PDF Service Manual Hyster C210 (N30XMH) - 2 MB

This service manual contains all the necessary information to service and repair the Hyster C210 (N30XMH) model.

It includes detailed instructions, diagrams, and specifications for maintenance and repair procedures.

This manual is crucial for technicians to diagnose issues correctly and ensure the equipment is maintained to factory standards, preserving its value and functionality.

PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
WAWhatsApp fFacebook 𝕏X TGTelegram Email
PDF viewer loading area

Text Preview from This Manual

The text below was extracted from the visible preview pages to help you confirm the manual contents before download.

--- Page 1 ---
INTRODUCTION
GENERAL                                                      On trucks without side shift, load rollers on the traverse
                                                             frame fit into the channels of the inner mast.
This section has the description, disassembly, assem-
                                                             A boom is fastened to the traverse frame by rollers. The
bly, checks and adjustments for the attachment. Trou-
                                                             boom is moved left and right by a traverse cylinder and
bleshooting and specification tables are at the end of the
                                                             chain arrangement. One end of each chain is connected
section.
                                                             to the traverse frame. The other end of each chain is
                                                             connected to the boom. As the shell of the traverse cyl-
DESCRIPTION (See FIGURE 1., FIGURE 2.                        inder moves to the left or right, it pulls the boom in the
and FIGURE 3. )                                              same direction. This movement is the ”traverse” func-
                                                             tion.
The mast lifts and lowers the attachment.                    A rotary actuator is attached to the end of the boom. A
                                                             fork carriage is fastened to the rotary actuator. The
The N30XMH attachment has an optional side shift             rotary actuator moves the fork carriage and forks in a
carriage. Load rollers on this carriage fit into the chan-   180 degree arc for left and right hand load handling.
nels of the inner mast. A traverse frame mounts on the       Movement of the forks in an arc is the ”rotate” function.
side shift carriage with rollers. A side shift cylinder
connects the side shift carriage and the traverse frame.     Movement of all of these parts are controlled by the hy-
Actuation of the cylinder rod moves the entire attach-       draulic control levers beside the seat. Information on
ment to the right or left of the lift truck. This movement   the hydraulic valves for the attachment are in the sec-
is the optional ”side shift” function.                       tion for the HYDRAULIC SYSTEM, 1900 SRM 559.


   1. CONTROL LEVERS
   2. 3–STAGE MAST
   3. TRAVERSE FRAME
   4. BOOM
   5. FORK CARRIAGE
   6. FORKS


                                       FIGURE 1. N30XMH ATTACHMENT


                                                                                                                     1

--- Page 3 ---
BRAKE “OFF”                                              7                                6
    When the brakes are “OFF,” the hydraulic fluid
    can move freely between the dual circuit system
    and the separate chambers of the fluid reservoir.


    BRAKE “RELEASED”                                                                                  9
    When the brake pedal is released, the re-
    turn springs cause the pistons to retract                                     8
    faster than the fluid. This action causes a                           9
    vacuum between the fluid in chambers A               8
    and C. The vacuum causes the seals (2)
    to change shape. When the seals change
    shape, they permit the fluid in chambers
    B and D to flow through the holes in the
                                                                                                  2   5
    pistons and past the seals into chambers                                          4
                                                                              3
    A and C. The supply holes in the cylinder                A            B                   C           D
                                                                      2
    body supplies fluid as the flow moves                        1
    from the one chamber to the other cham-
    ber. The fluid returns to the reservoir
    through the bypass holes when the pis-
    tons are fully retracted.                                                     FLUID WITH NO PRESSURE
                                                                                  FLUID UNDER PRESSURE

                        1. SECONDARY SPRING
                        2. SEAL                                  6. PRIMARY FLUID CHAMBER
                        3. SECONDARY PISTON                      7. SECONDARY FLUID CHAMBER
                        4. PRIMARY SPRING                        8. BYPASS HOLES
                        5. PRIMARY PISTON                        9. SUPPLY HOLES


