PDF Service Manual Case CX130C Crawler Excavator - 16 MB

The official service manual for the Case CX130C Crawler Excavator is an essential tool for any owner or technician.

This document provides complete instructions for disassembly, repair, and reassembly of all machine components.

Utilize the detailed troubleshooting guides to quickly diagnose and resolve issues, minimizing costly downtime.

Ensure every repair is done to factory specifications with this comprehensive guide.

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--- Page 1 ---
SERVICE MANUAL


   CX130C                        CX130C
Crawler Excavator        Crawler Excavator


        1/2              SERVICE MANUAL
 Part number 47795402


                                      Part number 47795402
                                                                        English
                                                                  January 2016
                             © 2016 CNH Industrial Italia S.p.A. All Rights Reserved.

--- Page 3 ---
INTRODUCTION


Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.

Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
   NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
   they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
   and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
   hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
   the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.

O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.

Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.

Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.

Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.

When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog


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--- Page 4 ---
INTRODUCTION


Weight                                1.0 kg (2.2046 lb)

Operation remote control valve control diagram


                                          LPIL12CX00491FB   1


1.   Secondary pressure [MPa (psi)]                 3.          Operating angle [deg.]
2.   Push rod stroke [mm (in)]                      A.
                                                                    Secondary pressure


                                       47795402 11/01/2016
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--- Page 5 ---
INTRODUCTION


Weight kilogram meters to Newton meters
 kgf·m     0         1        2       3       4       5       6        7       8       9      kgf·m
          N·m       N·m      N·m     N·m     N·m     N·m     N·m      N·m     N·m     N·m
----              9.81     19.61   29.42   39.23   49.03   58.84    68.65   78.45   88.26   ----
10       98.07    107.87   117.68 127.49 137.29 147.10 156.91       166.71 176.52 186.33 10
20       196.13   205.94   215.75 225.55 235.36 245.17 254.97       264.78 274.59 284.39 20
30       294.20   304.01   313.81 323.62 333.43 343.23 353.04       362.85 372.65 382.46 30
40       392.27   402.07   411.88 421.69 431.49 441.30 451.11       460.91 470.72 480.53 40
50       490.33   500.14   509.95 519.75 529.56 539.37 549.17       558.98 568.79 578.59 50
60       588.40   598.21   608.01 617.82 627.63 637.43 647.24       657.05 666.85 676.66 60
70       686.47   696.27   706.08 715.89 725.69 735.50 745.31       755.11 764.92 774.73 70
80       784.53   794.34   804.15 813.95 823.76 833.57 843.37       853.18 862.99 872.79 80
90       882.60   892.41   902.21 912.02 921.83 931.63 941.44       951.25 961.05 970.86 90
100      980.67   990.47   1000.28 1010.08 1019.89 1029.70 1039.5   1049.31 1059.12 1068.92 100

Newton meters to weight kilogram meters
  N·m       0       10      20        30      40      50      60      70        80        90      N·m
          kgf·m   kgf·m   kgf·m     kgf·m   kgf·m   kgf·m   kgf·m   kgf·m     kgf·m     kgf·m
----             1.020   2.039     3.059   4.079   5.099   6.118   7.138     8.158     9.177   ----
100      10.197 11.217 12.237      13.256 14.276 15.296 16.315 17.335        18.355    19.375 10
200      20.394 21.414 22.434      23.453 24.473 25.493 26.513 27.532        28.552    29.572 20
300      30.591 31.611 32.631      33.651 34.670 35.690 36.710 37.729        38.749    39.769 30
400      40.789 41.808 42.828      43.848 44.868 45.887 46.907 47.927        48.946    49.966 40
500      50.986 52.006 53.025      54.045 55.065 56.084 57.104 58.124        59.144    60.163 50
600      61.183 62.203 63.222      64.242 65.262 66.282 67.301 68.321        69.341    70.360 60
700      71.380 72.400 73.420      74.439 75.459 76.479 77.498 78.518        79.538    80.558 70
800      81.577 82.597 83.617      84.636 85.656 86.676 87.696 88.715        89.735    90.755 80
900      91.774 92.794 93.814      94.834 95.853 96.873 97.893 98.912        99.932    100.952 90
1000     101.972 102.991 104.011   105.031 106.050 107.070 108.090 109.110   110.129   111.149 100


