PDF Service Manual Case 21F 121F 221F 321F Compact Wheel Loader - 13 MB
This is the complete factory service manual for Case F-Series Stage IIIB compact wheel loaders, covering models 21F, 121F, 221F, and 321F.
It contains the detailed information required to perform expert repairs and diagnostics on your machine.
From the engine to the hydraulic systems, every procedure is covered to professional standards, making this an essential tool for any technician.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
SERVICE MANUAL
21F
21F 121F
121F 221F
221F 321F
321F Stage IIIB
Compact Wheel Loader Compact Wheel Loader
1/2 SERVICE MANUAL
Part number 47768535C
Part number 47768535C
English
March 2017
© 2017 CNH Industrial Italia S.p.A. All Rights Reserved.
--- Page 3 ---
INTRODUCTION
When hydraulic oil has been swallowed, avoid vomiting,
but consult a doctor or go to a hospital.
If an accident occurs, see a doctor familiar with this type
of injury immediately.
Any fluid penetrating the skin must be removed within few
hours to avoid serious infections.
Flammable splashes may originate because of heating
near lines with fluids under pressure, resulting in serious
burns. Do not weld or use torches near lines containing
fluids or other flammable materials.
TULI12WEX2013AA 9
Lines under pressure can accidentally be pierced when
the heat expands beyond the area immediately heated.
Arrange for temporary fire resistant shields to protect
hoses or other components during welding or torch use.
Have any visible leakage repaired immediately.
Discharged oil pollutes the environment. Soak up any
oil that has spilled with a proper binding agent. Sweep
up binding agent and dispose of it separately from other
waste.
Never search for leakages with fingers; instead, use a
piece of cardboard and always wear goggles.
Never repair a damaged line; always replace it. Replace
hydraulic hoses immediately on detecting any damaged
or moist areas.
Always store hydraulic oil in the original containers.
47768535C_EN 04/04/2017
10
--- Page 4 ---
INTRODUCTION
Hydraulic contamination
Contamination in the hydraulic system is a major cause of the malfunction of hydraulic components. Contamination
is any foreign material in the hydraulic oil.
Contamination can enter the hydraulic system in several ways:
• When you drain the oil or disconnect any line
• When you disassemble a component
• From normal wear of the hydraulic components
• From damaged seals or worn seals
• From a damaged component in the hydraulic system
All hydraulic systems operate with some contamination. The design of the components in this hydraulic system per-
mits efficient operation with a small amount of contamination. An increase in this amount of contamination can cause
problems in the hydraulic system.
The following list includes some of these problems:
• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• Movement of control valve spools is difficult
• Hydraulic oil that becomes too hot
• Pump gears, housing, and other parts that wear rapidly
• Relief valves or check valves held open by dirt
• Quick failure of components that have been repaired
• Slow cycle times are slow. The machine does not have enough power.
If your machine has any of these problems, check the hydraulic oil for contamination.
There are two types of contamination: microscopic and visible.
Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil.
These particles are too small to see or feel. Microscopic contamination can be found by identification of the following
problems or by testing in a laboratory.
Examples of problems caused by microscopic contamination:
• Cylinder rod seals that leak
• Control valve spools that do not return to neutral
• The hydraulic system has a high operating temperature
Visible contamination is foreign material that can be found by sight, touch, or odor. Visible contamination can cause
a sudden failure of components.
Examples of problems caused by visible contamination:
• Particles of metal or dirt in the oil
• Air in the oil
• Dark or thick oil
• Oil with an odor of burned oil
• Water in the oil
If you find contamination, use a portable filter to clean the hydraulic system.
47768535C_EN 04/04/2017
26
--- Page 5 ---
INTRODUCTION
Transmission
The serial number is on the transmission face plate.
LEIL14CWL0465AA 6
Axle
The serial number plate is on the axle cross member.
LEIL14CWL0407AA 7
Bucket
The serial number plate is located on the right-hand side
of the bucket.
LEIL15CWL0119AA 8
Forks
The serial number plate is located on the right-hand side
of the forks.
