01068AA   1

1. Loosen fuel filter drain plug (2) and drain fuel from the
   filter.
2. Disconnect the electrical connector from the fuel filter
   sensor (3).
3. Remove the fuel filter element (4) from the filter base
4. Remove the fuel filter sensor (3) from the original ele-
   ment and install sensor with O-ring (5) onto new ele-
   ment.
5. Install new element onto the filter base.
6. Connect electrical connector to the fuel filter sensor.
                                                                                                                93100920   2
7. Tighten fuel filter drain plug.
8. Bleed the air from the fuel filter, by pressing the manual
   fuel feed pump (6) several times. The manual feed
   pump will bleed the air back to the fuel tank. There
   is no need to open any bleed ports in the fuel system.


                                                                                                         NHIL13CT01251AA   3


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--- Page 9 ---
Engine - Fuel injection system


NOTE: (Refer to figure 1 for locations.)

             (4) Dimensions
  (KF) = The distance between the’
    Barrel’ and the ‘Plunger’ before       5.700 - 5.900 mm (0.224 - 0.232 in)   5.700 - 5.900 mm (0.224 - 0.232 in)
      increase of ’Head’ pressure.
 (MS) = Distance between governor
  sleeve and control lever. Controls       0.900 - 1.100 mm (0.035 - 0.043 in)   0.900 - 1.100 mm (0.035 - 0.043 in)
       fuel quantity when starting.
   (K) = The distance between the’
     Barrel’ and the ‘Plunger’ after       3.200 - 3.400 mm (0.126 - 0.134 in)   3.200 - 3.400 mm (0.126 - 0.134 in)
      increase of ’Head’ pressure.
                  (BCS)

       Control lever angle
(a)                                    14 - 22 °                                 14 - 22 °
(A)                                    mm                                        mm
(b)                                    33 - 43 °                                 33 - 43 °
(B)                                    mm                                        mm


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--- Page 10 ---
Index

                                                           Engine - 10

                                         Engine lubrication system - 304
           Engine lubrication system - Change fluid and engine oil filter (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .            4
           Engine lubrication system - Troubleshooting (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   5


(*) See content for specific models

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--- Page 11 ---
Contents

                                                                Clutch - 18

                                 Clutch mechanical release control - 100


FUNCTIONAL DATA

    Clutch mechanical release control
       Exploded view (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
       Exploded view - Clutch linkage, Gear Transmission (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
       Dynamic description (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
       Dynamic description - Clutch pedal safety switch (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8


SERVICE

    Clutch mechanical release control
       Disassemble - Release bearing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
       Assemble - release bearing (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
       Remove - clutch pedal switch (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
       Clutch hydraulic release control - Service instruction - Clutch pedal switch (*) . . . . . . . . . . . . . . . . . . . . . 13
       Test - clutch pedal switch (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
       Install - clutch pedal switch (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
       Clutch hydraulic release control - Adjust - Pedal free play (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
       Clutch hydraulic release control - Check - Engagement and slippage (*) . . . . . . . . . . . . . . . . . . . . . . . . . . 17


     (*) See content for specific models

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--- Page 12 ---
Clutch - Clutch mechanical release control


Clutch hydraulic release control - Adjust - Pedal free play
Boomer™ 40 4WD, Cab, Europe                                     WE Platform - With cab
Boomer™ 40 [0 - 2103012735]                                     WE
Boomer™ 40 [2103012736 - 2106014859]                            WE
Boomer™ 40 [2106014860 - ]                                      WE
Boomer™ 50 4WD, Cab, Europe                                     WE Platform - With cab
Boomer™ 50 [0 - 2105012137]                                     WE
Boomer™ 50 [2105012138 - 2105013791]                            WE
Boomer™ 50 [2105013792 - ]                                      WE

1. Loosen adjustment nut (1), and turn joint (2) to attain 20
   - 30 mm (0.78 - 1.18 in) of free play (A). Tightening the
   joint will decrease the amount of free play, loosening
   the joint will increase the amount of free play.
2. Apply grease to appropriate areas of all moving parts
3. Tighten adjustment nut after specified free play is
   achieved.
4. Verify that pedal travels smoothly throughout range of
   motion.


