PDF Parts Manual Tadano AT-100S-2 Crane - 611 KB
This spare parts manual covers the lower chassis of the Tadano AT-100S-2 crane, which is based on the Hino BDG-XZU404X truck.
It provides detailed diagrams and part numbers for the chassis, suspension, and drivetrain components.
Ensure you order the correct parts for your Tadano crane carrier with this precise and detailed catalog.
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--- Page 1 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PB3000232-00 POWER UNIT
PO1000171-00 INDICATION PLATES
PX2000948-03 CARRIER UNIT
PX3000501-00 MOUNTING UNIT
PY1001603-00 OPTIONS,1
PY2000242-01 OPTIONS,2
ASSEMBLY
000000
--- Page 3 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Star
1 (***********) VIEW SYSTEM (ICHIKO/REAR VIEW MONITERING) 1
(***********) VIEW SYSTEM (ICHIKO/REAR VIEW MONITORING+SONAR) 1
000005
--- Page 4 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Re
1 88700100006 PUMP,HYDRAULIC (ASSY ONLY) 1 HF0335
42920061100 PUMP,OIL 1 HF0336
2 37000901820 JOINT 1 R3/8-G1/4
3 80303080040 JOINT 1
4 37000920280 JOINT 1
5 37002226910 PLATE,NAME 1
7 36682850000 GAUGE,PRESSURE 1
8 59158020000 JOINT 1
9 14115209000 PACKING 1
10 80306040020 JOINT,NIPPLE 1
000010
--- Page 5 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) R
1 36652620000 PUMP,HYDRAULIC (EMERGENCY) 1
2 90171108040 BOLT 1 M8X40 HF0364
000015
--- Page 6 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 (***********) PIPING (UNIT) 1 000021
3 80320030080 FITTING,ELBOW 1 KLE12-030N
4 37002472900 HOSE 1 L=1200
5 80302010160 FITTING 1 KCT12-030N
6 81408000160 PIPE,STEEL 2 M 12X1.4T
7 37000711080 CLAMP ASSY 1 12-2
8 80302090161 FITTING 1 KCO12-030N
9 91002801400 O-RING 4 1B P14
10 42881673100 JOINT 1
11 90101208014 BOLT 2 M8X14
12 90302040801 WASHER,SPRING 12 8
13 42640150060 JOINT 3
14 37002503560 HOSE 2 L=200
15 91803600300 CLIP 8 D=22-30
16 42648765500 FITTING,FLANGE 1
17 91001204500 O-RING 1 1A G45
18 90101208016 BOLT 10 M8X16
19 37002514720 HOSE 1 L=530
20 91803600550 CLIP 8 D=40-55
21 42648765600 JOINT 1
22 37002502470 HOSE 1 L=212
23 36672760000 FILTER,OIL 1 000059
24 42882102000 SUPPORT 1
25 90101210020 BOLT 2 M10X20
26 90302041001 WASHER,SPRING 11 10
27 90303071001 WASHER,PLAIN 8 10
28 90303070801 WASHER,PLAIN 6 8
29 80303130241 FITTING,ELBOW 1 KLO18-040E
30 81408000241 PIPE,STEEL 1 M 18X1.9T
31 80302090241 FITTING 1 KCO18-040N
32 91002801800 O-RING 1 1B P18
33 81408000241 PIPE,STEEL 1 M 18X1.9T
41 81408000160 PIPE,STEEL 1 M 12X1.4T
42 80305010100 FITTING,TEE 1 KTA12-000N
43 81408000160 PIPE,STEEL 1 M 12X1.4T
44 80320030075 FITTING,ELBOW 1 KLE12-020N
45 80320030140 FITTING,ELBOW 1 KLE18-040N
46 81408000241 PIPE,STEEL 1 M 18X1.9T
47 37000711090 CLAMP ASSY 1 18X2
48 37000300740 SLEEVE 1 18-12