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--- Page 6 ---
Engine - Engine and crankcase


16. Loosen the 2 hose bands (1), and then remove the
    heater hoses (2), (3).
   • Install caps or plugs to the engine and hoses to pre-
     vent any entry of water, dust or dirt.


                                                                         LPIL12CX00153BB   13

17. Prepare the waste oil can (1).
   • Drain the engine oil before removing the engine oil
     hose.
     Use a wrench [ 36 mm] to remove the 2 engine oil
     remote hoses (1).
   • Mark the engine and hoses so that the connectors
     match at the time of assembly.
   • Install caps or plugs to the engine and hoses to pre-
     vent any entry of water, dust or dirt.
   • Clean the engine and hoses by spraying them with
     a parts cleaner to prevent scratches and prevent dirt
     from accumulating on the connectors.
       Tightening torque for installation: 54.1 - 63.9 N·m
       (39.90 - 47.13 lb ft)


                                                                         LPIL12CX00154BB   14


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--- Page 7 ---
Engine - Engine and crankcase


Idle gear A removal
1. Remove the idle gear A from the idle gear A shaft.
   • Remove idle gear A, idle gear A flange, and idle gear
     A shaft.


                                                                           LPIL12CX00755AA   58


Oil pump assembly removal
1. Remove the oil pump assembly from the timing gear
   case.


                                                                           LPIL12CX00756AA   59


Timing gear case removal
1. Remove the timing gear case from the cylinder block.
   • Install bolt (1) in the diagram to the inside of timing
     gear case and bolt (2) from the crankcase side.

            CAUTION: Do not forget to remove the bolt.

2. Remove the gasket from the cylinder block.


                                                                           LPIL12CX00757AB   60


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--- Page 8 ---
Engine - Engine and crankcase


Rocker arm shaft assembly installation
1. Apply the engine oil to the bolt.
2. Install the rocker arm shaft assembly to the cylinder
   head.
   • Tighten to the specified torque in the order shown in
     the diagram.
        Tightening torque: 21 N·m (15 lb ft)
   1. Exhaust rocker arm shaft assembly
   2. Inlet rocker arm shaft assembly


                                                                           LPIL12CX00632AB   67


Timing chain guide installation
1. Install the timing chain guide to the cylinder head.
        Tightening torque: 25 N·m (18 lb ft)
   • Install the timing chain tension lever.


                                                                           LPIL12CX00633AA   68


Timing chain installation
1. Align No.1 cylinder to the compression top dead center
   (1).
   • Rotate the crankshaft in the forward direction to align
     the No.1 cylinder piston to compression top dead
     center (1).
2. Install the timing chain to the sprocket.


                                                                           LPIL12CX00634AB   69


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--- Page 9 ---
Engine - Pan and covers


2. Remove the water feed pipe from the oil cooler assem-
   bly.
3. Disconnect the oil feed pipe (1) from the turbocharger
   assembly.
4. Remove the oil feed pipe (1) from the oil cooler assem-
   bly.


                                                                        LPIL12CX00214AB   12

5. Disconnect the oil return pipe (1) from the turbocharger
   assembly.
6. Remove the oil return pipe (1) from the crankcase.


                                                                        LPIL12CX00215AB   13

7. Remove the turbocharger assembly (1) from the ex-
   haust manifold.
   • Remove both the water feed hose and the water
     drain hose.
   • Do not reuse the gasket.

             CAUTION: Do not hold the actuator rod.