    BRAKE “APPLIED”
    When the brake pedal is pressed, the primary
    piston moves in the cylinder bore. This move-
    ment creates hydraulic pressure that combines
    with the force of the primary spring. These com-
    bined forces overcome the secondary spring
    force and move the secondary piston in the
    bore with the primary piston. The first move-
    ment of both pistons pushes the seals (2) past
    the bypass holes in the chambers A and C.
    This action applies pressure to the fluid in those
    chambers and causes fluid to flow to the cham-
    bers of the two separate systems. The fluid in
    chambers B and D is not effected by movement
    of the pistons. This fluid can move freely be-
    tween the piston chambers and the chambers
    of the fluid reservoir, before and during brake
    application.                                                  A       B               C           D
                                                                                                              12595


                                FIGURE 2. OPERATION OF MASTER CYLINDER


2

--- Page 4 ---
MASTER CYLINDER                                                vent approved for cleaning of brake parts. Do not
                                                               permit oil or grease in the brake fluid or on the lin-
Removal (See FIGURE 11.)                                       ings.
1. Remove the floor plates from the lift truck for access
to the master cylinder.
                                                               Inspect the bore of the master cylinder for holes or
2. Loosen and remove the two brake hydraulic lines             scratches. Replace the master cylinder assembly if there
from the master cylinder. Disconnect the wire at the           is damage.
switch on the reservoir.
3. Remove the cotter pin, washer, and pin from the push        Repair
rod end that is attached to the brake linkage lever arm.
4. Remove the capscrews, washers, and nuts that hold           See the repair procedures for the master cylinder in
the master cylinder to the bracket assembly and remove         FIGURE 12.
the master cylinder from the lift truck.

Cleaning And Inspection                                        Installation (See FIGURE 11.)

         CAUTION                                               Use the reverse order of Removal to install the master
DO NOT use an oil solvent to clean the master cylin-           cylinder. Check the adjustment of the brake pedal as de-
der, wheel cylinder, or the brake linings. Use a sol-          scribed in CHECKS AND ADJUSTMENTS.

                                  1. CAP               4. RETURN SPRING           9. SEAL
                                  2. RESERVOIR         5. BODY                   10. SPRING
                                  3. SEAL              6. PIN                    11. PRIMARY PISTON
                                               1       7. SEAL                   12. WASHER
                         19                            8. SECONDARY              13. RETAINER RING
                                                          PISTON                 14. DUST COVER
                                                                                 15. ROD
                                                          18                     16. LOCK NUT
                                                                                 17. CLEVIS
                 2                                               20
                                                                                 18. PRIMARY FLUID CHAMBER
                                                                                 19. SECONDARY FLUID
                                                                         13          CHAMBER
                                                               21
                                                                                 20. FLOAT
             3                                                                   21. SWITCH (FLUID LEVEL)
     4


                                     7         7                                       15      16
         5           7    6                                                                                 17
                                 8        10       11 9             12
                                                                               14                                12595


                                         FIGURE 11. MASTER CYLINDER


12

--- Page 5 ---
&2817(5:(,*+76
                                02'(/                                 PP      LQ      :(,*+7 NJ   OE
                                                                                                NJ OE

(;0 (;0                                                    PP  LQ
(;0 (;0 (;0                                              PP  LQ          NJ  OE
(;0                                                           PP  LQ
 (;0 (;0                                                      PP  LQ
 (;0 (;0  (;0 (;0 (;0  (;0                   PP  LQ          NJ  OE
(;0   1;0+ 1;0+                                         PP  LQ
 (;0 (;0      (;0                                        PP  LQ         NJ  OE
 (;0 (;0      (;0                                       PP  LQ
-;0    -;0 -;0 -;0       -;0 -;0               PP  LQ
                                                                                          NJ  OE
-;0    -;0 -;0 -;0       -;0 -;0               PP  LQ
 -;0    -;0 -;0                                          PP  LQ          NJ  OE

                      DSSUR[LPDWH EDWWHU\ FRPSDUWPHQW OHQJWKV LGHQWLILHV IUDPH VL]H


                                       +<'5$8/,& 6<67(0
                     ,7(0                                                  63(&,),&$7,21
5(/,() 35(6685( /,)7 6<67(0
  (;0 (;0 (;0 $QG                          – 03D  –  SVL
   1;0+ 1;0+
  -;0 -;0 -;0                              –  03D  –  SVL
5(/,() 35(6685( 7,/7 6<67(0
  :LWK $X[LOLDU\ 5HOLHI 9DOYH                                        –  03D  –  SVL
  :LWKRXW $X[LOLDU\ 5HOLHI 9DOYH                                      – 03D  –  SVL
5(/,() 35(6685( $8;,/,$5<                                           –  03D  –  SVL
5(/,() 35(6685( 67((5,1* 6<67(0                                      – .3D  – SVL
  2LO WHPSHUDWXUH  WR •&  WR •) 


