PDF Parts Manual Manitowoc 4100W Traditional Crane - 2 MB
This parts manual is the definitive guide for the Manitowoc 4100W Traditional Crane.
It contains all the detailed diagrams and part number information required for service, repairs, and overhauls.
Whether you are performing routine maintenance or a complete rebuild, this manual ensures you can easily identify and source the correct components.
It's an invaluable resource for maintaining the operational integrity of this powerful crane.
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--- Page 1 ---
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41508
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
12/01/08
--- Page 3 ---
ORDERING BOOM AND JIB LACINGS
B. Ordering Lacings without Lacing
Drawings EXAMPLE: Assume you have a number 22 boom and the
lacings with circled numbers in Figure 3 are damaged.
The parts order must contain the following information to Your parts order should be similar to the following
ensure that Manitowoc provides you with the correct lacings: example:
1. Crane serial number (can be found on builders plate in Crane Serial Number: 00000 (from builders plate).
operator's cab.)
Boom Identification Number: #22 Boom
2. Boom or jib identification number.
Required:
3. Quantity, lacing location, and lacing number.
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
4. Boom or jib component name (butt, insert, or top) and
part number. 1 each Right Side Lacing (5) for 30 ft Butt 48153-9
1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
NOTE To obtain the lacing location and number, view the
boom or the jib from the butt end looking forward. 1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
Identify the side on which the damaged lacing is 1 each Top Side Lacing (2) for 40 ft Top 50453-2
located: left side, top side, right side, or bottom
side. Count each lacing up to and including the
damaged lacing, starting with first lacing nearest Quantity Lacing Lacing Component
butt end of the component as shown in Figure 3. Location Identification Name and Part
Number Number
Do not count a diagonal lacing as the first lacing.
Identify diagonal lacing separately; lower end
diagonal lacing or upper end diagonal lacing. WELDING INSTRUCTIONS
ASSISTANCE Refer to folio 1316 for welding instructions.
If you are in doubt as to which lacings to order, DO NOT
GUESS. Contact your nearest Manitowoc distributor for
assistance; doing so may prevent the wrong parts from being
shipped.
A924
40 ft Top
Top Side
Top Side
2
1
Right Side Upper End
Left Diagonal
Side Lacing
Diagonal
Left Side Right Side Lacing
Diagonal
Lacing Lower End Top Side
20 ft Insert Left Side
Bottom Diagonal
6
Side Lacing 5 Right Side
4
Bottom Side 3 Bottom Side
1 2 3
2
1
30 ft Butt
5
3 4
12
FIGURE 3
Folio 823-3
--- Page 4 ---
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
"A" Frame 48481 F1 02/25/70 11/02/81 A0101
Cab 65413 K1 12/22/75 05/17/91 A0201
Cab 65413 B2 12/22/75 05/17/91 A0201
Cab Heater/Air Conditioner 190449 - 03/01/77 A0209
Cab Rear Support 180856 E1 05/14/69 12/06/89 A0103
Catwalk 65454 E1 02/19/76 05/09/78 A0801
Chain & Gear Case 48691 L1 04/14/72 10/06/81 A0401
Chain & Gear Case 48691 G2 03/25/69 02/04/91 A0401
Chart Holder 93994 A1 11/15/71 04/08/83 A0212
Chart Holder 95639 - 09/19/75 12/17/84 A0212
Counterweight & Cab Rear 49487 G1 10/21/71 12/18/90 A0301
Fuel Tank 48559 K1 12/03/68 07/14/88 A0601
Guards 49267 K1 08/14/70 01/31/77 A0501
Nameplate/Decal Location 166451 D1 03/12/91 10/11/93 A0213
Operator's Station/Pilothouse 137847 - 07/17/69 09/28/94 A0202
Operator's Station/Pilothouse 65386 O1 09/24/75 11/21/86 A0202
Operator's Station/Pilothouse 65386 C2 09/24/75 08/16/90 A0202
Platform 48583 K1 02/27/69 03/22/95 A0701
Rotating Bed Lubrication Piping 65371 D1 06/30/76 04/09/81 A0104
Rotating Bed/Hoist Frame/Transporter Platform 48443 AA1 09/25/75 06/06/84 A0102
Windshield Wiper/Defogger 180880 - 08/04/76 A0210
Windshield Wiper/Defogger 190248 E1 12/17/75 03/02/84 A0210
12/01/08
--- Page 5 ---
-A6.1-
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[ 48559-1 cont.r K IM°°EL 41oow
C.)