                                                                        LPPH12CX00216AB   14


Exhaust manifold removal
1. Remove the exhaust manifold bracket (2) from the ex-
   haust manifold (1) and the oil cooler assembly.
2. Remove the exhaust manifold (1) from the cylinder
   head.
   • Do not reuse the gasket.


                                                                        LPPH12CX00217AB   15


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--- Page 10 ---
Engine - Pan and covers


Vacuum pump assembly installation
1. Install the vacuum pump to the gear case cover.

             CAUTION:

        ○ Apply engine oil to the O-ring.

2. Remove the brackets from the gear case and the vac-
   uum pump.
NOTE: Install the fan shroud bracket left and fan shroud
stay (2).
        Tightening torque: 25 N·m (18 lb ft)
        1.   Fan shroud bracket (LH)                                        LPPH12CX00290AB   22

3. Install the oil feed pipe (2) to the vacuum pump (4) and
   cylinder block.
        Tightening torque: 12 N·m (8.85 lb ft)
4. Connect the vacuum hose (1) to the vacuum pump (4).
   3. Gear case cover


                                                                            LPPH12CX00291AB   23


Crankshaft pulley installation
             CAUTION:

        ○ Do not reuse the crankshaft pulley bolt or
          washer.
1. Apply the engine oil to the bolt.
NOTE: Apply engine oil to the threaded portion and seat
surface of the bolt.
2. Install the crankshaft pulley to the crankshaft.
NOTE: Tighten at the specified torque in the order of the
numbers in the diagram.
        Tightening torque: 30 N·m (22 lb ft)
3. Tighten the bolt using special tool.
   Specified angle: 180°
NOTE: Tighten again at the specified angle in the order                     LPIL12CX00292AB   24
shown in the diagram.
       Specified angle: 60°

             CAUTION:

        ○ The total rotational angle for the 2nd and 3rd
          times will be between 240˚ and 270˚.


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--- Page 11 ---
Engine - Pan and covers


9. Start the engine and put it into an idling state.
   • Idle for 5 s.

             CAUTION:

        ○ Do not rev the engine.

10. Adjust the engine speed.
NOTE: Slowly increase the engine speed and maintain for
3 s.
After completion of the above operation, operate at maxi-
mum revolutions on the side of the machine and repeat the
operation of revving to the maximum speed multiple times.

             CAUTION:

        ○ If air removal operations are insufficient, due to
          the possibility of engine trouble, make sure to
          follow all procedures.


Battery ground cable connect
1. Connect the battery ground cable to the battery.


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--- Page 12 ---
Engine - Cylinder heads


Cylinder head - Disassemble
Sprocket removal
1. Remove the sprocket from idle gear D.


                                                                      LPIL12CX00099AA   1


EGR valve removal
1. Remove the EGR valve (1) from the cylinder head.


                                                                      LPIL12CX00100AB   2


Inlet manifold removal
1. Remove the inlet manifold from the cylinder head.

Water outlet pipe removal
1. Remove the water outlet pipe from the cylinder head.

Valve stem end cap removal
1. Remove the valve stem end cap from the valve.

Split collar removal
1. Remove the split collar from the valve using special
   tool.
NOTE: Using a replacer, compress the valve spring and
remove the split collar.


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--- Page 13 ---
Engine - Cylinder heads


Fuel hose installation
1. Install the nozzle leak off pipe to the injector.
   • If the nozzle leak off hose has been removed, install
     with the clip knob facing the exhaust side as shown
     in the diagram.


                                                                             LPIL12CX00677AA   54

2. Connect the harness connector to the injector.
   1. Nozzle leak off pipe
   2. Injector harness


                                                                             LPIL12CX00678AB   55

3. Install the cover (1) to the cylinder head cover.


                                                                             LPIL12CX00679AB   56


Cooling fan belt installation
1. Install the cooling fan belt to the pulley.