                                  7KLV VHFWLRQ LV IRU WKH IROORZLQJ PRGHOV
              (;0 (;0 6+257  (;0 (;0 6+257  (;0 (;0
               (;0 (;0 6+257  (;0 (;0 6+257  (;0 (;0 (;0
            (;0 (;0 6+257  (;0 (;0 6+257  (;0 (;0 (;0
                                       1;0+ 1;0+
                       -;0 -;0 -;0 6+257  -;0 -;0
                           -;0 -;0 -;0 6+257  -;0 -;0
                         -;0 -;0 -;0 6+257  -;0 -;0


.+<67(5 &203$1< 

                                                                                                             

--- Page 6 ---
(;0 0$67 63(('6  RU  9ROW (XURSH
          &217$&725 &21752//(' 67$1'$5' 02725                                  60$// /,)7 3803
                                                /,)7,1*                                /2:(5,1*
02'(/            0$67            9     5$7(' /2$'       12 /2$'                 5$7(' /2$'    12 /2$'
                                          PVHF           PVHF                    PVHF        PVHF
             7:267$*(                                                                
           /LPLWHG )UHH /LIW                            
             7:267$*(                                                                
(;0      )XOO )UHH /LIW                             
           7+5((67$*(                                                                
             )XOO )UHH /LIW                             
            )28567$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
             7:267$*(                                 
                                                                                                   
           /LPLWHG )UHH /LIW                            
             7:267$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
(;0
           7+5((67$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
            )28567$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
             7:267$*(                                 
                                                                                                   
           /LPLWHG )UHH /LIW                            
             7:267$*(                                 
(;0                                                                                            
             )XOO )UHH /LIW                             
           7+5((67$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
             7:267$*(                                 
                                                                                                   
           /LPLWHG )UHH /LIW                            
             7:267$*(                                 
(;0                                                                                            
             )XOO )UHH /LIW                             
           7+5((67$*(                                 
                                                                                                   
             )XOO )UHH /LIW                             
 6ORZ OLIW VSHHG  FXELF FP GLVSODFHPHQW SXPS PP VWDQGDUG SXPS PRWRU DQG  PP ORDG FHQWHU
 2LO WHPSHUDWXUH  WR •& /LIWLQJ VSHHGV YDOYH IXOO\ RSHQ –  DFFHSWDEOH 1R /RDG ORZHULQJ VSHHGV DUH PLQLPXP
                               YDOXHV 5DWHG /RDG ORZHULQJ VSHHGV DUH PD[LPXP YDOXHV


                                                                                                                     

--- Page 7 ---
-;0 -;0 0$67 63(('6  RU  9ROW  $PHULFDV
                            PP  LQ 02725                60$// /,)7 3803
                                                      /,)7,1*                             /2:(5,1*
02'(/                0$67              9    5$7(' /2$'       12 /2$'              5$7(' /2$'     12 /2$'
                                            PVHF IWVHF PVHF IWVHF             PVHF IWVHF PVHF IWVHF
                 7:267$*(                                                  
               /LPLWHG )UHH /LIW                     
-;0            7:267$*(                                                  
-;0           )XOO )UHH /LIW                      
               7+5((67$*(                                                  
                 )XOO )UHH /LIW                      
                 7:267$*(                                                  
               /LPLWHG )UHH /LIW                     
-;0            7:267$*(                                                  
-;0           )XOO )UHH /LIW                      
               7+5((67$*(                                                  
                 )XOO )UHH /LIW                      
                 7:267$*(                                                  
               /LPLWHG )UHH /LIW                     
-;0            7:267$*(                                                  
-;0           )XOO )UHH /LIW                      
               7+5((67$*(                                                  
                 )XOO )UHH /LIW                      
                 7:267$*(                                                  
               /LPLWHG )UHH /LIW                     
-;0            7:267$*(                                                  
-;0           )XOO )UHH /LIW                      
               7+5((67$*(                                                  
                 )XOO )UHH /LIW                      
6ORZ OLIW VSHHG  FXELF FP  FXELF LQ GLVSODFHPHQW SXPS PP  LQ VWDQGDUG SXPS PRWRU DQG 
PP  LQ ORDG FHQWHU
2LO WHPSHUDWXUH  WR •&  WR •)  /LIWLQJ VSHHGV YDOYH IXOO\ RSHQ –  DFFHSWDEOH ´1R /RDGµ ORZHULQJ VSHHGV
            DUH PLQLPXP YDOXHV ´5DWHG /RDGµ ORZHULQJ VSHHGV DUH PD[LPXP YDOXHV      1$ 1RW $YDLODEOH


