PDF Parts Manual Terex Genie S-3800 S-3200 - 460 KB

Find the exact parts you need for your Terex Genie S-3800 and S-3200 boom lifts with this official parts manual.

The manual includes illustrated diagrams of every assembly, making it easy to identify and order the correct components.

Using this guide helps minimize downtime and ensures you get the right part the first time.

It is an indispensable resource for maintenance and repair work.

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--- Page 1 ---
Serial Number Range


S-3800             from SN 101


S-3200


                                 Part No. 226056
                                 Rev A26
                                 July 2017

--- Page 3 ---
July 2017                                                                                                                              100 Decals

                                                                                                                  101.1 Decals, S-3800


Item     Part No.    Description                                           Qty.      Item   Part No.     Description                                         Qty.

    --   226058GT    Decal Kit, SYMBOL, S-3800                                         35   226146GT     DECAL,EXT/RET/ROTATE,PCON,SY.....1
                     includes items 1 - 36                                             36   226147GT     DECAL,STEER/DRIVE,PCON,SY..........1
    --   226062GT    Decal Kit, SYMBOL, S-3800 (CS)                                    37   T110549CSGT DECAL,FAULT CODES,SB/SY...............1
                     includes items 1 - 37
                                                                                       38   82240GT      DECAL,LABEL,105 DB...........................1
     1   T113277GT   Label - Wheel Load, S-3800...................4                                      (CE) models
     2   T114157GT   Cosmetic - Genie S-3800........................1                  39   82577GT      DECAL,PLATFORM OVERLOAD
     3   T114159GT   Cosmetic - S-3800..................................1                                PATCH.....................................................1
                                                                                                         (CE) models
     4   27204GT     DECAL,ARROW BLUE...........................1
                                                                                       40   33550GT      TAPE,WARNING,BLK/YEL, 50'***
     5   27205GT     DECAL,ARROW YELLOW LRG 9".........1
                                                                                                         (CE) models
     6   27206GT     DECAL,TRIANGLE,BLUE.......................4
                                                                                       41   215005GT     DECAL,LIFTING.....................................4
     7   27207GT     DECAL,TRIANGLE,YELLOW.................4
                                                                                       42   215007GT     DECAL,LIFTING/CG,S-3800..................2
     8   28159GT     Label – Diesel.........................................1
                                                                                       43   65266GT      DECAL,COSMETIC,4X4.........................1
     9   40434GT     DECAL,LANYARD ANCHORAGE
                     POINT.....................................................4
   10    52966GT     DECAL,COSMETIC,4 X 2.......................1
   11    61227GT     DECAL,GROUND CONTROL PANEL.....1
   12    65278GT     DECAL,CAUTION,NO STEP..................2
   13    82472GT     DECAL,WARNING,CRUSHING
                     HAZARD.................................................6
   14    82473GT     DECAL,SYMBOL-COMP ACCESS........1
   15    82481GT     DECAL,SYMBOL-BATTERY SAFETY.....1
   16    82487GT     DECAL,SYMBOL-READ THE
                     MANUAL.................................................2
   17    82547GT     DECAL,DANGER,MAX LOAD 340 KG....1
   18    82548GT     DECAL,WARN,CRUSH HAZARD
                     PLAT.......................................................2
   19    82604GT     DECAL,DANGER,SIDE FRC 400N........1
   20    97757GT     DECAL,LABEL,OIL LEVEL IND..............1
   21    97815GT     DECAL,LABEL,LOWER MIDRAIL..........1
   22    114112GT    DECAL,LABEL,TRANSPORT
                     DIAGRAM...............................................2
   23    114249GT    DECAL,LABEL,TIPOVER,TIRES,SYMB.4
   24    114251GT    DECAL,LABEL,NO SMOKING,SYMB.....1
   25    114252GT    DECAL,LABEL,TIP OVER LMT
                     SWTCH...................................................4
   26    114473GT    DECAL,DANGER,TIPOVER,TILT,SYM....1
   27    133067GT    DECAL,DANGER,ELEC.HAZ.STAY
                     CLR.........................................................4
   28    133205GT    DECAL,LABEL, ELECTRO HAZARD.....1
   29    T110470GT   Label - Close Cover When Not Using.....1
   30    T110471GT   Label - No Step or Ride..........................1
   31    T113280GT   Label - Range of Motion,.........................1
   32    T114286GT   DECAL.WARN,INSTAL COVER,SYM.....8
   33    226144GT    DECAL,ESTOP,PCON,SHIPYARD.........1
   34    226145GT    DECAL,BOOM
                     UP/DN,PCON,SHIPYARD......................1


Part No. 226056                                                            S-3800,S-3200                                                                               11

--- Page 4 ---
July 2017                                                                            200 Chassis Components

                                                                          204.1 Axle Wheel and Drive Hub (4WD)


Item     Part No.    Description                              Qty.