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--- Page 14 ---
Engine - Fuel tanks


Fuel cooler - Remove
1. Mark the fuel cooler (5) and hoses (1) and (2) so that
   the connectors match at the time of assembly.
   • Use pliers to loosen the hose bands (3) and (4), and
     then remove the hoses.
   • Fuel will spill out, so place a drip pan directly below
     the area.
   • Install caps or plugs to the fuel cooler and hoses to
     prevent any entry of water, dust or dirt.


                                                                        LPIL12CX00159AB   1

2. Use a wrench [ 13 mm] to remove the 4 bolts (1), and
   then remove the fuel cooler (2).


                                                                        LPIL12CX00160AB   2


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--- Page 15 ---
Engine - Fuel injection system


Timing chain installation
1. Align No. 1 cylinder to the compression top dead center
   (1).
   • Rotate the crankshaft in the forward direction to align
     the No. 1 cylinder piston to compression top dead
     center.
   1. Compression top dead center alignment position
2. Install the timing chain to the sprocket.


                                                                                LPIL12CX00331AB   7


Sprocket installation
1. Install the sprocket to the supply pump gear.
   • Align the alignment mark of the supply pump
     sprocket and the yellow plate (4) of the timing chain.
   • Align the dowel pin of the supply pump gear and the
     notch of the supply pump sprocket and install the
     supply pump sprocket.
2. Turn the nut.
   • Tighten the supply pump shaft nut with your hand.
        1. Idle gear alignment mark
        2. Blue plate
                                                                                LPIL12CX00333AB   8
        3. Sprocket alignment mark

Timing chain lever pivot installation
1. Install the timing chain lever pivot to the timing chain
   tension lever.
   • Check that the timing chain lever moves smoothly.
     Tightening torque: 25 N·m (18.4 lb ft)


                                                                                LPIL12CX00334AA   9


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--- Page 16 ---
Engine - Turbocharger and lines


Turbocharger - Install
Turbocharger assembly installation
1. Install the turbocharger assembly (1) to the exhaust
   manifold.
        Tightening torque: 35 N·m (26 lb ft)

             CAUTION: Do not hold the actuator rod.

NOTE: Fill with 0.5 cm³ of engine oil from the fuel filler.
2. Install the water feed pipe to the oil cooler.
        Tightening torque: 41 N·m (30 lb ft)
3. Connect the water feed pipe to the turbocharger as-
   sembly.
                                                                              LPIL12CX00197AB   1

        Tightening torque: 35 N·m (26 lb ft)
4. Install the oil feed pipe to the oil cooler assembly.
5. Connect the oil feed pipe (1) to the turbocharger as-
   sembly.
        Tightening torque: 23 N·m (17 lb ft)


                                                                              LPIL12CX00198AB   2

6. Install the oil return pipe (1) to the crankcase.
        Tightening torque: 25 N·m (18 lb ft)
7. Connect the oil return pipe (1) to the turbocharger as-
   sembly.
        Tightening torque: 10 N·m (7.38 lb ft)
8. Connect the vacuum hose to the turbocharger assem-
   bly.


                                                                              LPIL12CX00199AB   3


Engine oil filling
1. Replenish the engine with engine oil.
NOTE: Recheck the tightening of the oil pan drain plug.

Coolant filling
1. Replenish the radiator assembly with coolant.

Battery ground cable connect
1. Connect the battery ground cable to the battery.


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--- Page 17 ---
Engine - Exhaust Gas Recirculation (EGR) exhaust treatment


9. Install the bracket (1) to the DPD assembly.
       Tightening torque: 25 N·m (18.44 lb ft)
   2. Differential pressure pipe on the filter rear side
   3. Differential pressure pipe on the filter front side


                                                                                                   LPIL12CX00961AB   2


Exhaust gas temperature sensor installation
            CAUTION:

        ○ Do not subject the tip of the exhaust gas tem-
          perature sensor to shock when installing.
        ○ Remove the old anti-seize lubricant on the
          sleeve nut.
        ○ Apply the anti-seize lubricant on the threaded
          portion of the sleeve nut.
        ○ Apply Never-Seez High Temperature Stainless
          Grade: 5-87411-039-0 anti-seize lubricant,
          manufactured by Bostik in the United States.
        ○ Replace the oxidation catalyst assembly if dam-
          age has been found in the sensor installation
          section of the oxidation catalyst assembly.
1. Temporarily tighten the exhaust gas temperature sen-
   sor to the DPD assembly.

