PDF Parts Manual Tadano TM-ZR500 Cargo Crane - 653 KB
This parts manual is for the Tadano TM-ZR500 series cargo crane, specifically covering the standard frame and manual hook-in components.
It provides exploded views and part numbers for accurate identification.
Whether you're replacing a hydraulic hose or a structural component, this guide ensures you get the right part.
It is an indispensable tool for maintenance workshops.
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--- Page 1 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PB0000052-02 SYSTEM (ZR500,EXPORT)
ASSEMBLY
000000
--- Page 3 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
50 53063551150 BACKUP STRIP 2
51 36650715040 GASKET 2
52 36650715050 GASKET 2
65 53063551010 SEAL,OIL 1
100 36652290000 PUMP,HYDRAULIC (SGP2-44D2H9-L) 1
000005
--- Page 4 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 31631321000 JOINT,ROTARY 1 000011
2 91002801400 O-RING 5 1B P14
3 37002458020 HOSE 2 L=930
37002480800 HOSE 2 L=930
4 37000932500 JOINT 1
5 37002480770 HOSE 2 L=860
37002458040 HOSE 2 L=860
6 37002480760 HOSE 1 L=810
37002455110 HOSE 1 L=810
7 37002480730 HOSE 1 L=780
37002458050 HOSE 1 L=780
8 91002801100 O-RING 1 1B P11
9 37002510780 HOSE 1 L=700
10 91803600200 CLIP 1 D=13-20
50 31631320000 JOINT,ROTARY 1
000010
--- Page 5 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End)
176 36630045220 NUT 1 M10
177 36630045210 NUT,CAP 1
178 91002802100 O-RING 1 1B P21
179 36637335390 SOCKET 1
180 36643175050 FILTER 1
181 80602110080 RING,RITAINING 1 R8
182 36637545060 VALVE,REGULATOR 1
183 36630705290 SPRING 1
185 91002801000 O-RING 1 1B P10
186 36637335410 STOPPER 1
188 36630045230 TUBE 1
189 36637335430 BAND 1
191 36637335460 SOLENOID ASSY 1
192 36637335470 BOLT,HEXAGON SOCKET 3 M6X45
300 36637660000 VALVE,MANUAL CONTROL (NABCO) 1
000012
--- Page 6 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PC1010803-00 OUTRIGGER (MOUNT,L=590)
1 1
--- Page 7 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PC1010963-00 OUTRIGGER
100
9
1 9
2 12
7 8
37 10 42 41 35 31
11
6
13
3 4
14
5
11 11
15 19 16 17 18
--- Page 8 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PC6390037-01 CYLINDER ASSY,JACK
100
1 3 4 2 6 7 8 9 5 10
20
--- Page 9 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PE1010377-04 CYLINDER,ELEVATING
5 4 5 100
11
12
12 11
16
1 2
17 3
13 15 19 21 22 23 24
4
25 18
14 20
30
--- Page 11 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PF1180067-01 DETECTOR,DISORDERLY WINDING
1
5
1
21 22 24 23 25 26
31 43 31 31
4
2 3
--- Page 12 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PG1130135-00 DETECTOR,BOOM LENGTH
100
19 1516
1 7 2 3 4 12 9 6 10
8 5 11 31
20
18 1314 17
--- Page 13 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PH1080013-02 DETECTOR,AREA (SWING DETECTOR S/W)
1
21 21
2 3
1
21
2 6
31
31 21
2 4
8
8
6 2 4
21
8 6
22
2 4
11 12 9 11 12 9
10 13 14 10 13 14 15
8 8 11 12
13 14 16
19 19
7 7 17 18
21
11 12 11 12
9 13 14 9 13 14
8 22
19 19
10 10
4 7 4 7
--- Page 14 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PI1010223-01 MOTOR,HYDRAULIC
200
9
24 19 22 21
44
25 46
23 45
18
16 5 4 2 12
17
15
1 6 7 8 9 13 10 14 11