     1   107830GT    SUBASSY,STEER SENSOR***..............4
                     (calibration required after replacement)
    --   49817GT     SCREW,PHILLIPS,PHM,10-32 X1.25
     2   8914GT      SCREW, HHC, 1/4-20 X .625
     3   6356GT      WASHER,LOCK,.25
     4   6638GT      WASHER,FLAT,USS,1/4"Y
     5   102064GT    SCREW,SHC,M16 X 50MM,BLACK.....72
     6   61634-SGT   MACHINING,INNER AXLE.....................4
                     (Refer to 202.1)
     7   106756GT    WHEEL DRIVE W/BRAKE,76:1..............4
    --   106873GT    SEAL KIT,RWD 1700TB***
    --   106874GT    BEARING KIT,RWD 1700TB***
    --   106875GT    BRAKE KIT,RWD 1700TB***
    --   62478GT     STUD, WHEEL, 3/4-16 X 3"***
    --   237232GT    O-RING, WHEEL COVER (237233)
    --   237233GT    HUB, WHEEL COVER,Z135 (106756)
     8               Ref. TIRE,SLD RUBBER
                     (Refer to 203.1)
     9   34127GT     NUT,LUG,3/4-16 X 7/8 RADIUS...........40
   10    106118GT    O-RING,2-157,VITON***.........................4
   11    101070GT    MOTOR,PISTON,2 SPEED,45CC..........4
                     includes item 9
    --   106098GT    SEAL KIT,MOTOR,LC/KC***
   12    56843GT     SCREW,SHC,1/2-13 X 1.50,A574..........8
   13    13066GT     WASHER,FLAT,.5 HARDENED..............8
   14    61662-SGT   WELDMENT,GUIDE BRACKET..............4
   15    8255GT      SCREW, HHC, 3/8-16 X .75
   16    6021GT      WASHER, LOCK, .375


Part No. 226056                                                S-3800,S-3200                                     21

--- Page 5 ---
July 2017                                                                                    300 Turntable Components

                                                                                 304.1 Turntable Components - View 2


Item     Part No.    Description                                Qty.     Item     Part No.     Description                                     Qty.