             CAUTION: To avoid damaging the sensor in-
        stallation sections due to sensor incorrect assem-
        bly, tighten it by hand.

NOTE: Exhaust gas temperature sensor identification

          Sensor type                         Screw size                         Connector color
Exhaust gas temperature sensor 2              M12 X 1.75            Dark gray
Exhaust gas temperature sensor 1              M12 X 1.25            Light gray

2. Securely tighten the exhaust gas temperature sensor
   to the DPD assembly.
       Tightening torque: 30 N·m (22 lb ft)


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--- Page 18 ---
Engine - Engine cooling system


Coolant thermostat - Install
1. Install the thermostat (1) to the cylinder head assembly.
NOTE: Install the jiggle valve (2) to face the engine front
side.


                                                                            LPIL12CX00954AB   1


Water outlet pipe installation
1. Install the water outlet pipe to the cylinder head assem-
   bly.
        Tightening torque: 25 N·m (18.44 lb ft)
2. Connect the radiator upper hose to the water outlet
   pipe.

Coolant filling
1. Replenish the radiator assembly with coolant.

Battery ground cable connect
1. Connect the battery ground cable to the battery.


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--- Page 19 ---
Engine - Engine lubrication system


Fan shroud installation
1. Install the fan shroud to the bracket.
   • Install the fan shroud and fan guard.
        Tightening torque: 51 N·m (38 lb ft)


                                                                                 LPIL12CX00203AA   10


Cooling fan belt adjustment
1. Adjust the cooling fan belt.
   NOTE:
   • Loosen the adjust plate lock bolt and the mounting
     bolt at the bottom side of the generator (3).
   • Turn the adjust bolt (4) to adjust the belt.
   • Press the specified position on the belt with the spec-
     ified load to inspect the amount of belt flex (7).
     Load: 98 N (22 lb)
   • Verify whether precise tension has been set using a
     sonic tension meter.
   Amount of deflection
        New: 4.2 - 5.0 mm (0.1654 - 0.1969 in)                                   LPIL12CX00946AB   11

        When adjusting the tension: 6.6 - 7.4 mm (0.2598
        - 0.2913 in)
   Frequency of vibrations
        New: 220 - 244 Hz
        When adjusting the tension: 182 - 206 Hz
   1.   Crankshaft pulley
   2.   Installation bolt
   5. Lock nut
   6. Fan pulley

             CAUTION: Always take care to set the correct
        tension as belt service life may be shortened or the
        belt squeaking may occur if tension is inadequate.


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--- Page 20 ---
Hydraulic systems - Hydraulic systems


Hydraulic systems - Hydraulic schema - Travel circuit
TRAVEL LOW-SPEED CIRCUIT

                            Pressure line                                                Pilot tank line
                            Tank line                                                    Electric line
                            Pilot pressure line

  1.   Control valve                                           11.   Travel (left)
  2.   4 stack solenoid valve                                  12.   Computer A
  3.   Travel remote control valve                             13.   Backward left
 4.    Travel motor                                            14.   Forward left
 5.    Hydraulic pump                                          15.   Forward right
 6.    Console lever lock switch                               16.   Backward right
 7.    Travel mode select switch                               17.   Travel high-speed
 8.    Check valve                                             18.   Lever lock
 9.    Oil cooler
 10.   Travel (right)

As an example, this section explains the forward travel operation.
The travel motor 2-stage tilting angle is a large angle side. Even if the travel switch is set to the high-speed side,
switching the key switch OFF and then ON again always returns the system to this state.
By operating the travel remote control valve to the forward side, the pilot pressure oil is fed to the control valve 5a1
port and switches the left travel spool to the forward side. At the same time, the oil is also fed to the 4a1 port to switch
the right travel spool to the forward side.
The discharge oil from hydraulic pump A1 enters the control valve PR (P1) port and the discharge oil from hydraulic
pump A2 enters the control valve PL (P2) port. Each flows to the respective travel motor and causes forward travel
through the left and right travel spools being switched.
The return oil from the travel motor goes through the left and right travel spools and returns to the hydraulic oil tank.