--- Page 15 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PK1010610-00 FRAME
23
22
1
2
3
7
5 8
6 4 9
11
14
10
15
18
17
12
13
16
17
18
15
20
19
21
20
--- Page 16 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
PL1010855-05 OPE.ASSY,CONT.VALVE (CRANE)
64
195 88
78
182 181 202 201
195 183
191 183
184 204
204
193
192 205
194
64
61 82 83 63
62
80
66 70
71 71
28 29 72 81 72 73 72 73
29
66
30
77
31 69
73 77
73 66
32 68 64 78 88
28 29
28
65
29
79 67
73
73 66
73 74
80 72 81 28 29 66 75 66 76
--- Page 17 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Rema
1 91850100802 CLAMP 2
2 91810130240 FASTENER 19
3 31360741200 HARNESS 1
4 31360191200 SUPPORT 1
5 90203201200 NUT 1 M12
6 36140470000 DETECTOR,BOOM ANGLE 1
7 90186206010 BOLT,FLANGE 29 M6X10
8 31360741300 LAMP ASSY 2
9 82100002015 CLAMP 2 WRC20
10 91850310305 CLAMP 6
11 31360191010 COVER (CORRUGATE TUBE) 1 L=1500
12 90303070601 WASHER,PLAIN 6 6
13 82100002596 RELAY 3
14 90101205010 BOLT 4 M5X10
15 90302040501 WASHER,SPRING 4 5
16 31360961100 COVER ASSY 1
17 31360961200 HARNESS 1
18 31360961300 SUPPORT 2
19 31360741700 SUPPORT 1
20 31653303300 SWITCH ASSY (MATSUSHITA) 1
21 82197600101 CAP (BLACK) 1
22 31360243001 INDICATOR ASSY 1
23 44630111170 SPACER 2
24 90186206035 BOLT,FLANGE 2 M6X35
25 82161201010 RELAY 1
26 31360961400 SUPPORT 1
27 42433333400 LAMP ASSY (GREEN) <24V) 1
28 42433333300 LAMP ASSY (RED)<24V) 1
29 31360191600 BUZZER ASSY 1
30 31360201400 SUPPORT 1
41 82199444326 LAMP (YELLOW) <24V 12W) 2
42 31360741310 SUPPORT 2
51 31360961110 COVER 1
52 31360741420 PLATE 1
53 31360741430 SEAL 1
62 31360247510 BOARD,PRINT 1
000064
--- Page 18 ---
TM-ZR500 31094010400A FRAME/STD,MANUAL,HOOK-IN
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial
1 37002221820 PLATE,NAME (TELESCOPE/RET/EXT.) 1
2 37002221830 PLATE,NAME (WINCH/UP,DOWN) 1
3 37002221840 PLATE,NAME (ELEVATING/UP,DOWN) 1
4 37002221850 PLATE,NAME (SWING/RIGHT,LEFT) 2
5 37002221860 PLATE,NAME (RIGHT JACK/RET/EXT) 1
6 37002221870 PLATE,NAME (LEFT JACK/RE/EXT) 1
7 37002221880 PLATE,NAME (ACCEL./HI LO,LOCK) 1
8 37002221890 PLATE,NAME (TELESCOPE/EXT/RET) 1
9 37002221900 PLATE,NAME (WINCH/DOWN,UP) 1
10 37002221910 PLATE,NAME (ELEVATING/DOWN,UP) 1
11 37002221920 PLATE,NAME (RIGHT JACK/EXT/RET) 1
12 37002221930 PLATE,NAME (L/JACK/EXT/RET.) 1
13 37002221940 PLATE,NAME (ACCEL./LOCK,LO HI) 1
14 37002221950 PLATE,NAME (HOOK STOWING,L) 1
15 37002221960 PLATE,NAME (HOOK STOWING,R) 1
16 31396310220 PLATE,CAUTION (WARNING/CRANE OPE) 2
17 37002221980 PLATE,NAME (ACCEL.OFF) 1
18 31490470220 PLATE,NAME (HORN-OVER WIND) 1
19 31490470210 PLATE,NAME (BUZZER-HORN) 1
20 31396310210 PLATE,CAUTION (WARNING/OUTRIGGER) 2
21 37002223140 PLATE,CAUTION (CRUSH HAZARD) 2
22 37002223150 PLATE,CAUTION (CRUSH HAZRRD) 2
23 14137207000 PLATE,NAME (GREASE) 5
24 37002221970 PLATE,NAME (BOOM STOWING) 1
25 37002200320 PLATE,NAME 1
26 37002205300 PLATE,NAME (LEVEL) 1
27 31490470230 PLATE,CAUTION (EMERGENCY CRANE ) 1
28 37002223160 PLATE,CAUTION (OVERTURNING HAZARD) 2
29 37002223170 PLATE,CAUTION 2
30 37002229500 PLATE,CAUTION (ELECTROCUTION HAZARD.) 2
31 37002224430 PLATE,NAME (REPLACE FACINGS) 1
32 37002224440 PLATE,NAME 1
000069