49 80321118050 VALVE,CHECK 1
50 81408000241 PIPE,STEEL 1 M 18X1.9T
51 81408000160 PIPE,STEEL 1 M 12X1.4T
52 80311010170 FITTING 1 S,15-12
53 80305010120 FITTING,TEE 1 ZKTA15-000N
54 81408000210 PIPE,STEEL 1 M 15X2.0T
55 80301010120 FITTING 1 KUA15-000N
56 81408000210 PIPE,STEEL 1 M 15X2.0T
57 80311010310 FITTING 1 KRE22X150N
58 80305010200 FITTING,TEE 1 KTA220-000N
59 81408000290 PIPE,STEEL 1 M 22X2.5T
60 80301010200 FITTING 1 KUA22-000N
61 81408000241 PIPE,STEEL 1 M 18X1.9T
62 80303010160 FITTING,ELBOW 1 KLA18-000N
63 80303030160 FITTING,ELBOW 1 KLN12-030N
66 37002422440 HOSE 1 L=250
67 34691447200 SUPPORT 1
68 90101210030 BOLT 2 M10X30
69 90201201000 NUT 6 M10
70 90101210025 BOLT 6 M10X25
71 80430620400 JOINT 1
72 90101210016 BOLT 1 M10X16
73 56157111000 SUPPORT 1
000019
--- Page 7 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PB1910168-00 PIPING (UNIT/TURN TABLE)
64
46 28 29
11 65
11
11 63
63
62
72
70 71
12
121
20
69
68
70
26
67
28 29
28 29 65
66
75 66 67
13 14 72
15 32
45 141 35 37
142 77
27 28 54
29 31 62
33
83
131
28 29 12
11 10
30 11
35
32 36 85
131 84
30 1
27 2
11
11
11 78
57 33 2
31 31
46
131 62 11
111
84
11
34 60
37
11
76
11
63
77
--- Page 8 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PH1700284-00 VIEW SYSTEM (MAIN UNIT)
30
1
3
2
--- Page 9 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PH1700354-01 VIEW SYSTEM (CAMERA)
1
3 3
--- Page 10 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PH5031504-00 HARNESS
1
--- Page 11 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PH5031511-00 HARNESS
1
--- Page 12 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PH5031516-00 HARNESS (MAIN)
100
10
--- Page 14 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PI1100014-00 VALVE,RELIEF
30
9 10 8 6 7 13 12
16 18 20 19 17
--- Page 15 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PI1120265-01 VALVE,SOLENOID
200
12 9 8 11
200
160 104
159 157 11 109 156 163 115 8
--- Page 16 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 36672765020 BODY ASSY 1
3 36672765030 CASE (LOWER) 1
4 36672765080 ELEMENT 1
5 36672765040 SPRING 1
6 36672765050 PLUG (DRAIN) 1
8 36672765060 PLUG 1
9 91002908000 O-RING 1 1B G80
10 91001103200 O-RING 1 1A P32
11 91002801100 O-RING 1 1B P11
12 91002801800 O-RING 1 1B P18
13 91001101400 O-RING 1 1A P14
14 91410108000 RING,BACKUP 1 T3 G80
30 36672760000 FILTER,OIL 1
000059
--- Page 17 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remar
1 34460746500 LAMP (EMERGENCY SIGNAL) 1
000064
--- Page 18 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remark
1 42900751100 COVER 1
2 82151800010 BATTERY ASSY (CHARGER) 1
3 80192486012 SCREW,MACHINE 4 M6X12
4 82113300010 TERMINAL 1
5 82109620200 SWITCH 1
6 80172304035 SCREW,MACHINE 2 M4X35
7 90302040401 WASHER,SPRING 2 4
8 34930961030 CABLE 2 L=100