                                                                                                                    

--- Page 8 ---
72548( 63(&,),&$7,216
                     ,7(0                                       72548(
      '5,9( $;/( 63((' 5('8&(5 $1'
         ',))(5(17,$/ -;0
            -;0 -;0

 $[OH 0RXQWV 7R )UDPH
     7RUTXH :UHQFK 2Q +HDG 2I %ROW                           1P  OEI IW
     7RUTXH :UHQFK 2Q 1XW 2I %ROW                         1P  WR  OEI IW

 $[OH +RXVLQJ 7R 'LIIHUHQWLDO +RXVLQJ                          1P  OEI IW

 $[OH 6KDIW &DSVFUHZV                                          1P  OEI IW

 %DFN 3ODWH 7R $[OH 0RXQW &DSVFUHZV
     LQ &DSVFUHZV                                         1P  OEI IW
     LQ &DSVFUHZV                                          1P  OEI IW

 %HDULQJ &DS &DSVFUHZV )RU 'LIIHUHQWLDO %HDULQJV           WR  1P  OEI IW

 %HDULQJ &DS &DSVFUHZV )RU 6SHHG 5HGXFHU                       1P  OEI IW

 'LIIHUHQWLDO &DVH +DOYHV                                      1P  OEI IW

 'ULYH *HDU 7R 'LIIHUHQWLDO &DVH                              1P  OEI IW

 5HWDLQHU &DSVFUHZV )RU $GMXVWPHQW 1XWV                        1P  OEI IW

 6SHHG 5HGXFHU +RXVLQJ 7R 'LIIHUHQWLDO +RXVLQJ                 1P  OEI IW

 7UDFWLRQ 0RWRU 7R 6SHHG 5HGXFHU +RXVLQJ                       1P  OEI IW

 :KHHO &\OLQGHU &DSVFUHZV
     LQ &DSVFUHZV                                      WR  1P  WR  OEI IW
      
     LQ &DSVFUHZV                                     WR  1P  WR  OEI IW
      

 :KHHO 1XWV                                           WR  1P  WR  OEI IW


67((5,1* $;/( (;0 (;0
(;0 $QG 1;0+ 1;0+

 0RXQW %UDFNHWV 0 [  [  EROWV                           1P  OEI IW

 6WHHULQJ &\OLQGHU WR $[OH FDSVFUHZV
     0 [  [                                               1P  OEI IW

 7LH 5RG 1XWV  81)                                          1P  OEI IW

 &DSVFUHZV /RZHU 6SLQGOH &DS 
     81& ;                                                    1P  OEI IW
      

 &DVWOH 1XW :KHHO +XE                            ,QLWLDO  1P  OEI IW ZKLOH URWDWLQJ ZKHHO
                                                             /RRVHQ WKHQ  1P  OEI IW


                                                                                                   

