PDF Parts Manual Manitowoc 3600 Traditional Crane - 2 MB
This parts manual is for the classic Manitowoc 3600 traditional lattice boom crawler crane.
It provides the necessary diagrams and part numbers to identify and order components for this heavy-duty machine.
This is an essential resource for owners and mechanics dedicated to maintaining or restoring these legendary cranes.
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--- Page 1 ---
Manitowoc
TRADITIONAL CRANE
PARTS MANUAL
This manual has been prepared for and is considered part of
3600
Model
36063
Serial Number
GROUP A = Rotating Structure (Includes rotating bed, operator’s cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.
12/07/18
--- Page 3 ---
LATTICE SECTION INSPECTION AND LACING REPLACEMENT
Corrosion and Abrasion
Lacing Broken Away
Refer to Figure 3. from Top Chord
P324
Corrosion and abrasion must not be deeper than 10 percent
of the wall thickness, the angle thickness, or the plate
thickness.
Kinks
Refer to Figure 4.
Kinked lacings must be replaced; do not bend kinked lacings
back into alignment.
If any chord or platework is kinked, contact Manitowoc Crane
Care for approved repair instructions. Do not bend kinked
chords or platework back into alignment.
P323
BROKEN LACING
FIGURE 5
Kink
KINKED LACING
FIGURE 4
Cracks and Breaks
Refer to Figure 5.
Cracked and broken lacings must be replaced; do not
attempt to repair cracked or broken lacings.
If any chord or platework is cracked or broken, contact
Manitowoc Crane Care for approved repair instructions. Do
not attempt to repair cracked or broken chords or platework.
Manitowoc F1316-5
Published 10-21-15
--- Page 4 ---
LATTICE SECTION INSPECTION AND LACING REPLACEMENT
Weld Pass
Detail
Lacing
1/4 in (6 mm) Horizontal 2F
Chord Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
1/4 in (6 mm) Vertical 5F
Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
1/4 in (6 mm) Overhead 4F
Use 3/32 in (2,5 mm) E9018M-H4 Stick Electrode
FIGURE 16
Manitowoc F1316-15
Published 10-21-15
--- Page 5 ---
i
adjustments instructions
M A N I T O w O c +
ENGINEFRING CO.
•"~ Dil'i.'~i.~+ ,,/ "l'l,e ~ h ~ l i t , , u , , ~ { . 4 , m l . a n ) . . I~c. ~hznit<J.'<j¢. ll'isc<Jn..;in
WEIGHTS MODEL 3600
Description Approx. Weight
L I F T CRANE - With 18' 4'+ crawlers - 3 8 " treads, 2 Pc. counterweight, 140'
No. 4 boom, Gantry and back hitch, Block, Ind. boom hoist . . . . . . . . . . . . . . . . . . . . . . 171,000 Lbs.
S T A N D A R D SHOVEL - W i t h 16' 4 " crawlers - 3 8 " treads, 1 Pc. counterweight,
Gantry and back hitch, 27' shovel boom w/cables, 20' Dipper sticks, 3 Cu. yd.
dipper w/bail and sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166,166 Lbs.
HIGH L I F T SHOVEL - With 16' 4 " crawlers - 3 8 " treads, 1 Pc. " h i g h l i f t "
counterweight, Gantry and back hitch, 45' Shovel boom w/cables, 3 4 " Dipper
sticks, 2 Cu. yd. dipper wPoail and sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 195,000 Lbs.
ROTATING BED AND UPPER WORKS w/any engine std. equipment but less counterweight . . . 51,055 Lbs.
C A R B O D Y - w/roller path, ring gear and kingpin (less crawlers) . . . . . . . . . . . . . . . . . . . . 22,000 Lbs.
16' 4 " CRAWLERS - w / 3 8 " treads (double weight for two) . . . . . . . . . . . . . . . . . . . . . . . . 15,636 Lbs.
18' 4 " CRAWLERS - w / 3 8 " treads (double weight for two) . . . . . . . . . . . . . . . . . . . . . . . . 17,602 Lbs.
S E L F REMOVING COUNTERWEIGHT (1 Pc. for Std. shovel) . . . . . . . . . . . . . . . . . . . . . . . . 28,030 Lbs.
S E L F REMOVING COUNTERWEIGHT - 2 Pc. for crane, drag, clam or special shovel . . . . . . . 41,480 Lbs.
S E L F REMOVING COUNTERWEIGHT - 1 Pc. for H i - L i f t shovel . . . . . . . . . . . . . . . . . . . . . 49,060Lbs.
