PDF Parts Manual Terex RL4000D2 - 417 KB
The complete parts manual for the Terex RL4000D2 light tower is your go-to resource for maintenance and repairs.
It contains detailed diagrams and part number lists for every component, from the engine and generator to the mast and light fixtures.
Using this manual helps ensure you order the correct parts, reducing downtime and repair costs.
It is an indispensable tool for rental companies and service technicians.
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--- Page 1 ---
Parts Manual
RL4000D2
First Edition
YZ
7X
40
RL
Rev A
Part No. 116444
September 2008
--- Page 3 ---
September 2008
REV A
How To Order Parts
Please be prepared with the following information Genie Industries
when ordering replacement parts for your TEREX 18340 NE 76th Street
product:
P.O. Box 97030
Machine model number Redmond, WA 98073-9730
Machine serial number Telephone (877) 367-5606
Terex part number Fax (888) 274-6192
Part description and quantity genieindustries.com
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the
authorized TEREX Distributor in your area
Use the Service Parts Fax Order Form on the
next page and fax your order to our Parts
Department.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced
by an authorized distributor, please call TEREX
Corporation.
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
Part No. 116444 RL4000 Light Tower xi
--- Page 4 ---
September 2008 Section 200 • Chassis Components
REV A FIGURE 202.1
ITEM # PARTS # DESCRIPTION QTY.
1 CR21A000 FUEL TANK, 30 GALLON 1
2 CR59B035 BRACKET, FUEL TANK SUPPORT 1
3 C42200220 CAP, FUEL TANK 1
4 660320 FUEL PUMP 1
5 890795 HOSE, FUEL 5/16" X 7FT 1
6 792750 CLAMP, HOSE 5
7 740620 FILTER, IN-LINE FUEL 1
8 898590 FITTING, STRAIGHT TO BARB 5/16" 1
9 C91100300 HOSE, NYLON FUEL 1
10 891520 FITTING, 90 DEGREE ELBOW, RETURN 1
11 891550 ADAPTOR, STRAIGHT 1
12 891560 FITTING, STRAIGHT TO BARB 1/8" 1
13 890785 HOSE, FUEL 1/8" AR
14 C90200400 FITTING, 90 DEGREE ELBOW, PICKUP 1
Part No. 116444 RL4000 LIght Tower 200 - 5
--- Page 5 ---
September 2008 Section 400 • Electrical Components
REV A FIGURE 402.1
ITEM # PART # DESCRIPTION QTY.
1 114355 BALLAST BOX, MH 1
2 663860 CONNECTOR, 5P, MALE 1
3 160030 MH TRANSFORMER AND CAPACITOR 1
4 160032 CAPACITOR, 24uF, MH, 60Hz, 480V 1
5 995490 SCREW, 1/4-20NC X 5/8 8
6 850130 DECAL: DANGER HIGH VOLTAGE 1
7 851691 DECAL: 1 1
8 851692 DECAL: 2 1
9 851693 DECAL: 3 1
10 851694 DECAL: 4 1
11 189346 SPACER 4
Part No. 116444 RL4000 Light Tower 400 - 5
--- Page 6 ---
September 2008 Section 500 • Engine & Generator
REV A FIGURE 503.1
ITEM # PART # DESCRIPTION QTY.
1 836704 NDE BEARING 1
2 836705 DIODE KIT (includes 2 diodes) 1
3 836706 ROTOR BOLT (8 X 245) 1
4 836707 TOP COVER 1
5 836708 END CAP 1
6 836709 FAN 1
7 836710 TERMINAL BLOCK 1
8 836711 KIT: CAPACITOR, 22.5mf, (Includes two capacitors) 2
9 996290 SCREW, M10X1.5X90MM HHC, GRADE 8.8, ZP 1
10 990415 WASHER, FLAT SNUBBER 2
11 740925 VIBRATION MOUNT, 30 DUR 3
12 996496 NUT LOCK NYLON INSERT M10 X 1.5 HEX ZP 1
13 189344 GENERATOR MOUNT BAR 1
14 630905 GENERATOR L-S 6KW 120/240 C106 SAE5 LSA36 1
Part No. 116444 RL4000 Light Tower 500 - 7