     1   75113GT     FILLER NECK/CAP ASSY.HYD TANK*...1                    34     60521GT      RELAY,SEALED 30/40 AMP...................2
     2   48918GT     TEE,RUN,520428-6................................1     35     60571-SGT    BRACKET,CNTL BOX MOUNTING***.....1
     3   60936-SGT   BRACKET,RETURN FILTER...................1             36     28646GT      ZERK,GREASE,1/8 NPT........................1
     4   10107GT     SCREW,HHC,5/16-18 X .75                               37     48885GT      CONNECTOR,BULKHEAD,FEMALE-4...1
     5   5397GT      WASHER,FLAT,USS,5/16",Y                               38     4828GT       NUT,NYLOCK,3/8-16
     6   6782GT      NUT,NYLOCK,5/16-18                                    39     6019GT       SCREW,HHC,3/8-16 X 1.25 GRD 5
     7   6886GT      WASHER,LOCK,.313                                      40     6833GT       CLAMP,0.50,#8 X 1/4,RUB CUSH
     8   60508GT     FILTER,RETURN,ASSY 10 MICRON.....1                    41     81578GT      HORN,12VDC,SPADE TERMINALS***
    --   52768GT     GAUGE,MED.PRESSUR FILTER,50530                        42     75014GT      PLUG,HEX,130109E,1/2 NPT***............1
    --   61326GT     FILTER ELEMENT,10 MICRON,60508                        43     75645GT      TANK,HYDRAULIC,55 GALLON.............1
                                                                                               includes items 9 and 42
     9   215229GT    GAUGE,HYDRAULIC TANK T/L VL........1
                                                                           44     29868GT      SPRING CLIP,3/8-16,.05-.20X.73,ZAG
   10    75256GT     VALVE BALL,24 FSAE-24 FSAE***
                                                                           45     60559GT      BREATHER,RESERVOIR 3
   11    75254GT     UNION,STR.THREAD 24***
                                                                                               MICRON***.............................................1
   12    75257GT     STRAINER ASSY,#24 O-RING...............1
   13    48996GT     VALVE,BALL,16 MSAE-16 FSAE***
   14    75253GT     STRAINER ASSY,#16 O-RING...............1
   15    60838GT     CLAMP,1.00,#16 X 7/16,RUB CUSH
   16    56912GT     SPRING CLIP,1/4-20,.025-.15X.54,ZAG
   17    6638GT      WASHER,FLAT,USS,1/4"Y
   18    6356GT      WASHER,LOCK,.25
   19    6888GT      SCREW,HHC,1/4-20 X 1
   20                Ref. Function Manifold
                     (refer to 703.1 or 704.1)
   21    75591GT     PLATE,SWING CHASSIS BULKHEAD....1
   22    6175GT      SCREW,HHC,3/8-16 X 1
   23    6021GT      WASHER, LOCK, .375
   24    75719GT     CABLE,GROUND,79" W/PIGTAIL...........1
   25    102710GT    PUMP,AUXILIARY,DUAL,12V.................1
    --   102659GT    PUMP,(102710 APU)
    --   147290GT    SHAFT SEAL, APU
    --   37187GT     SEAL KIT, 37185 PUMP
    --   37191GT     GASKET, PUMP / MOTOR (36179)
    --   62412GT     SOLENOID,MOTOR START,60511,APU
    --   62413GT     MOTOR, 60511, APU, 12VDC
    --   62414GT     SEAL, SHAFT, 60511 APU
   26    75409GT     BATTERY CABLE...................................1
   27    33987GT     SCREW,HHC,1/2-13 X 1, GR 5
   28    6033GT      WASHER,LOCK,0.5"
   29    6090GT      SCREW,HHC,1/4-20 X .75
   30    6091GT      NUT,NYLOCK,1/4-20
   31    50161GT     SENSOR,TILT TURNTABLE(PLSTC).....1
   32                Ref. Ground Controls
                     (refer to 309.1)
   33    8914GT      SCREW, HHC, 1/4-20 X .625


Part No. 226056                                                  S-3800,S-3200                                                                           31

--- Page 6 ---
July 2017                                                                                 300 Turntable Components

                                                                                              309.1 Ground Controls


Item     Part No.    Description                                         Qty.

    --   1258460GT   CONTROL BOX ASSY,TCON PGMD
    --   146191GT    HARNESS, TCON J2 LS 2009
                     S-3800
    --   146195GT    HARNESS, TCON J2 LS 2009
                     S-3200
    --   121657GT    FUSE HOLDER,ATC 1-20 AMPS
    --   67505GT     FUSE,10 AMP,ATC
    --   101888GT    HARNESS,TCON J5 POWER
     1   62374GT     LENS,LCD,GRND.CONTROL.................1
     2   62375GT     CLIP,LCD,GRND.CONTROL...................1
     3   62376GT     PCB.ASSY,LCD,GROUND,SUPERBOOM.1
     4   12344GT     NUT,NYLOCK,6-32
     5   81551GT     SCREW,PHIL,PHM,6-32 X 1/4 SS
     6   T109430GT   KIT,PCB,ASSY,ECM,SB TCON V3.12
     7   58593GT     BOX,EMPTY (122915)
                     does not include items 9 or 16
     8   34052GT     RELAY,SPDT,12V(AUTO) PLUG IN**.....8
     9   62378GT     GASKET,GROUND
                     CNTRLS.SUPERBOOM.........................1
   10    66812GT     BUTTON,PUSH,RED MUSHROOM
                     HEAD......................................................1
    --   66818GT     CONTACT,NC
    --   66821GT     BASE,WITHOUT CONTACTS
   11    66816GT     CONTACT,N.O.***...................................6
   12    66818GT     CONTACT,NC.........................................6
   13    66821GT     BASE,WITHOUT CONTACTS................2
   14    94524PGT    BRACKET,CONTACT CLAMP***............1
   15    62379GT     ALARM,AUDIO,SUPERBOOM*..............1
                     without 62379 nut; order separately
    --   72326GT     NUT - PLASTIC,RING FOR ALARMS
   16    T108870GT   COVER, CONTROL BOX, SB SERV
   17    122516GT    KIT,RECOVERY SVC LARGE BOOMS...1
    --   122366GT    KEYSWITCH,CONTACTS LOCK
    --   88150GT     KEYSWITCH,3 POS.MOM.DR,W/KEY**
   18    122517GT    KIT,KEYSWITCH SVC S100/120............1
    --   122366GT    KEYSWITCH,CONTACTS LOCK
    --   66811GT     KEYSWITCH,3POS.MNTND.DR WKEY**
                     includes keyswitch and two keys, not
                     included: base or contacts.
   19    50811GT     SWITCH,MEMBRANE,GROUND
                     CONTROL..............................................1
   20    122519GT    KIT,ESTOP SVC LARGE BOOM............1
    --   66818GT     CONTACT,NC
   21    7339GT      SCREW, HHC, 1/4-20 X .5
   22    88315GT     SCREW,SHS,1/4-20 X .25 ZINC