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--- Page 21 ---
Hydraulic systems - Hydraulic systems


SWING BRAKE CIRCUIT

                           Pressure line                                               Pilot tank line
                           Tank line                                                   Electric line
                           Pilot pressure line

  1.   Swing motor                                           9.    Lever lock
  2.   Cushion valve                                         10.   Swing brake
  3.   Right swing                                           11.   4 stack solenoid valve
  4.   Left swing                                            12.   Console lever lock switch
  5.   Swing pilot pressure sensor                           13.   Computer A
  6.   Remote control valve (arm, swing)                     14.   Control valve
  7.   Hydraulic pump                                        15.   Oil cooler
  8.   Check valve                                           16.   Upper pilot pressure sensor

As an example, this section explains the brake circuit operation after the end of a right swing operation.
When the remote control valve is returned to neutral from a right swing operation, the pilot pressure oil is cut off and
the control valve swing spool returns to neutral. The pressurized oil fed to the swing motor B port from the control
valve 5B2 port is cut. At the same time, the destination location is eliminated for the pressurized oil flowing from the
swing motor A port to the control valve 5A2 port, so the pressure rises to the swing motor relief valve set pressure.
The pressure generated here becomes a brake force and stops the motor.
When the swing is stopped, the swing motor continues to rotate for a while due to inertial force. In order to make up
the shortfall in the oil volume, oil is supplied from the make-up line connected to the swing motor Mu port from the
control valve R2 port to open the make-up check valve and oil is suctioned in to prevent cavitation.


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Hydraulic systems - Hydraulic systems


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--- Page 23 ---
Hydraulic systems - Hydraulic systems


            SMIL15CEX6882JB   10


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--- Page 24 ---
Hydraulic systems - Hydraulic systems


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--- Page 25 ---
Hydraulic systems - Hydraulic systems


  9.   Second option pilot pressure switch

As an example, this section explains the case in which the hydraulic rotation fork attachment is used.
By operating the second option remote control valve to the right swing side, the pilot pressure oil is fed to the control
valve 4a5 port. The fourth hydraulic pump OUT discharge oil is fed to the control valve P3 port, goes through the
second option spool and flows to the hydraulic rotation fork to operate to the right swing side. The return oil from the
hydraulic rotation fork goes through the second option spool and returns to the hydraulic tank.
The oil in the second option drain line returns to the hydraulic tank without going through the control valve. second
option spool port relief valve pressure becomes the hydraulic rotation fork set pressure.


                                                     SMIL15CEX6904JB   5


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--- Page 26 ---
Hydraulic systems - Hydraulic systems


Hydraulic systems - Pressure test – Pilot
Pressure gauge installation
  Remove the plug with the wrench (1) to install a pres-
  sure gauge at the pump pressure measuring port P3.


                                                                            LPIL12CX04117AB   1

  Install the adapter (1).


                                                                            LPIL12CX01632AB   2

  Install the pressure gauge (1) and measure the pres-
  sure.
      Engine speed: 2000 RPM
      Work mode: SP mode
      Oil temperature: 45 - 55 °C (113 - 131 °F)
      Measuring port: P3 port
      Set pressure: 3.92 MPa (569 psi)


                                                                            LPIL12CX01634AB   3

  Pressure gauge and port size: For 10 MPa (1450 psi)
  and G1/4


                                                                            LPIL12CX01633AA   4


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--- Page 27 ---
Hydraulic systems - Variable displacement pump


Pump - Special tools
The table below shows the tools required for assembly and disassembly of the K7V pump. The bolts and plugs may
vary by pump type.