9 42900081010 CABLE 1 L=800
10 42900081020 CABLE 1 L=250
11 42900081030 CABLE 1 L=170
12 80192486025 SCREW,MACHINE 4 M6X25
13 42900751200 BOX 1
14 90101206012 BOLT 4 M6X12
15 90302040601 WASHER,SPRING 4 6
33 42900759520 COVER ASSY 1
37 80147310430 RIVET 4 NSA 4-3
43 82100000956 GROMMET 1 SG-36A
49 82400000201 GROMMET 1 KG-016
55 82400000349 CATCH 1
56 80147310420 RIVET 8 3.2X6
100 42900751000 SWITCH ASSY 1
000068
--- Page 19 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PN1450095-00 HARNESS
50
29 30
29 30
--- Page 20 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks
1 42943910010 PLATE,NAME (2.85M) 1
2 42942580040 PLATE,NAME 1
3 42942152130 PLATE,CAUTION 1
4 42942570010 PLATE,CAUTION 1
5 37002224450 PLATE,NAME 1
6 42947781010 PLATE,CAUTION 1
7 42946730010 PLATE,NAME 1
8 42946730020 PLATE,CAUTION 1
9 42398401090 PLATE,CAUTION 1
10 42946730030 PLATE,CAUTION 1
11 42946730040 PLATE,CAUTION 1
13 42947360010 PLATE,NAME 1
14 42947360020 PLATE,NAME 1
16 42946730081 PLATE,NAME 1
17 42946730090 PLATE,CAUTION 1
18 42946730100 PLATE,NAME 1
19 42946732003 LOAD CHART BOOKLET 1 0
000077
--- Page 21 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
PP5530001-00 PUMP ASSY (NO,2)
100
25
20
--- Page 22 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks P
1 42698941000 FENDER 1 0
2 42698942000 FENDER 1 0
3 42698940101 FENDER 1
4 42698940201 FENDER 1
5 42698940300 FENDER 1
6 42698940400 FENDER 1
7 90180110025 BOLT,BUTTON 22 M10X25
8 90302510801 WASHER,SPRING (8) 12
9 90371053030 WASHER,PLAIN 22
10 90190210030 BOLT 6 M10X30
11 90303520801 WASHER,PLAIN 12 8
12 90201501000 NUT 14 M10
13 90190212030 BOLT 4 M12X30
14 90302511201 WASHER,SPRING (12) 4
15 90303521201 WASHER,PLAIN 4 12
16 34691172300 PLATE 2
17 34691172400 SUPPORT 2
18 90101208020 BOLT 8 M8X20
19 90190210025 BOLT 10 M10X25
20 90302511001 WASHER,SPRING 38 10
21 90303521001 WASHER,PLAIN 30 10
22 90190208016 BOLT 16 M8X16
23 42698940600 SUPPORT 2
24 34691415710 PLATE (SHILLA/FRONT) 2
25 42698940500 COVER 2
26 42698940700 PLATE 2 T=3
27 90201200800 NUT 4 M8
28 90302040801 WASHER,SPRING 12 8
29 82420403213 TRIM 1 M HF0343
000085
--- Page 23 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
2 42775722100 BOX 2
3 42775723100 GUARD,SIDE (L) 1
4 42775724000 GUIDE 2
5 42775725500 GUARD,SIDE (R) 1
6 42775726500 GUARD,SIDE (L) 1
7 42775727100 STEP 1
12 90201501000 NUT 14 M10
13 90302511001 WASHER,SPRING 28 10
14 90190210025 BOLT 12 M10X25
17 90303521001 WASHER,PLAIN 24 10
18 90190210020 BOLT 8 M10X20
19 90190210035 BOLT 8 M10X35
000090
--- Page 24 ---
AT-100S-2 42080231200 LOWER,HINO BDG-XZU404X-TMFSD3
Pos No. Parts No Parts Name Qty Unit Technical Data Serial No (Start) Serial No (End) Remarks Pages
1 37001601660 NUT 2 M14/B=41
5 37000513890 PLATE 2 T=3.2 HF0348
000095