Part No. 226056                                                           S-3800,S-3200                               41

--- Page 7 ---
July 2017                                                                                              400 Engine Components

                                                                                    403.1 Deutz TD2011-L04i Engine - View 3


Item     Part No.    Description                                         Qty.      Item    Part No.    Description                                        Qty.

    --   102581GT    PUMP,FUEL INJ,DEUTZ BF4L20                                      15    111668GT    PUMP,FUEL 2011 DEUTZ ***
                     class A injection pump; provide SN of                            --   111402GT    O-RING, FUEL LIFT PUMP
                     engine to service to get correct injection
                     pump (A, B, C, D)                                               16    29560GT     FILTER,FUEL/WTR SEP, DTZ 1008.......1
                                                                                                       Genie Genuine Part. See PN 1254826 for
    --   T108732GT   PUMP,FUEL INJ,DEUTZ BF4L20                                                        compatible aftermarket replacement.
                     class B injection pump; provide SN of
                     engine to service to get correct injection                       --   1254826GT   FUEL FILTER W/SEP,DEUTZ,1008........1
                     pump (A, B, C, D)                                                                 Genie Aftermarket Part. Filter for Deutz
                                                                                                       F3L 1011F Engine.
    --   T108733GT   PUMP,FUEL INJ,DEUTZ BF4L20
                     class C injection pump; provide SN of                            --   58566GT     FILTER HEAD (29560)
                     engine to service to get correct injection                      17    102587GT    PLUG,ENGINE OIL,DEUTZ F4L2011.....1
                     pump (A, B, C, D)
                                                                                     18    49924GT     FILTER,OIL,DEUTZ F4L1011F...............1
    --   T108734GT   PUMP,FUEL INJ,DEUTZ BF4L20                                                        Genie Genuine Part. See PN 1255653 for
                     class D injection pump; provide SN of                                             compatible aftermarket replacement.
                     engine to service to get correct injection
                     pump (A, B, C, D)                                                --   1255653GT   FILTER,OIL,DEUTZ,REPLACEMENT.....1
                                                                                                       Genie Aftermarket Part. Compatible with
     1   121340GT    ENGINE KIT, DEUTZ TD2011L04i                                                      Genie Genuine Part 49924.
     2   29557GT     CAP,OIL FILLER,DEUTZ,DIESEL***......1                           19    102580GT    FLYWHEEL HOUSING DEUTZ
     3   102590GT    EXHAUST MANIFOLD, DEUTZ                                                           F4L2011..................................................1
                     F4L201....................................................1     20    30971GT     CLAMP,HOSE,3.00"
    --   29559GT     GASKET,EXHAUST                                                  21    226103GT    INLET REDUCER,TD 2011L04I
     4   102593GT    CLAMP, 3 INCH......................................2            22    226104GT    BREATHER PIPE, TD 2011L04I
     5   226106GT    RUBBER SLEEVES, TD 2011L041                                      --   226105GT    GASKET,BREATHER PIPE (226104)
     6   139709GT    STARTER, 12V.......................................1            23    146061GT    V-BELT GUARD, DEUTZ 2011...............1
    --   139621GT    KIT, HEAT GUARD, DEUTZ STARTER                                  24    58630GT     V-BELT, DEUTZ TD2011LOAI
     7   49915GT     SOLENOID-STARTR                                                 25    58249GT     ALTERNATOR, DEUTZ,BF4L2011***.....1
                     DEUTZF4L1011F*..................................1
                                                                                      --   1280590GT   PULLEY,ALTERNATOR,DEUTZ BF4L2011
     8   102586GT    OIL PAN,DEUTZ F4L2011......................1                                      for 58249
     9   102595GT    FUEL LINE-INJECTOR, DEUTZ BF4L....4                              --   1280591GT   SPACER,ALT PULLEY,DEUTZ BF4L2011
    --   102581GT    PUMP,FUEL INJ,DEUTZ BF4L20                                                        for 58249
    --   102582GT    O-RING,FUEL INJEC PUMP DUTZ
    --   102584GT    SEAL,INJECTOR,DEUTZ F4L2011
    --   102592GT    FUEL LINE, DEUTZ F4L2011
    --   102596GT    CYLINDER HEAD CVR.DEUTZ BF4L20
    --   102597GT    GASKET,CYL.COVR. DEUTZ BF4L201
    --   88091GT     FUEL RETURN,DAPCO 1/4"
    --   89792GT     INJECTOR, FUEL(DEUTZ F3L2011F)
   10    102594GT    COVER, ENGINE,DEUTZ F4L2011.......1
   11    111445GT    SENDING UNIT,OIL TEMP
                     SWCH,DTZ.............................................1
   12    T114678GT   SHUTDOWN SOLENOID,12V, DEUTZ....1
                     (must order cable assembly, 58256, if
                     replacing 32752) (does not include o-ring)
    --   45782GT     DIODE,6 AMP,200 PIV,BULK
    --   58256GT     SOLENOID CABLE ASSY***
    --   72255GT     CONNECTOR, DEUTZ FUEL SHUTOFF*
                     (does not include diode, 45782)
   13    58299GT     SENDING UNIT,OIL PRESS.,DEUTZ*....1
   14    52352GT     DIPSTICK-F3L1011F (DEUTZ)


