PDF Parts Manual Manitowoc 4000W Traditional Crane - 2 MB
This parts manual is specifically for the Manitowoc 4000W Traditional Crane with serial number 40345.
It is an essential resource for identifying and sourcing replacement parts for this classic, heavy-duty lattice boom crane.
The manual features exploded-view diagrams and corresponding part numbers to ensure accuracy in ordering.
Proper maintenance with the correct parts is key to the safe and continued operation of these powerful machines.
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--- Page 1 ---
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model
41569
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
MANITOWOC CRANES, INC.
2401 South 30th Street • PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 • Fax: 920-683-6278
12/12/06
--- Page 3 ---
ORDERING BOOM AND JIB LACINGS
B. Ordering Lacings without Lacing
Drawings EXAMPLE: Assume you have a number 22 boom and the
lacings with circled numbers in Figure 3 are damaged.
The parts order must contain the following information to Your parts order should be similar to the following
ensure that Manitowoc provides you with the correct lacings: example:
1. Crane serial number (can be found on builders plate in Crane Serial Number: 00000 (from builders plate).
operator's cab.)
Boom Identification Number: #22 Boom
2. Boom or jib identification number.
Required:
3. Quantity, lacing location, and lacing number.
1 each Top Side Lacing (1) for 30 ft Butt 48153-9
4. Boom or jib component name (butt, insert, or top) and
part number. 1 each Right Side Lacing (5) for 30 ft Butt 48153-9
1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3
NOTE To obtain the lacing location and number, view the
boom or the jib from the butt end looking forward. 1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3
Identify the side on which the damaged lacing is 1 each Top Side Lacing (2) for 40 ft Top 50453-2
located: left side, top side, right side, or bottom
side. Count each lacing up to and including the
damaged lacing, starting with first lacing nearest Quantity Lacing Lacing Component
butt end of the component as shown in Figure 3. Location Identification Name and Part
Number Number
Do not count a diagonal lacing as the first lacing.
Identify diagonal lacing separately; lower end
diagonal lacing or upper end diagonal lacing. WELDING INSTRUCTIONS
ASSISTANCE Refer to folio 1316 for welding instructions.
If you are in doubt as to which lacings to order, DO NOT
GUESS. Contact your nearest Manitowoc distributor for
assistance; doing so may prevent the wrong parts from being
shipped.
A924
40 ft Top
Top Side
Top Side
2
1
Right Side Upper End
Left Diagonal
Side Lacing
Diagonal
Left Side Right Side Lacing
Diagonal
Lacing Lower End Top Side
20 ft Insert Left Side
Bottom Diagonal
6
Side Lacing 5 Right Side
4
Bottom Side 3 Bottom Side
1 2 3
2
1
30 ft Butt
5
3 4
12
FIGURE 3
Folio 823-3
--- Page 4 ---
PARTS MANUAL ALPHABETICAL INDEX
GROUP A - Rotating Structure
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
"A" Frame 48481 F1 02/25/70 11/02/81 A0101
Cab 65413 B2 12/22/75 05/17/91 A0201
Cab 65413 K1 12/22/75 05/17/91 A0201
Cab 95606 - 09/24/75 08/26/85 A0201
Cab 95772 N/A 01/15/76 01/15/76 A0201
Cab Heater/Air Conditioner 190449 - 03/01/77 A0209