LEIL15CWL0096AA 9
47768535C_EN 04/04/2017
42
--- Page 6 ---
Engine - Engine and crankcase
27. Remove the four screws (arrows) securing PM-Cat
system (1) of the frame.
Remove the PM-Cat system (1) from the machine.
Extract, from the bottom, the exhaust stack.
LEIL14CWL0227AB 34
28. Disconnect the lambda probe connector (2).
Loosen the clamp (1) and remove the compensation
hose (3) from the turbocharger (4).
LEIL14CWL0228AB 35
29. Acting from under the machine:
• turn off the tap (1);
• loosen the clamp (2) and disconnect the cab heat-
ing hose;
• open the tap (1) to drain the coolant from the engine
block.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0229AB 36
30. From the right side of the machine, loosen the clamp
(1) and disconnect the hose cab heating (2).
LEIL14CWL0230AB 37
47768535C_EN 04/04/2017
10.1 [10.001] / 12
--- Page 7 ---
Index
Engine - 10
Engine and crankcase - 001
Engine - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Engine - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
47768535C_EN 04/04/2017
10.1 [10.001] / 28
--- Page 8 ---
Contents
Front axle system - 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
47768535C_EN 04/04/2017
25
--- Page 9 ---
Front axle system - Powered front axle
Powered front axle - Service instruction - Plugs and connection
ports
A. Axle 28.16
B. Axle 28.25
LEIL14CWL0272FB 1
1. Differential oil filling and level plug
2. Differential oil drain plug
3. Oil breather
4. Fill, level and drain plug of epicyclic reduction gear oil
5. Service brake inlet port
6. Brake oil breather
7. Differential locking engagement inlet port (if present)
47768535C_EN 04/04/2017
25.1 [25.100] / 16
--- Page 10 ---
Contents
Front axle system - 25
Front bevel gear set and differential - 102
FUNCTIONAL DATA
Differential
Component identification - Differential support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Limited slip differential
Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Differential lock
Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Axle pinion
Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE
Bevel gear set and differential carrier
Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Differential
Disassemble - Differential support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Assemble - Differential support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Limited slip differential
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Differential lock
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Axle pinion
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
(*) See content for specific models
47768535C_EN 04/04/2017
25.2 [25.102] / 2
--- Page 11 ---
Front axle system - Front bevel gear set and differential
Differential - Assemble
Open differential
1. Assemble the bearing cones (3) on the half housing (4),
using the driver 380002216 and a hammer.
NOTE: the driver must be used with the handle 380002211.
Wear protective gloves.
LEIL14CWL0298AA 1
2. Position a half housing (4) on a workbench and assem-
ble all inner components: locking differential counter
discs (5), sun gears (6), spider (7) and (8), spider gears
(9), thrust washers (10).
See parts position shown in figure.
Join the two half boxes, aligning the reference marks
made upon them.
LEIL14CWL0299AB 2
3. Place the bevel gear on the differential housing.
Apply LOCTITE® 270 on the threads and tighten the
bolts (1) to the requested torque.
LEIL15CWL0357AB 3
47768535C_EN 04/04/2017
25.2 [25.102] / 18
--- Page 12 ---
Front axle system - Front bevel gear set and differential
Remove the bearing (3) from the pinion (1) using a
puller.
Collect the shim (2).
LEPH12WHL0359AB 5
Check the conditions of all parts.
NOTICE: the ring nut (10) and the spacer (5) must be re-
placed by reassembly.
LEPH12WHL0360AB 6
47768535C_EN 04/04/2017
25.2 [25.102] / 34
--- Page 13 ---
Front axle system - Final drive hub, steering knuckles, and shafts
Axle shaft - Disassemble
121F XT WE
121F ZB WE
21F XT WE
21F ZB WE
Extract the short half axle (1).
LEPH12WHL0251FB 1
Loosen and remove the screws (19).
NOTICE: Do not drop the wheel shaft and, if necessary,
hold it by means of a rope.