Part No. 226056                                                           S-3800,S-3200                                                                             51

--- Page 8 ---
July 2017                                                                       500 Boom Components

                                                                         501.1 Boom Components, S-3800


Item     Part No.   Description                          Qty.

     1              Ref. BOOM TUBE ASSY #0 /W SYM
                    DECAL
                    (refer to 503.1, 504.1, and 511.1)
     2              Ref. WELDMENT, EXTENSION BOOM #1
                    (refer to 504.1, 505.1, 508.1, 511.1, and
                    512.1)
     3              Ref. WELDMENT, BOOM SECTION #2
                    (refer to 509.1, 511.1, and 512.1)
     4              Ref. BOOM TUBE ASSY #3 /W SYM
                    DECAL
                    (refer to 509.1, 510.1, and 512.1)
     5              Ref. ROTATOR,PLAT,NON-JIB***
                    (refer to 513.1, and 602.1)


Part No. 226056                                          S-3800,S-3200                                   61

--- Page 10 ---
July 2017                                                                                          500 Boom Components

                                                                                  506.1 Boom Tube One, S-3200 - View 1


Item     Part No.    Description                                     Qty.      Item    Part No.   Description                      Qty.

     1   226116GT    BOOM TUBE ASSY #1 /W SYM DECAL                               --   62449GT    SEAL KIT,SUN "CWCA" CB VALVES*
                     includes item 34                                            33    60302GT    SHIM,BOOM PIVOT
     2   1256267GT   ROD END,.5 X 3.75,ZAG........................3                               as-needed
     3   60297GT     PIN,2.50DIAX11.00LG,1HOLE...............1                   34    34131GT    BEARING,2.50IDX3.00ODX2.00L..........6
     4   8177GT      SCREW,HHC,1/2-13 X 1.5
     5   6033GT      WASHER,LOCK,0.5"
     6   5224GT      SCREW,HHC,3/8-16 X 2
     7   6021GT      WASHER, LOCK, .375
     8   5397GT      WASHER,FLAT,USS,5/16",Y
     9   146089GT    PLATE, PIN RETAINER
   10    146091GT    PIN,2.50DIAX19.875LG,THREADED
   11    61233GT     SHIM,PROX SWITCH.............................1
   12    60987GT     SWITCH,LIMIT,PROX(OPERATIONAL)...1
   13    49816GT     SCREW,PHILLIPS,PHM,10-32 X .75
   14    6146GT      WASHER,FLAT,MS,#10,Y
   15    6178GT      NUT,NYLOCK,10-32
   16    61185GT     FORMING,LIMIT SWITCH MOUNT.......1
   17    8516GT      SCREW,HHC,3/8-16 X 1.50,GR5
   18    4828GT      NUT,NYLOCK,3/8-16
   19    75032GT     LIMIT SWITCH,SAFETY.........................1
   20    51063GT     SCREW,PHILLIPS,RHM,10-32 X 1.5
   21    75033GT     LIMIT SWITCH,OPERATIONAL.............1
   22    6019GT      SCREW,HHC,3/8-16 X 1.25 GRD 5
   23    146093GT    PLATE, LIMIT SWITCH MOUNT
   24    6175GT      SCREW,HHC,3/8-16 X 1
   25    6097GT      WASHER,FLAT,USS,3/8",Y
   26    75011GT     BOOM #0 REST PAD
   27    60326GT     COVER,PROTECTIVE,LIFT
                     CYLINDER..............................................1
                     clamps are not included
    --   31523GT     CLAMP,HOSE,8.50 DIA***
    --   35432GT     CLAMP,HOSE,6.50
   28    61340GT     PIN,PRI.BOOM PIVOT. 2.50X25.50........1
   29    61341GT     ROD END,.75 X 5.00..............................1