--- Page 9 ---
7R UHPRYH WKH EDWWHU\ HLWKHU UDLVH WKH KRRG SDQHOV RU    0DNH D QRWH RI WKH DUUDQJHPHQW DQG FRQQHFWLRQV RI
XQIDVWHQ WKH IORRU SODWH GHSHQGLQJ RQ ZKLFK PRWRU       WKH EUXVK DVVHPEO\ 7KH QHZ EUXVKHV PXVW EH
QHHGV WR EH DFFHVVHG                                    LQVWDOOHG LQ WKH VDPH SRVLWLRQV IURP ZKLFK WKH ZRUQ
                                                         EUXVKHV ZHUH UHPRYHG
 7R UHPRYH WKH EDWWHU\ LI QHFHVVDU\ VHH +RZ 7R
5HPRYH 7KH %DWWHU\ LQ WKH 23(5$7,1* 0$18                 /RRVHQ WKH VFUHZ WKDW IDVWHQV WKH EUXVK ZLUH WR LWV
$/ RU WKH 3(5,2',& 0$,17(1$1&( 0$18                     WHUPLQDO 5HPRYH WKH EUXVK VSULQJV DQG EUXVKHV
$/ IRU \RXU OLIW WUXFN
                                                          ,QVSHFW WKH EUXVK KROGHUV IRU EXUQV DQG GDPDJH
                                                         0DNH VXUH WKH EUXVK KROGHUV DUH IDVWHQHG WLJKWO\ WR
      :$51,1*                                            WKH EUXVK PRXQWLQJ SODWH DW WKH HQG RI WKH PRWRU
&RPSUHVVHG DLU FDQ PRYH SDUWLFOHV VR WKDW WKH\           0DNH VXUH WKH QHZ EUXVKHV ZLOO PRYH IUHHO\ DQG
FDXVH LQMXU\ WR WKH XVHU RU WR RWKHU SHUVRQQHO 0DNH     VPRRWKO\ LQ WKH EUXVK KROGHUV &KHFN WKDW WKH EUXVK
VXUH WKDW WKH SDWK RI WKH FRPSUHVVHG DLU LV DZD\ IURP    PRXQWLQJ SODWH LV KROGLQJ WKH EUXVK KROGHU VR WKDW LW
DOO SHUVRQQHO :HDU SURWHFWLYH JRJJOHV RU D IDFH         GRHV QRW PRYH
VKLHOG WR SUHYHQW LQMXU\ WR WKH H\HV
                                                          &RQQHFW WKH QHZ EUXVK ZLUH WR LWV WHUPLQDO PRXQW
 5HPRYH WKH DFFHVV SODWH RU KRRG SDQHOV WKDW FRYHU
WKH PRWRUV 5HPRYH WKH EUXVK FRYHUV RQ WKH PRWRU
                                                                             
6HH ),*85(  :HDU H\H SURWHFWLRQ 8VH D YDFXXP
FOHDQHU RU FRPSUHVVHG DLU WR UHPRYH GLUW DQG EUXVK
GXVW IURP WKH FRPPXWDWRU DUHD


                                                             

              
                                           
                                                                                     

                                                                                              
                                                                                    %586+ +2/'(5
                                                                                     %586+ 635,1*
                                                                                     %586+
                                                                                     %586+ 02817,1*
                                                                                       3/$7(
                                                        ),*85(  7<3,&$/ %586+ +2/'(5 $1'
                                                                     02817,1* 3/$7(
                                                         127( :KHQ QHZ EUXVKHV PXVW EH LQVWDOOHG LW LV
                                                         UHFRPPHQGHG WKDW QHZ EUXVK VSULQJV EH LQVWDOOHG DV
                                                         ZHOO 'DPDJH IURP KHDW FDQ FDXVH WKH EUXVK VSULQJV
                                                         WR KDYH WKH ZURQJ VSULQJ SUHVVXUH

                                                          &KHFN WKH EUXVK VSULQJV IRU GDPDJH IURP KHDW DQG
                                                         FRUURVLRQ ,I EUXVK VSULQJV DUH GDPDJHG LQVWDOO QHZ
                                                         EUXVK VSULQJV &KHFN WKDW WKH EUXVK VSULQJV IRU
                           
                                                       DSSUR[LPDWHO\ HTXDO SUHVVXUH
         %586+ +2/'(5 
         %586+ 02817,1* 3/$7(                          %UXVK VSULQJV QRUPDOO\ KDYH D VSULQJ SUHVVXUH RI
         %586+ 635,1*                                 DSSUR[LPDWHO\
         %586+ 6(7                                                  WR  1HZWRQV SHU HDFK FP
     ),*85( 7<3,&$/ %586+ $66(0%/<                                  WR  OEI SHU HDFK LQ ZKHQ PHD
                                                         VXUHG ZLWK D VSULQJ VFDOH


 