Cab Heater/Air Conditioner 190449 - 10/31/78 06/07/91 A0209
Cab Rear Support 180856 E1 05/14/69 12/06/89 A0103
Chain & Gear Case 48691 A1 03/25/69 A0401
Chain & Gear Case 48691 G2 03/25/69 02/04/91 A0401
Chain & Gear Case 48691 L1 04/14/72 10/06/81 A0401
Chart Holder 93994 A1 11/15/71 04/08/83 A0212
Chart Holder 95639 - 09/19/75 12/17/84 A0212
Counterweight & Cab Rear 49487 G1 10/21/71 12/18/90 A0301
Counterweight & Cab Rear 49487 G1 11/12/71 04/04/80 A0301
Counterweight Handling 48562 A1 12/04/68 05/27/86 A0302
Elevated Operator's Station 182251 - 04/08/74 06/17/85 A0205
Fuel Tank 48559 K1 12/03/68 07/14/88 A0601
Guards 49267 S1 03/10/78 07/21/92 A0501
Operator's Station/Pilothouse 137847 - 07/17/69 09/28/94 A0202
Operator's Station/Pilothouse 65386 C2 09/24/75 08/16/90 A0202
Operator's Station/Pilothouse 65386 O1 09/24/75 11/21/86 A0202
Operator's Station/Pilothouse 97381 - 09/19/78 11/20/85 A0202
Platform 48583 K1 02/27/69 03/22/95 A0701
Rotating Bed Lubrication Piping 183569 - 05/01/78 10/03/78 A0104
Rotating Bed Lubrication Piping 183569 - 05/01/78 10/05/78 A0104
Rotating Bed Lubrication Piping 65371 D1 06/30/76 04/09/81 A0104
Rotating Bed/Hoist Frame/Transporter Platform 48443 AA1 09/25/75 06/06/84 A0102
Windshield Wiper/Defogger 180880 - 08/04/76 A0210
Windshield Wiper/Defogger 190248 E1 12/17/75 03/02/84 A0210
12/12/06
--- Page 5 ---
-A6.1-
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[ 48559-1 cont.r K IM°°EL 41oow
C.)
FUEL TANK
REF. PART QUANTITY i VENDORS
NO. NUMBER IREQUIRED DESCRIPTION OF PART PARTNO.
NOTE 5: Machines w/optional fuel tank drums, delete Ref. II
and add -- (not shown)
288770 BUSHING, Nut (2" x 112")
355004 S~A~OCK (1/2")
543404 NIPPLE, Close (I/2")
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--- Page 6 ---
MANITOWOC ENGINEERING CO.
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MATERIAL LIST O N BACK
--- Page 8 ---
MANITOWOC ENGINEERING CO.
A D~tl~ ot rite M a n l ~ , ~ x Compontl , Inc. ~ Wbc~t~
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MATERIAL LIST ON BACK
--- Page 9 ---
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--- Page 13 ---
-B6 I-
48333- 1 IR~ H IMODEL 4100W, 3950W
FRONT DRUM SHAFT
(AIR CONTROL - ROLLER BEARING - INTERNAL CLUTCH - SINGLE DRUM)
REF PART QUANTITY VENDORS
NO NUMBER REOUIRED DESCRIPTION OF PART PART NO
43 16667 1 NUT, Ad3ustlng
44 700703 1 UNION, Swlvel
45 139494 2 PLUG, Drum w/capscrew (Use w/out lagglng)
DRUM ROPE CLAMP (DRAGLINE)
46 140386 CLAMP, Rope
47 140376 BOLT, "U" w/lockwasher and hex nut
LAGGING LIST (NOT SHOWN)
48816 LAGGING (27" dza - grooved 1-I/8")
48817 LAGGING (24" dla - grooved i-1/4")
48935 LAGGING (27-5/8" dla. - plaln)
48839 LAGGING (27" dla - grooved 1-i/4")
181753 LAGGING (24" dla - plaln)
NOTE 1 Drum gear 182159 replaces drum gear 32623 per
deslgn change of Aug 2, 1979. Optzonal drum gear
164204 added per deslgn change of Sept 14, 1984
Gear 182159 or 164204 must be used w/drum drlve
plnlon 97779. Gear 32623 must be used w/drum drlve
plnlon 92123.
0-157
PLEASE GIVE MACHINE S/N W/ORDER
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48333 - 1
--- Page 14 ---
MANiTOWOC ENGINEERING CO. B2.s
D;vision ot The Mon#owoc Componl,, I n c . Mar~towoc, W'ricons/n 54220
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--- Page 15 ---
iB2.2-
50919-i Cont. AB 3950W - 4100W - 36' Platform Ringer