   30    34348GT     SCREW,HHC,3/4-10 X 3 GRD.8
   31    34550GT     WASHER,LOCK,.75 PLTD
   32    146324GT    CYLINDER, PRIMARY LIFT
    --   65792GT     SEAL KIT CYL.S100/120 (50078)
                     use with cylinder 146324
    --   61602GT     VALVE,COUNTERBAL.CBBB-LHN@3500
                     use on extend side, V3
    --   60984GT     VALVE,[email protected]
                     use on retract side, V2
    --   75064GT     VALVE, COUNTERBALANCE,
                     CWCG-LGN.5000...................................1
                     use on extend side, V1


Part No. 226056                                                       S-3800,S-3200                                                        71

--- Page 11 ---
July 2017                                                                           500 Boom Components

                                                                               511.1 Boom Wipers Installation


Item     Part No.    Description                              Qty.

     1   T113095GT   BRACKET,WIPER #0 COVER R.............1
     2   T113096GT   WIPER,RUBBER,SEC#0 COVER R.......1
     3   T113097GT   PLATE,CLAMP,WIPER #0 COVER R.....1
     4   6091GT      NUT,NYLOCK,1/4-20
     5   6638GT      WASHER,FLAT,USS,1/4"Y
     6   6878GT      BOLT,CARRIAGE,1/4-20 X .75,G2
     7   T113094GT   PLATE,CLAMP,WIPER #0 COVER L......1
     8   T113093GT   WIPER,RUBBER,SEC#0 COVER L.......1
     9   T113114GT   BRACKET,WIPER #0 COVER L.............1
   10    6145GT      SCREW,HHC,1/4-20 X 1.5
   11    6356GT      WASHER,LOCK,.25
   12    T113112GT   SPACER,WIPER 1/2 X 3/4....................16
   13    T113092GT   BRACKET,WIPER #0 R..........................1
   14    T113089GT   WIPER,RUBBER,SEC #0.......................1
                     to SN S380011D-130
    --   228218GT    WIPER,RUBBER,SEC#0,LEFT
                     from SN S380011D-131
    --   228219GT    WIPER,RUBBER,SEC#0,RIGHT
                     from SN S380011D-131
   15    T113090GT   FORMING,CLAMP,WIPER @0 TOP.......1
                     to SN S380011D-130
    --   228216GT    FORMING,CLAMP,WIPER LEFT
                     from SN S380011-D131
    --   228217GT    FORMING,CLAMP,WIPER RIGHT
                     from SN S380011D131v
   16    T113091GT   PLATE,CLAMP,WIPER #0 BOT..............2
   17    T113088GT   BRACKET,WIPER #0 L...........................1
   18    T113098GT   BRACKET,WIPER #1..............................2
   19    T113101GT   WIPER,RUBBER,SEC #1 BOT...............1
   20    T113100GT   FORMING,CLAMP,WIPER #1................2
   21    T113099GT   WIPER,RUBBER,SEC#1 TOP................1
   22    T113105GT   BRACKET,WIPER #2 R..........................1
   23    T113106GT   WIPER,RUBBER,SEC #2 R...................1
   24    T113107GT   FORMING,CLAMP,WIPER #2 R.............1
   25    T113104GT   FORMING,CLAMP,WIPER #2 L.............1
   26    T113103GT   WIPER,RUBBER,SEC#2 L.....................1
   27    8915GT      SCREW,HHC,1/4-20 X 1.25
   28    T113102GT   BRACKET,WIPER #2L............................1


Part No. 226056                                                S-3800,S-3200                                    81

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July 2017                                                                              600 Platform Components

                                                                                       603.1 Platform Control Box


Item     Part No.    Description                                      Qty.