--- Page 10 ---
EUXVK KROGHU PXVW EH LQVWDOOHG LQ WKH VDPH SRVLWLRQ DV     ,I WKH DUPDWXUH KDV DQ RSHQ FLUFXLW WKHUH ZLOO QRUPDO
WKH ROG KROGHU VR WKDW WKH WLPLQJ ZLOO EH FRUUHFW         O\ EH WZR EXUQHG FRPPXWDWRU EDUV RQ RSSRVLWH VLGHV
                                                           RI WKH FRPPXWDWRU 7KHVH EXUQHG DUHDV ZLOO FDXVH WKH
7(676 )25 $ '$0$*(' ),(/' $1'                              EUXVKHV WR ZHDU UDSLGO\ :KHQ WKH PRWRU RSHUDWHV
$50$785(                                                   ODUJH HOHFWULF VSDUNV DQG DUFV RFFXU DV WKH GDPDJHG
7KH WHVWV GHVFULEHG LQ WKH IROORZLQJ SDUDJUDSKV DUH WR     FRPPXWDWRU EDUV URWDWH XQGHU HDFK EUXVK 6HH
KHOS VHUYLFH SHUVRQQHO FKHFN D PRWRU IRU GDPDJH DQG        ),*85( 
GHWHUPLQH LI LW PXVW EH VHQW WR D UHSDLU VHUYLFH IRU UH
EXLOW PRWRUV 7KH UHVLVWDQFH FKHFNV ZLOO QRW QRUPDOO\
LQGLFDWH D VKRUWFLUFXLW LQ D PRWRU ZLQGLQJ $ UHVLVW    7HVW )RU $ 6KRUW&LUFXLW ,Q 2QH $UPDWXUH
DQFH JUHDWHU WKDQ  WR  RKPV FDQ LQGLFDWH D GDPDJHG       :LQGLQJ 6HH ),*85( 
ZLQGLQJ 7KH PRWRU PXVW EH UHPRYHG IURP WKH OLIW
WUXFN DQG GLVDVVHPEOHG DV VKRZQ LQ WKH LOOXVWUDWLRQV       $ VKRUWFLUFXLW LQ D PRWRU ZLQGLQJ LV GLIILFXOW WR WHVW
EHIRUH WKH WHVWV FDQ EH GRQH                              EHFDXVH RI WKH QRUPDO ORZ UHVLVWDQFH OHVV WKDQ RQH
                                                           RKP RI D JRRG DUPDWXUH 6SHFLDO HTXLSPHQW LV QHFHV
7HVW )RU $Q 2SHQ &LUFXLW ,Q 7KH $UPDWXUH                   VDU\ WR FKHFN IRU D VKRUWFLUFXLW LQ D PRWRU ZLQGLQJ
 6HH ),*85(                                             $ PRWRU ZLWK D VKRUWFLUFXLW LQ DQ DUPDWXUH ZLQGLQJ
                                                           ZLOO KDYH D GLIIHUHQW VRXQG ZKHQ LW EHJLQV WR RSHUDWH
7KH DUPDWXUH ZLQGLQJV LQ ODUJH HOHFWULF PRWRUV QRU        EXW D VHUYLFH SHUVRQ PXVW KDYH H[SHULHQFH WR KHDU DQG
PDOO\ KDYH OHVV WKDQ RQH RKP RI UHVLVWDQFH 7KH WZR        XQGHUVWDQG WKH GLIIHUHQFH LQ VRXQG $ ZLQGLQJ ZLWK D
FRPPXWDWRU EDUV IRU D ZLQGLQJ DUH IRXQG  GHJUHHV        VKRUWFLUFXLW ZLOO DOVR UXQ KRWWHU WKDQ D JRRG ZLQGLQJ
DSDUW RQ WKH FRPPXWDWRU ,I DQ RKPPHWHU 5 [               DQG FDQ KDYH LQGLFDWLRQV RI KHDW GDPDJH $ ZLQGLQJ
VFDOH LV XVHG WR FKHFN WKH UHVLVWDQFH EHWZHHQ WKH WZR      WKDW VKRZV KHDW GDPDJH ZKHQ WKH RWKHU ZLQGLQJV DUH
FRPPXWDWRU EDUV RI WKH ZLQGLQJ D UHVLVWDQFH RI PRUH       QRUPDO FDQ KDYH D VKRUWFLUFXLW
WKDQ RQH RKP LQGLFDWHV D SUREOHP LQ WKDW ZLQGLQJ $
UHVLVWDQFH RI LQILQLW\ Š LQGLFDWHV DQ RSHQ GDPDJHG
ZLQGLQJ