                     Tool name                                            Tool dimensions
Hexagon wrench                                                4 mm, 5 mm, 6 mm, 8 mm, 10 mm, 14 mm
Socket wrench, double-head (single-head) wrench                            19 mm, 24 mm
Monkey wrench                                                               Medium-sized
Screwdriver                                                     Flathead screwdriver (medium size) x 2
Plastic hammer
Torque wrench                                                 With adjustable specified torque tightening
Snap ring pliers                                                       For stop ring, TSR-160
                                                           Diameter Ø 4 mm (0.157 in) or less, L = 100 mm
Steel rod
                                                                              (3.937 in)
Tweezers


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Hydraulic systems - Variable displacement pump


Pump - Prepare – Pump Coupling
    CAUTION:

• Stop the machine on a level location with good footing.
• Be sure to stop the engine before beginning work.
• When working together with others, always be sure to exchange signals and pay adequate attention to safety.
• Always wear protective gear (protective eyewear and safety shoes, etc.) when working with a hammer.

   Items to prepare:
   • Wrench [ 17 mm]
   • Hexagon wrenches [ 8 mm, 14 mm]
   • Hammer
   • Plastic hammer
   • Nylon sling (with the required lifting capacity)
   • Liftcrane (with the required lifting capacity)


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Hydraulic systems - Pump control valves


 -     Regulator subassembly (Quantity 1 set)       644.    Spring seating Q (Quantity 1)
412.   Hexagon socket head bolt (Quantity 2)        645.    Adjusting ring Q (Quantity 1)
413.   Hexagon socket head bolt (Quantity 2)        646.    Pilot spring (Quantity 1)
437.   Hexagon socket head bolt (Quantity 5)        651.    Sleeve (Quantity 1)
438.   Hexagon socket head bolt (Quantity 4)        652.    Spool (Quantity 1)
439.   Hexagon socket head bolt (Quantity 4)        653.    Spring seating (Quantity 1)
466.   ROH plug (Quantity 1)                        654.    Return spring (Quantity 1)
496.   Insert plug (Quantity 8)                     655.    Set spring (Quantity 1)
497.   MH plug (Quantity 3)                         656.    Valve casing (Quantity 1)
601.   Casing B (Quantity 1)                        708.    O-ring (Quantity 1)
611.   Feedback lever (Quantity 1)                  724.    O-ring (Quantity 7)
612.   Lever (1) (Quantity 1)                       726.    O-ring (Quantity 2)
613.   Lever (2) (Quantity 1)                       728.    O-ring (Quantity 1)
614.   Fulcrum plug (Quantity 1)                    730.    O-ring (Quantity 2)
615.   Adjusting plug (Quantity 1)                  734.    O-ring (Quantity 1)
616.   Loosening prevention plug (Quantity 2)       753.    O-ring (Quantity 6)
621.   Compensation piston (Quantity 1)             755.    O-ring (Quantity 2)
622.   Piston case (Quantity 1)                     757.    O-ring (Quantity 1)
623.   Compensation rod (Quantity 1)                801.    Hexagon nut (Quantity 1)
624.   Spring seating C (Quantity 1)                802.    Hexagon nut (Quantity 1)
625.   Outer spring (Quantity 1)                    814.    Stop ring (Quantity 1)
626.   Inner spring (Quantity 1)                    836.    Stop ring (Quantity 1)
627.   Adjusting ring C (Quantity 1)                874.    Pin (Quantity 3)
628.   Adjusting screw C (Quantity 1)               875.    Pin (Quantity 2)
629.   Cover C (Quantity 1)                         887.    Pin (Quantity 1)
630.   Lock nut (Quantity 1)                        897.    Pin (Quantity 1)
631.   Pf sleeve (Quantity 1)                       898.    Pin (Quantity 1)

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