    --   146389GT    CONTROL BOX ASSY, PCON V3.00
     1   50810GT     SWITCH,MEMBRANE,PLATFORM........1
     2   122519GT    KIT,ESTOP SVC LARGE BOOM............1
                     includes parts 66812, 66818 and 66821
    --   146478GT    BOOT(BELLOWS),E-STOP,BLACK
    --   66812GT     BUTTON,PUSH,RED MUSHROOM HEAD
    --   66818GT     CONTACT,NC.........................................1
    --   66821GT     BASE,WITHOUT CONTACTS
     3   7339GT      SCREW, HHC, 1/4-20 X .5
     4   6356GT      WASHER,LOCK,.25
     5   75144GT     WASHER,FLAT,SAE 1/4",ZINC
     6   139338GT    SCREW PH M5-0.8X20 DIN 7500CE....12
     7   149093GT    WELDMENT,GUARD,JOYSTICK............3
     8               Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
                     (refer to 604.1)
     9               Ref. JOYSTICK,1 AXIS,DEUTSCH.........1
                     (refer to 604.1)
   10                Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
                     (refer to 604.1)
   11    62382GT     GASKET,PLATF.
                     CNTRLS.SUPERBOOM.........................1
   12    62386GT     SCREW,LOCKING FLANGE 6/32X.375
   13    60950GT     HARNESS,PCON J2,(MANIFOLD)........1
   14    T106485GT   HARNESS,SHIPYARD BOOM CABLE #2
   15    62387GT     SCREW,PHM, 4-20 X .25 SELF TAP
   16    62379GT     ALARM,AUDIO,SUPERBOOM*..............1
    --   72326GT     NUT - PLASTIC,RING FOR ALARMS
   17    30997GT     CORROSION INHIBITOR,FOAM...........1
   18    62388GT     LANYARD,BEAD CHAIN, TCON.............2
   19    62389GT     NUT,HEX,6/32 W/STAR WASHER
   20    146390GT    PCB,ASSY,ECM,PLATFORM,VER 3.00
    --   122078GT    HARNESS,PCON INTERNAL CONTROL
    --   34052GT     RELAY,SPDT,12V(AUTO) PLUG IN**
   21    62399GT     PCB,MEMBRANE/LED,SB/Z80..............1
   22    13037-SGT   SWITCH,TOGGLE,SPDT,3POS
                     MOMEN*.................................................3
   23    75141GT     PLATE,TOGGLE SWITCH
                     MOUNT,PCON........................................1
   24    27246GT     BOOT,TOGGLE SWITCH,SHORT*........3
   25    75142GT     CABLE TIE,STUD MOUNT (PCON).......5


Part No. 226056                                                        S-3800,S-3200                                91

--- Page 13 ---
July 2017                                                                             700 Hydraulic Components

                                        704.1 Steer and Axle Extend/Retract Manifold, 4WS - View 1


Item     Part No.   Description                            Qty.   Item     Part No.     Description                        Qty.