FUEL TANK
REF. PART QUANTITY i VENDORS
NO. NUMBER IREQUIRED DESCRIPTION OF PART PARTNO.
NOTE 5: Machines w/optional fuel tank drums, delete Ref. II
and add -- (not shown)
288770 BUSHING, Nut (2" x 112")
355004 S~A~OCK (1/2")
543404 NIPPLE, Close (I/2")
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--- Page 6 ---
-A5. i-
I40 0 - I 4100W
GENERAL GUARDS
(16" WIDE BOOM HOIST DRUMS)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
NOTE 2 : Machs. W/Bail Limit Switch on rear drum, Guard # 9 3 7 6 8
is replaced W/Guards 94346 and 94347 and upper support
#139678 is replaced W/supports #140904 and 140905.
NOTE 3: Machine W/remote mounted operator's cab, delete guard
#180692 and use guard #182661.
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PLEASE GIVE MACHINE SIN W/ORDER
--- Page 7 ---
-A2.2-
165386_i Cont. l~eVo IMODEL
3900, 3950W, 3950WT, 4100W
OPERATOR'S CAB
(SEE NOTE I)
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
137847
I MIRROR ASSEMBLY (mounted to right of operator)
28 532712 HEAD
29 137846 ARM w/capscrews, hex nuts and lockwashers
30 140554 SUPPORT
93021 WINDOW ASSEMBLY, Sliding
31 503423 LATCH w/self tap screw
35 605302 CHANNEL, Rubber (Specify 15'0" - 4.570m)
36 137805 HANDLE
37 338347 CHANNEL, Felt Line (Specify 15'0" - 4.570m)
38 137633 WINDOW, Sliding
39 605161 SPACER, Rubber (Specify 6'8" - 2.032m)
40 712900 WEATHERSTRIP (Specify 3'2" - .965m)
41 137634 WINDOW, Stationary
32 95238 GLASS, Window
6 605301 CHANNEL, Rubber (Specify 17'6-3/4" - 5.353m)
34 143136 GLASS, Window
33 605312 CHANNEL, Rubber (Spec'ify 11'5" - 3.480m)
95606 CLOSURE ASSEMBLY, Window (Std.) w/studs, springs and snap rings
42 605311 CHANNEL, Rubber (Specify 9'4" - 2.845m)
43 95604 CLOSURE, Window
44 95605 COVER
45 552508 GASKET, Neoprane (1/8" x 7/8" - Specify Length)
43A 142532 GLASS, Window (Optional)
6 605301 CHANNEL, Rubber (Specify 9'2-3/4" - 2.813m)
46 95608 PANEL (Perforated 22 gauge)
47 139976 PANEL (Perforated 22 gauge)
48 98349 PANEL (Perforated 22 gauge)
49 140001 PANEL (Perforated 22 gauge)
50 141575 PANEL (Perforated 22 gauge)
51 143157 PANEL (Perforated 22 gauge)
52 95639 HOLDERS, Charts and Manual
53 137823 PANEL (Perforated 22 gauge)
54 143161 PANEL (Perforated 22 gauge)
55 143160 PANEL (Perforated 22 gauge)
56 143162 PANEL (Perforated 22 gauge)
57 137827 PANEL (Perforated 22 gauge)
95652 MAT ASSEMBLY, Floor
58 95702 MAT, Floor
59 139954 BINDING, Mat
60 143319 BINDING, Mat
61 137208 GASKET
62 137209 GASKET
63 182517 LADDER w/capscrews, hex nuts and lockwashers (Remote mounted
operator's cab only)
66 147377 COVER w/mach, screws (w/air brakes or remote cab)
67 147378 COVER w/mach, screws (w/pulsating drum rot. indicators)
NOTE i: Ref. Nos. 14, 15, 16, 17, 18, 26, 27, 61, 62 not used
with remote mounted operator's cab.
]'EV'O I 65386-I Cont.
PLEASE GIVE MACHINE S/N W/ORDER
--- Page 9 ---
MANITOWOC ENGINEERING CO. GRO~JP A2 ]3
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--- Page 10 ---
GROUP B - Upperworks Machinery
--- Page 12 ---
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--- Page 13 ---
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--- Page 14 ---
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--- Page 15 ---
MANITOWOC ENGINEERING CO.
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--- Page 16 ---
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--- Page 17 ---
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--- Page 18 ---
MANITOWOC ENGINEERING CO.
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--- Page 19 ---
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--- Page 20 ---
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--- Page 21 ---
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