LEPH12WHL0252AB 2
Remove the wheel shaft (2).
LELI12WHL0253AB 3
47768535C_EN 04/04/2017
25.3 [25.108] / 10
--- Page 14 ---
Front axle system - Final drive hub, steering knuckles, and shafts
Planetary drive and hub - Disassemble
221F HS WE
221F STD WE
321F HS WE
321F STD WE
Unscrew and remove the plug (2).
Drain the oil completely from the reduction gear.
LEPH12WHL0202AB 1
Unscrew and remove the screws (3) of the planetary
carrier cover (1).
LEPH12WHL0203AB 2
Remove the planetary carrier cover (1) and collect the
relevant O-ring (4).
Position the planetary gear carrier (1) onto a workbench
and check its wear conditions.
LEPH12WHL0213AB 3
47768535C_EN 04/04/2017
25.3 [25.108] / 26
--- Page 15 ---
Front axle system - Final drive hub, steering knuckles, and shafts
Wheel hub - Assemble - Wheel hub with brakes
221F HS WE
221F STD WE
321F HS WE
321F STD WE
The special operation “Set Right” of the bearings does
not require preload or backlash adjustment. Anyway,
before assembling new components, check the indi-
cated dimensions.
A = 08.450 – 08.500 mm (0.333 – 0.335 in)
B = 54.775 – 54.825 mm (2.156 – 2.158 in)
C = 23.070 – 23.172 mm (0.908 – 0.912 in)
LELI12WHL0238AA 1
Heat the bearing (9) to 80 – 100 °C (176 – 212 °F). As-
semble the bearing on the wheel shaft.
NOTICE: wear safety gloves.
LEPH12WHL0239AB 2
Apply some LOCTITE® 242® on the stud bolt threads
(10) and tighten them 70 N·m (51.63 lb ft) using two
nuts (nut and locknut).
LEPH12WHL0240AB 3
47768535C_EN 04/04/2017
25.3 [25.108] / 42
--- Page 16 ---
Rear axle system - Powered rear axle
Gasket sealants
Reference Brand and type Technical characteristics Strength
(A1) LOCTITE® 510™ Flat surface sealing High
SUPERBOND ® 529 ADHESIVE
(A2) LOCTITE® 573™ Flat surface sealing Low
SUPERBOND ® 519 ADHESIVE
(A3) LOCTITE® 518™ Uneven surface sealing High
(A4) LOCTITE® 5205 Even surface sealing with possibility of High
micro movements
(A5) LOCTITE® 5188 FLANGE Even and/or uneven surface sealing High
SEALANT with possibility of micro movements
NOTE: (A3) can be used instead of (A1). .
NOTE: (A5) can be used instead of (A1), (A2), (A3), (A4)
Thread parts adhesives
Reference Brand and type Technical characteristics Strength
(B1) LOCTITE® 542™ Locking of threaded parts Medium
SUPERBOND® 321 ADHESIVE
(B2) LOCTITE® 270 Locking of threaded parts High
(B3) LOCTITE® 986/AVX Locking of threaded parts High, special
SUPERBOND® 438 applications
Fixing parts adhesives
Reference Brand and type Technical characteristics Strength
(C1) LOCTITE® 402™ Fixing adhesive Medium bond
SUPERBOND® istant 25
(C2) LOCTITE® 638™ Fixing adhesive Strong bond
(C3) LOCTITE® 542™ Fixing adhesive Medium bond
SUPERBOND® 321 ADHESIVE
(C4) LOCTITE® 496 INSTANT Rubber fixing adhesive Strong bond
ADHESIVE
SUPERBOND® SB14
47768535C_EN 04/04/2017
27.1 [27.100] / 10
--- Page 17 ---
Rear axle system - Powered rear axle
Powered rear axle - Grease
Grease in assembly
NOTICE: lubricate the O-Rings with mineral oil ( SAE 90) or Lithium grease.