    --   102701GT   MANIFOLD,4 WHEEL STEER                           10    62347GT      VALVE-FLOW REGULATOR, 1.4 GPM*
                                                                                        EW, Steering cylinder speed, square end,
     1   39346GT    VALVE,SOLENOID 3 POS.4 WAY***
                                                                                        left side, retract
                    EA, Steering cylinder control, square end,
                    right side                                        --   44227GT      SEAL KIT, VALVE
    --   104759GT   COIL,12VDC #8 DTSCH IP69 ECOIL                   11    62330GT      VALVE,SOLENOID,3POS 4WAY***
                                                                                        ES, Axle extend control
    --   44174GT    NUT-COIL SHORT
                                                                      --   104760GT     COIL,12VDC #10DTSCH IP69 ECOIL
    --   44229GT    SEAL KIT, VALVE
                                                                      --   44174GT      NUT-COIL SHORT
    --   44236GT    SPACER-DUAL COIL,#8***
                                                                      --   44175GT      SPACER-DUAL COIL,#10, SCISSORS
     2   39346GT    VALVE,SOLENOID 3 POS.4 WAY***
                    EB, Steering cylinder control, square end,        --   44230GT      SEAL KIT-P.N.44169,44172,44171
                    left side
    --   104759GT   COIL,12VDC #8 DTSCH IP69 ECOIL
    --   44174GT    NUT-COIL SHORT
    --   44229GT    SEAL KIT, VALVE
    --   44236GT    SPACER-DUAL COIL,#8***
     3   39346GT    VALVE,SOLENOID 3 POS.4 WAY***
                    EC, Steering cylinder control, round end,
                    right side
    --   104759GT   COIL,12VDC #8 DTSCH IP69 ECOIL
    --   44174GT    NUT-COIL SHORT
    --   44229GT    SEAL KIT, VALVE
    --   44236GT    SPACER-DUAL COIL,#8***
     4   39346GT    VALVE,SOLENOID 3 POS.4 WAY***
                    ED, Steering cylinder control, round end
                    left side
    --   104759GT   COIL,12VDC #8 DTSCH IP69 ECOIL
    --   44174GT    NUT-COIL SHORT
    --   44229GT    SEAL KIT, VALVE
    --   44236GT    SPACER-DUAL COIL,#8***
     5   62347GT    VALVE-FLOW REGULATOR, 1.4 GPM*
                    ET, Steering cylinder speed, round end,
                    right side, retract
    --   44227GT    SEAL KIT, VALVE
     6   62346GT    VALVE,FLOW REGULATOR, 2.0 GPM*
                    EU, Steering cylinder speed, round end,
                    left side, extend
    --   44227GT    SEAL KIT, VALVE
     7   62346GT    VALVE,FLOW REGULATOR, 2.0 GPM*
                    EV, Steering cylinder speed, square end,
                    right side, extend
    --   44227GT    SEAL KIT, VALVE
     8   62324GT    VALVE,FLOW CONTROL, 0.1GPM*
                    EO, Bleeds off differential valve to tank
    --   44227GT    SEAL KIT, VALVE
     9   62323GT    VALVE,DIFFERENTIAL SENSE110PSI
                    EP, Meters flow to functions sensing
    --   62337GT    SEAL KIT, VALVE


Part No. 226056                                            S-3800,S-3200                                                       101

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July 2017                                        700 Hydraulic Components

                                              707.1 Function Manifold, S-3200
                                                                  (continued)

                  This Page Intentionally Left Blank


Part No. 226056               S-3800,S-3200                                     111

--- Page 15 ---
July 2017                                                                                    700 Hydraulic Components

                                                   712.1 Hydraulic Hoses and Fittings - Drive System, 4WD


Item     Part No.     Description                                Qty.     Item    Part No.     Description                                 Qty.

    --   49612GT      O-RING KIT (ORFS FITTINGS)                            24    48963GT      FITTING,ELBOW,45D,520320-12***.......2
    --   49613GT      PLUG AND CAP KIT-SERVICE,ORFS*                        25    48936GT      TEE,BRANCH,520429-8.........................1
     1   48912GT      CONN,520120-4-6***..............................4     26    49116-11537-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......2
                                                                                                  components: 48800, 48801 and 48751 @
     2   49116-5337-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......6
                                                                                                  113 inches
                        components: 48800, 48801 and 48751 @
                        51 inches                                           27    75612GT      TEE,BULKHEAD,52N9959-8..................2
     3   48933GT      CONN,520120-8***                                      28    48905GT      CONN,520120-4***.................................8
     4   48948GT      CONN,520120-8-12................................8     29    61610GT      CONN,LONG,520122-12***....................1
     5   48904GT      ELBOW,90D,520220-4-4.........................4        30    48960GT      FITTING,CONN,520120-12***................1
     6   61268GT      CONN,BULKHEAD,520801,-4................4              31    49116-10937-SGT HOSE ASSY,1/4,45 FEM,STR FEM
                                                                                                  components: 48800, 48801 and 48751 @
     7   49141-5663GT HOSE ASSY,1/2 STR FEM,45 DEG**.....4
                                                                                                  107 inches
                      components: 48822, 48826 and 48756 @
                      54 inches                                             32    94374-3130GT HOSE ASSY,3/4,90 FEM,STR FEM.......2

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