                                                                                         93102286A   1


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--- Page 13 ---
Contents

                                                                Clutch - 18

                                      Slip clutch or flywheel damper - 112


SERVICE

    Slip clutch or flywheel damper
       Measure - disc (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3


     (*) See content for specific models

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--- Page 14 ---
Transmission - Mechanical transmission


 Ref.                   Description                       Ref.                       Description
(1)     PTO drive shaft                                  (14)        Reverse idler gear
(2)     Pinion drive shaft                               (15)        Forward/reverse driven shaft
(3)     Mid PTO drive shaft                              (16)        Forward/reverse synchromesh selector
(4)     Range drive gear                                 (17)        Gear (1 - 2) synchromesh selector
(5)     Range selector (R1 - R3)                         (18)        Main gear driven shaft
(6)     Range gear driven shaft                          (19)        Gear (3 - 4) synchromesh selector
(7)     Range selector (R2 - R4)                         (20)        Forward/reverse drive shaft
(8)     Mid PTO output shaft                             (21)        Reverse drive gear
(9)     Range gear drive shaft                           (22)        Forward drive gear
(10)    Four wheel drive selector                        (23)        Main gear shaft
(11)    Four wheel drive gear                            (24)        PTO shaft
(12)    Four wheel drive shaft                           (25)        PTO clutch
(13)    Reverse idler shaft                              (26)        PTO clutch output shaft


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--- Page 15 ---
Transmission - Mechanical transmission


(8) Snap ring                (17) Forward driven gear    (26) Spacer, forward and   (35) Shift sleeve
                             (44T)                       reverse driven shaft
(9) Forward drive gear (38T) (18) Ball bearing           (27) Sleeve gear           (36) Synchronizer ring


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--- Page 16 ---
Transmission - Mechanical transmission


Mechanical transmission - Exploded view shift lever and fork
mechanical transmission
Boomer™ 40 4WD, Cab, Europe                                     WE Platform - With cab
Boomer™ 40 [0 - 2103012735]                                     WE
Boomer™ 40 [2103012736 - 2106014859]                            WE
Boomer™ 40 [2106014860 - ]                                      WE
Boomer™ 50 4WD, Cab, Europe                                     WE Platform - With cab
Boomer™ 50 [0 - 2105012137]                                     WE
Boomer™ 50 [2105012138 - 2105013791]                            WE
Boomer™ 50 [2105013792 - ]                                      WE


                                                      NHIL14CT00288BA   1
                             Shift lever and fork mechanical transmission components

(1) Pedal frame mount (8) Spring pin              (15) Hex bolt, M6 x         (22) Target plate    (29) Shift fork ball
                                                  35mm
(2) Mount spacers         (9) Dust cover          (16) Hex bolt, M5 x         (23) Hex bolt with   (30) Forward and
                                                  30mm                        washer, M5 x 16mm    reverse rail
(3) Forward / reverse     (10) Snap ring          (17) Proximity switch       (24) Spring pin      (31) Shift arm
lever guide
(4) Hex bolt with         (11) Washer             (18) Neutral switch         (25) Forward and     (32) Spring pin
washer, M8 x 1.25 x                               bracket                     reverse fork
40mm
(5) Hand lever,           (12) O - ring           (19) Snap ring              (26) Rail bolt       (33) Forward and
forward and reverse                                                                                reverse lever
shift
(6) Knob                  (13) Hex bolt, M8 x     (20) Neutral switch         (27) O - ring        (34) Lock plate
                          1.25 x 25mm             support
(7) Screw , M5 x          (14) Forward and        (21) Flange nut, M5         (28) Spring
10mm                      reverse lever guide


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--- Page 17 ---
Transmission - Mechanical transmission


8. Roll the floor jack (1) out of the way.
9. Remove the cap (2).


                                                                                 93109769   7

10. Connect oil return line (1) by installing a flexible union
    (2) and two hose clamps (3).


                                                                                 93109767   8


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--- Page 18 ---
Transmission - Mechanical transmission internal components


3. Remove spring pin (1) from four wheel drive lever.
NOTE: Access the spring pin from the hole in the center
casing.


                                                                                         93112270   3

4. Remove four wheel drive arm (3), check O-rings (2) for
   wear and replace if damaged.
5. Remove four wheel drive lever (1).


                                                                                       7610029804   4

6. Remove the four wheel drive seal housing (1).
NOTICE: Check the condition of the O-ring (2) and the oil
seal (3), if damaged, replace.
7. Remove the snap ring (4).


                                                                                        761002904   5

8. Remove the four wheel drive shaft (1), gear (3), snap
   ring (2), and bearings (4).
NOTE: The shaft can be driven out from the rear, through
the center casing.


                                                                                        761002904   6


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--- Page 19 ---
Transmission - Mechanical transmission internal components


Transmission internal parts - Assemble - Creeper gears
Boomer™ 40                                                   WE
Boomer™ 50 4WD, Cab, Europe                                  WE Platform - With cab

1. Install creeper gear sliding coupler assembly (1) into
   housing.


                                                                                           NHIL16CT00195AA   1

2. Install the Forward/Reverse shift fork and rail (2).


                                                                                           NHIL16CT00194AA   2

3. Install creeper gear idler gear and shaft (3).


                                                                                           NHIL16CT00193AA   3

4. Install creeper shift fork and rail (4).


                                                                                           NHIL16CT00192AA   4


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--- Page 20 ---
Transmission - Mechanical transmission internal components


4. Remove the four wheel drive arm (1). Inspect O-rings
   (2) and replace if necessary.


                                                                                       7610029804   31

5. Remove the four wheel drive shaft seal housing (1).
6. Remove the snap ring (2).
7. Remove four wheel drive shaft, gear and bearing (3).