Grease application in assembly
(X) TUTELA MULTI -PURPOSE EP GREASE Apply on the indicated surfaces
251H, GR-9
47768535C_EN 04/04/2017
27.1 [27.100] / 26
--- Page 18 ---
Rear axle system - Powered rear axle
4. Remove the snap ring (8) and extract the shaft (9) from
the housing (4).
If necessary, beat on the shaft end with a pad and a
hammer.
LEIL14CWL0321AB 4
5. Remove the bearing (10) and the gear (11).
LEIL14CWL0322AB 5
6. Remove the seal ring (12) from the half box (4).
NOTE: Destructive operation for the seal ring (12); the seal
ring must be replaced.
LEIL14CWL0323AB 6
7. Remove the bearing (13) from the half box (3).
NOTE: Use a driver and an hammer if necessary.
LEIL14CWL0324AB 7
47768535C_EN 04/04/2017
27.1 [27.100] / 42
--- Page 19 ---
Rear axle system - Powered rear axle
Install the shaft (37) on the transmission box (33) using
the driver 380002217 and a hammer.
NOTE: the driver must be used with the handle 380002211.
Wear protective gloves.
LEPH12WHL0093AB 4
Assemble the shim (32) and the bearing (31) on the
shaft (37).
LEPH12WHL0094AB 5
Install the bearing (31) on the shaft (37) using the driver
380002217 and a hammer.
NOTE: the driver must be used with the handle 380002211.
Wear protective gloves.
LEPH12WHL0095AB 6
Insert the bushing (30) on the shaft (37).
LEPH12WHL0096AB 7
47768535C_EN 04/04/2017
27.1 [27.100] / 58
--- Page 20 ---
Rear axle system - Rear bevel gear set and differential
Differential - Component identification
Open differential
LELI12WHL0519GB 1
1. Screw 11. Spherical washer
2. Ring gear 12. Shaft
3. Bearing 13. Gear
4. Half box 14. Spherical washer
5. Shim 15. Gear
6. Gear 16 Spherical washer
7. Gear 17. Gear
8. Shaft 18. Shim
9. Gear 19. Half box
10. Spherical washer 20. Bearing
47768535C_EN 04/04/2017
27.2 [27.106] / 6
--- Page 21 ---
Rear axle system - Rear bevel gear set and differential
Once all the adjustment operations have been com-
pleted, assemble the ring nut retainers (5) and the
relevant screws (6), tightening them to the prescribed
torque of 13 N·m (9.59 lb ft).
LEPH12WHL0513AB 13
Before coupling the surfaces, make sure that they have
been perfectly cleaned with appropriate detergents.
Spread an adhesive film on the contact surface be-
tween the axle beam and the differential support.
NOTE: Check that the pins (12) remain in their housings.
LEPH12WHL0514AB 14
Position the differential support (1) on the axle beam
and tighten the screws (2) to the prescribed torque of
169 N·m (124.65 lb ft).
LEPH12WHL0515AB 15
Install the new bushings (15) into the hole of the axle
beam.
Position the cover (16) fastening it with the screws (17).
Tighten the screws (17) to the prescribed torque of
50 N·m (36.88 lb ft).
LELI12WHL0195AB 16
47768535C_EN 04/04/2017
27.2 [27.106] / 22
--- Page 22 ---
Rear axle system - Rear bevel gear set and differential
Differential lock - Disassemble
1. Remove the differential group before disassemble the
differential locking device.
Unscrew the bolts (16) and remove the cylinder support
(15).
Collect the piston (13) and the O-rings (14) and (12).
LEIL14CWL0307AB 1
2. Remove the lock ring (11) keeping the bushing (10) that
it’s pushing outer by the spring (9).
Remove the bushing and the spring from the control
shaft (3).
NOTICE: possible ejection of the bush (10) and spring (9).
LEIL14CWL0308AB 2
3. Remove the bolt (1) and the cover (2) keeping the bush-
ing (4) that it’s pushing outer by the spring (5).
Remove the bushing, the spring and spacer (6) from
the control shaft (3).
NOTICE: possible ejection of the bush (4) and spring (5).