                                                                                 
                     


                                                                                                    
                                                            &20087$725 %$56
  &20087$725 %$56                                          7(67 )25 6+257 &,5&8,7
  7(67 352%(6 $7  '(*5(( 6(3$5$7,21                        %(7:((1 :,1',1*6
      ),*85(  7(67 )25 $1 $50$785(                      ),*85(  7(67 $// $50$785( :,1',1*6
                23(1&,5&8,7


 

--- Page 11 ---
E2.00–3.20XM (E45–65XM) AND N30XMH SCR TRACTION MOTOR
        CONTROLLER, CONTACTOR CONTROL OF PUMP MOTORS AND
                            ENHANCED DISPLAY


                                                                                1


                                                                                                     1340790 2/5 R3


1   Wire 60, between Power Steering Contactor and Traction PB3, is not connected when On–Demand Steering is installed.


                                       FIGURE 5. WIRING DIAGRAM, E2.00–3.20XM (E45–65XM) AND N30XMH


                                                                                                                      7

--- Page 12 ---
J2.00–3.20XM (J40–65XM) SCR TRACTION MOTOR CONTROLLER,
    CONTACTOR CONTROL OF PUMP MOTORS AND STANDARD DISPLAY


                                                             2


                                                                          2


                                                                                      3


                                                                                 1


                                                                                                     1364913 3/5 R4


1    Wire 60, between Power Steering Contactor and Traction PB3, is not connected when On–Demand Steering is installed.
2    With Lift Interrupt, wires 10–2 and 10–3 are connected together and insulated, but not connected to Pump Contactor.
     The BRN/YEL wire is connected to the + term. (10–2, 10–3 term) of the Pump Contactor.
3    Wire terminals of wires 37 and 10–3, for contactor coil, are insulated when Field Weakening is not installed.


                                                          FIGURE 11. WIRING DIAGRAM, J2.00–3.20XM (J40–65XM)


                                                                                                                           17

--- Page 13 ---
6
          1                                                    5


                              For all 36/48 Volt & for
                              72/80 Volt w/SCR Hyd.                                      8
          13                                                                                      7
                                                                                             9
                                                                                                 10
                              4                                                          11
                                                              7                          12
                                                                                                  7
                                                         1364900 1/5 R6
                              For 72/80 Volt w/SCR Hyd.                                           6
                                                                                                      5
                                                                                             13
                                                                                                  14


                                                                                         2

                                                                          4
                                                                                 3


                                                                                                                    2

                                                                                                                    3
     1
         15     16

                                                    Traction motor power cables are
                                                     on right–hand side of lift truck.
18                                                                                                                 13


                                                                                             1364900 2/5 R6
                                                                                                              14
                     17
                          1

      1. TRACTION MOTOR                                   13. PUMP MOTOR TERMINAL S2
      2. LIFT PUMP MOTOR                                      (POWER CABLE P3)
      3. STEERING PUMP MOTOR                              14. PUMP MOTOR TERMINAL A2
      4. POWER DISCONNECT                                     (POWER CABLE P10)
      5. POWER CABLE 1P3                                  15. TRACTION MOTOR TERMINAL S2
      6. POWER CABLE 1P2                                      (POWER CABLE P13)
      7. POWER CABLE 1P1                                  16. TRACTION MOTOR TERMINAL A1
      8. POWER CABLE 2P1                                      (POWER CABLE P5)
      9. POWER CABLE P14                                  17. TRACTION MOTOR TERMINAL A2
     10. POWER CABLE P9                                       (POWER CABLE P9)
     11. POWER CABLE P5                                   18. TRACTION MOTOR TERMINAL S1
     12. POWER CABLE P13                                      (POWER CABLE P14)

               FIGURE 21. TRUCK POWER CABLES, J2.00–3.20XM (J40–65XM)


                                                                                                                        27

--- Page 14 ---
OPERATOR COMPARTMENT LIGHT                                                                   CONNECTOR ON E2.00–3.20XM

View the complete manual on HeyDownloads →