                                                                                         93112272   32


Four wheel drive input shaft
1. Remove the snap ring (1) and the gear (2).


                                                                                         93112273   33

2. Remove the snap ring (1).
3. Drive the four wheel drive input shaft (2) rearward to
   remove.


                                                                                         93112274   34


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--- Page 21 ---
Transmission - Mechanical transmission internal components


17. Install the gear shift lever (1) using the three M8 x 25
    bolts (2). Make sure the shift lever tab (3) is in the slot
    made by the main shift rail assemblies.


                                                                                           761002991   41


Center casing cover installation
1. Install the forward/reverse driven shaft and bearing (1)
   into the center case cover (2). Insert forward/reverse
   driven shaft in direction of arrow.


                                                                                            93112256   42

2. Install the center casing cover (1) using four M10 x 25
   bolts (2). Torque hardware to 24.5 - 29.4 N·m (18.1 -
   21.7 lb ft).


                                                                                            93112265   43

3. Insert needle bearings (1) and bearing sleeves (2) in
   the forward driven gear (44T) (3) and reverse driven
   gear (37T) (4).
4. Assemble the forward/reverse synchronizer with the
   forward driven gear (44T) (3) to the rear and the re-
   verse driven gear (37T) (4) to the front.
NOTE: Front and rear of the synchronizer is determined by
the beveled side of the synchronizer sleeve. The largest
beveled surface is the rear.


                                                                                          7610029815   44


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CNH Industrial America New Holland Site 100 Brubaker Avenue New Holland, Pennsylvania United States
                                                17557

                                     SERVICE - Technical Publications & Tools


                                                 PRINTED IN U.S.A.


                                        © 2016 CNH Industrial America LLC.


            All rights reserved. No part of the text or illustrations of this publication may be reproduced.


NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment
at any time without notices is reserved.


All data given in this publication is subject to production variations. Dimensions and weight are approximate only and
the illustrations do not necessarily show products in standard condition. For exact information about any particular
product, please consult your NEW HOLLAND Dealer.


                                                  48017703 07/12/2016
                                                                                                                   EN

--- Page 23 ---
Front axle system - Powered front axle


Powered front axle - Exploded view
Boomer™ 40 4WD, Cab, Europe                                   WE Platform - With cab
Boomer™ 40 [0 - 2103012735]                                   WE
Boomer™ 40 [2103012736 - 2106014859]                          WE
Boomer™ 40 [2106014860 - ]                                    WE
Boomer™ 50 4WD, Cab, Europe                                   WE Platform - With cab
Boomer™ 50 [0 - 2105012137]                                   WE
Boomer™ 50 [2105012138 - 2105013791]                          WE
Boomer™ 50 [2105013792 - ]                                    WE


                                                    NHIL14CT00338BA   1
                                King pin and gear box components - right hand side

(1) Hex bolt, M12 x 30 (7) Dust seal            (13) Bolt, M14 x 40         (19) Hex bolt, M10 x    (25) Lock washer
                                                                            35
(2) Lock washer           (8) Arm holder        (14) Lock washer            (20) Plug               (26) Shim
(3) Grease zerk           (9) King pin case     (15) Seal assembly          (21) O - ring           (27) Shim
(4) Arm (RH)              (10) O - ring         (16) Bushing                (22) Front axle shaft   (28) Shim
                                                                            cover
(5) Taper bearing         (11) Lock washer      (17) Gear case (RH)         (23) Hex bolt, M10 x    (29) Hex bolt, M8 x 25
                                                                            30
(6) Bushing               (12) Bolt, M14 x 50   (18) Cover with             (24) Hex bolt, M10 x    (30) Lock washer
                                                bearing case                35
                                                                                                    (31) Bolt, M12 x 35


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--- Page 24 ---
Front axle system - Powered front axle


Powered front axle - Filling
Boomer™ 40                                                         WE
Boomer™ 50                                                         WE


Prior operation:
Powered front axle - Drain fluid (25.100)

NOTICE: The automatic vent is made up of small parts, use care in removal. Removing , allows for accelerated filling.
1. Remove the automatic vent (1) to accelerate the fill
   process.


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2. Remove filler plug (2) and check plug (3).
3. Install oil into plug opening (2) until oil flows out of plug
   opening (3).
NOTE: Remove the plug at opposite end of the axle to
accelerate oil refill.
4. Use NEW HOLLAND AMBRA HYPOIDE 90 gear oil.
5. Install all plugs when complete.


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--- Page 25 ---
Front axle system - Front bevel gear set and differential


Differential - Assemble
Boomer™ 40 4WD, Cab, Europe                                  WE Platform - With cab
Boomer™ 40 [0 - 2103012735]                                  WE

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