LEIL14CWL0309AB 3
4. Remove the control shaft (3) then collect the lock ring
(7) and the fork (8).
LEIL14CWL0310AB 4
47768535C_EN 04/04/2017
27.2 [27.106] / 38
--- Page 23 ---
Rear axle system - Planetary and final drives
Wheel hub - Component identification
LELI12WHL0217FB 1
1. Screw 11. Short half axle
2. Ring gear carrier 12. Screw
3. Ring gear 13. Wheel shaft
4. Bushing 14. O-ring
5. Snap ring 15. Bushing
6. Wheel hub 16. Seal ring
7. Bearing 17. Long half shaft
8. Seal ring 18. Sleeve
9. Bearing 19. Elastic ring
10. Stud bolt 20. Axle beam
47768535C_EN 04/04/2017
27.3 [27.120] / 6
--- Page 24 ---
Rear axle system - Planetary and final drives
Wheel hub - Assemble
Assemble the bushing (15) into the wheel shaft (13) with
the driver 380002226 and a hammer.
NOTE: wear protective gloves.
LEPH12WHL0759AB 1
Turn the wheel shaft (13) upside down and install the
seal ring (16).
LELI12WHL0756AB 2
Check that the elastic ring (19) is assembled to the
sleeve (18).
Fasten the sleeve (18) to the long half shaft (17).
Insert the long half shaft (17) in the axle beam (20).
LEPH12WHL0760AB 3
Assemble a new O-ring (14).
LEPH12WHL0761AB 4
47768535C_EN 04/04/2017
27.3 [27.120] / 22
--- Page 25 ---
Contents
Hydrostatic drive - 29
[29.100] Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1
47768535C_EN 04/04/2017
29
--- Page 26 ---
Contents
Brakes and controls - 33
Hydraulic service brakes - 202
FUNCTIONAL DATA
Hydraulic service brakes
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Brake master cylinder
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Brake caliper
Component identification (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Hydraulic service brakes
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Brake master cylinder
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remove (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Install (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Brake caliper
Disassemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Assemble (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
(*) See content for specific models
47768535C_EN 04/04/2017
33.1 [33.202] / 2
--- Page 27 ---
Brakes and controls - Hydraulic service brakes
9. Check for leaks. Check the oil level in the brake oil
tank. Add oil as required.
47768535C_EN 04/04/2017
33.1 [33.202] / 18
--- Page 28 ---
Brakes and controls - Parking brake or parking lock
5. Insert the parking brake cable (4) in the installation hole
of the parking brake lever (see arrow in figure 5).
6. Install the clevis pin (8) and the cotter pin (7) to secure
the parking brake cable (4) to the parking brake lever.
LEIL16CWL0230BB 5
7. After the parking brake cable installation, ensure a
maximum of 6–7 clicks of the parking brake lever.
LEIL16CWL0233AB 6
47768535C_EN 04/04/2017
33.2 [33.110] / 6
--- Page 29 ---
Brakes and controls - Front axle brake
10. Assemble the two screws (5) and tighten the nuts (4).
LEIL14CWL0342AB 9
11. After tightening the nuts, make sure that is present a
space of 0.5 – 2.5 mm (0.0 – 0.1 in) between the nuts
(4) and the caliper as shown in figure; if necessary
adjust the position of the nuts.
LEIL14CWL0352AB 10
Only for 21F and 121F Models
1. Position the brake caliper (2), with relative pads (3), on
the brake disc.
Tighten the two screws (1).
NOTE: proceed with care, in order to avoid damaging the
brake pads.
NOTICE: do not invert the brake pads position if the brake
pads are not replaced; the brake efficiency would be com-
promised.
LEIL14CWL0773AB 11
47768535C_EN 04/04/2017
33.3 [33.204] / 10
--- Page 30 ---
Hydraulic systems - Hydraulic systems
47768535C_EN 04/04/2017
35.1 [35.000] / 8
--- Page 31 ---
Hydraulic systems - Reservoir, cooler, and filters
LEIL17CWL0345EB 9