PDF Parts Manual Manitowoc 3900T Crane - 1 MB

This document is the official parts manual for the Manitowoc 3900T traditional crane.

It provides a complete breakdown of the machine with exploded-view diagrams and corresponding part numbers.

For owners and service technicians, this manual is essential for accurate part identification during repairs or restoration projects.

Ensure the longevity and reliability of your classic crane with this guide.

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--- Page 1 ---
Manitowoc
                TRADITIONAL CRANE
                  PARTS MANUAL
            This manual has been prepared for and is considered part of

                                                3900T
                                                 Model

                                                39960
                                             Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
          transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
          horn)

GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
          swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
          upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
          lubrication pump and piping, blowers)

GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
          auxiliary light plant and lighting, TV monitoring, compressor and air tank)

GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
          power plant, take off converters and piping, controls, VICON power lowering,
          torque limiter, hydraulic pumps and piping, fuel piping, battery box)

GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
          steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
          lowerworks hydraulic piping, RINGER components, barge mounting and
          machinery, spud drums)

GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
          gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
          block, weight ball, upper and lower boom point, wind speed indicator, crowd and
          retract dipper sticks, dippers, )

O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
          referenced in sections A through F)

              This manual is arranged in sections as listed above. Sections A through F are arranged by
              group numerical order with an index after each section tab. An alphabetical index for groups
              A Through F combined is located after the O-number Section. The O-number section is
              arranged in numerical order by O-number. Following this cover page are the Basic
              Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
              and Dealer Listing.


01/13/11

--- Page 3 ---
M A N I T O W O C             E N G I N E E R I N G                        CO.

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--- Page 5 ---
MANITOWOC                        ENGINEERING    CO.
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--- Page 6 ---
MANITOWOC                    ENGINEERING             CO.
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--- Page 7 ---
MANITOWOC                                ENGINEERING   CO.
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--- Page 8 ---
MANITOWOC                       ENGINEERING                                         CO.
      A Division of The A4a~i/ow~ Company, I~,,


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--- Page 9 ---
MANITOWOC                     ENGINEERING            CO
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--- Page 12 ---
MANITOWOC                       ENGINEERING   CO.
A Division of The Manitowoc Company, Inc.       Manitowoc, Wisconsin


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--- Page 13 ---
MANITOWOC                       ENGINEERING      CO.
     A Division ol Th8 Mo~itowa¢ Compony, Inc.         Monito~oc, WiKo~Jin


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--- Page 14 ---
MANITOWOC                      ENGINEERING   CO.
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--- Page 15 ---
PARTS MANUAL ALPHABETICAL INDEX
Group D - Power Components


DESCRIPTION                          PUBLICATION   REV   START DATE   END DATE   GROUP
Converter Control                    32600         F1    02/23/62     07/19/77   D0601
Converter Control                    43091         G1    05/26/63     08/21/81   D0601
Converter Piping                     48090         E1    05/22/67     09/18/80   D0701
Converter Piping                     48090         F2    05/22/67     04/18/80   D0701
Converter Piping                     48090         B3    05/22/67     09/18/80   D0701
Converter Piping                     48090         E4    05/22/67     09/18/80   D0701
Converter Piping                     48090         B5    05/22/67     12/20/71   D0701
Engine & Clutch Control              32498         B1    04/04/63     01/22/65   D0501
Exhaust Stack                        23643         B1    12/20/47     04/08/65   D0102
Instrument Panel/Engine              90067         C1    05/27/63     12/27/68   D0301
Instrument Panel/Engine              91292         A1    03/31/66     04/01/74   D0301
Power Plant                          48048         B1    05/06/67     05/17/68   D0101
Power Plant                          48048         B2    05/06/67     04/26/72   D0101
Power Plant                          48048         A3    05/06/67     04/26/72   D0101
Power Take Off - Transmission Case   48067         C1    04/24/67     04/15/91   D0401
Power Take Off - Transmission Case   48067         B2    04/24/67                D0401


01/13/11

--- Page 16 ---
I 43091-1 Cont. IREV"G IMODEL
                                                -D6. I-

                                            VICON 3900T


                              FRONT CONVERTER MANUAL CONTROL

 REF.     PART    QUANTITY                                                                 VENDORS
 NO.     NUMBER   REQUIRED                    D E S C R I P T I O N O F PART               PART NO.

 30     96323            LEVER, Hand (Electric Control Power Load Lowering)
 30A    93778            LEVER, Hand (Electric Control Power Load Lowering)(Superseded
                           by #96323)
 30A    24899            LEVER, Hand (w/Boom Hoist Control)

                         NOTE I:    As shown above for levers #96319, 96322 and 96323.
                                    For levers #93735, 90195, 93777, 93739, 93778 and 24899
                                    delete parts #140334, 143985, 138597 and use the
                                    following:  (See boxed items)

  4     140197           PIN w/cotter pin
 21A    140884           PIN w/cotter pin
 22A    18937            BAR, Roller
 23     10222            WASHER
 27A    229              SPRING


                         Use one of the following as checked -
                         96322, 93777, 93739, 96323, 93778, 24899

                                                                               REV.
                                                                                  G   43091-1
                                   o~=ASE GIVE MACHINE S/N W/ORDER

--- Page 18 ---
MANITOWOC                       ENGINEERING   CO.

      A Division ol The Monito~o( Company. In(.       Manitowoc, W~s¢onsin


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--- Page 19 ---
MANITOWOC                          ENGINEERING              CO.
A O,~ision ol The M a n i ~ o c Company, Inc.                  Manito~o~, Wi.~onstn


     Machines w/out Forced Oil                                 Filters with ~ " NPT Ports
     Lubrication to Converters


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--- Page 20 ---
PARTS MANUAL ALPHABETICAL INDEX
Group E - Lower Structure & Control


DESCRIPTION                           PUBLICATION   REV   START DATE   END DATE   GROUP
Carrier                               50323         K1    06/06/63     02/15/79   E2701
Hydraulic Outriggers                  50478         B0    05/13/66     05/06/85   E2801
Hydraulic Outriggers                  50478         C1    05/13/66     09/15/80   E2801
Hydraulic Outriggers                  50478         E2    05/13/66     06/18/73   E2801
Hydraulic Outriggers                  50478         -     05/13/66     10/16/08   E2801


01/13/11

--- Page 21 ---
MANITOWOC   ENGINEERING   CO


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--- Page 22 ---
MANITOWOC                     ENGINEERING             CO.
• Oivls/an of lhe A4~itowm Com~ny, Inc.                M o n i ~ ' o c . Wtscomin


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--- Page 23 ---
MANITOWOC                         ENGINEERING   CO.
A Division o~ t h e Mon;towa¢ Com~n)*,   In(.    I~l~nJtowoc, WiKOnlin


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