BOOM NO. 4 (65 TON)
Boom Base - 65 Ton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,540 Lbs.
Boom Top - 65 Ton (equipped) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,345 Lbs.
10' Insert - parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,110 Lbs.
15' Insert - parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,430 Lbs.
20' Insert - parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,890 Lbs.
25' Insert - cambered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,200 Lbs.
30' Insert - cambered . . . . . . . . . ~ .......................... .......... 2,870 Lbs.
40' Insert - cambered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,420 Lbs.
45' Insert - cambered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,100 Lbs.
50' Insert - cambered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,750 Lbs.
10' Insert - tapered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,150 Lbs.
25' Insert - tapered - deep parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,490 Lbs.
10' Insert - deep parallel . . . . . . . . . . . . ............................... 1,190 Lbs.
15' Insert - deep parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,750 Lbs.
20' Insert - deep parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,110 Lbs.
G A N T R Y AND BACKHITCH STRAPS . . . . . . . . . . . . . . . . . . . . . " .................... 1,380 Lbs.
T A G L I N E - Model 1248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670 Lbs.
JIB - 15' w/Strut, less cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,250 Lbs.
J I B - 20' w/Strut, less cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.,450 Lbs.
JIB - 30' w/Strut, less cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,750 Lbs.
JIB - 50' Sectional w/Strut, less c a b l e , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,500 Lbs.
10' INSERT for Sectional Jib . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 Lbs.
B L O C K ASSEMBLY w/sheaves and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,200 Lbs.
IND. BOOM HOIST instead'of standard boom hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,414 Lbs.
IND. SWING AND SWING LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,910 Lbs.
27' SHOVEL BOOM w/cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13,460 Lbs.
20' DIPPER STICKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,933Lhs.
45' SHOVEL BOOM w/cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20,430 Lbs.
3# D I P P E R STICKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,892 Lbs.
3 CU. YD. DIPPER w / B a i l and sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,286 Lbs.
2~ CU. YD. DIPPER w / B a i l and sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9,265 Lbs.
2 CU. YD. DIPPER w / B a i l and sheave . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8,088 Lbs.
D R A G L I N E F A I R L E A D w/guide railers, strut and dirt pan . . . . . . . . . . . . . . . . . . . . . . . . . . 1,527 Lbs.
D R A G L I H E F A I R L E A D w/cheek plates, strut and dirt pan . . . . . . . . . . . . . . . . . . . . . . . . . . 1,350 Lbs.
MU-E-442 0-78 Jan. 1961
--- Page 6 ---
--f~L. ±--
I 31719_i Cont IREVj IM°°EL 3000-3900 Incl.
CAB
REF. PART QUANTITY VENDORS
NO. NUMBER REQUIRED DESCRIPTION OF PART PART NO.
39 17864 2 RAIL, Hand W/hex nuts
41 31631 i DOOR, Right Cab (See Sheet 2)
42 17836 i GLASS, Window
29 605101 i CHANNEL, Rubber (Specify 9'5" - 2.970 m)
41766-6 i SIDE, Right (Complete) W/rivets, mach. screws, stove bolts, hex
nuts and lockwashers
7 632653 SHEET, Front Upper
38 632652 i SHEET, Front
40 587072 i RAIL, Door
45 207247 i STOP, Door
46 41766-2 i SHEET, Rear
47 632656 i GUIDE, Door
C
0 49 632651 i SHEET, center
50 31590 I CABINET, Tool W/padlock
51 632654 I SHEET, Upper Rear
53 632655 i SHEET, Lower Rear
C
48 16031 i AWNING, Door W/stove bolts, hex nuts and lockwashers
52 30152 i SHUTTER, Radiator W/capscrews, hex nuts, lockwashers, mach.
screws and cut washers
484352 I HOOK
334034 i CHAIN, Jack (Specify Length)
31707-6 i PANEL, Right Inside (Complete) W/math. screws, capscrews, stove
bolts, hex nuts and lockwashers
C~ 59 31707-2 SHEET, Rear
Lu 58 DOOR W/hinges
I--- 60 632822 SHEET, Upper
oO 63 632823 SHEET, Upper Front
< 64 632824 SHEET, Center Front W/door button
65 207328 SUPPORT, Angle
66 632825 SHEET, Lower Front
32390-6 PANEL, Right Inside (Complete) W/mach. screws, capscrews, stove
bolts, hex nuts and lockwashers (Mach. W/welded rotating bed)
59 32390-2 SHEET, Rear
58 DOOR W/hinges
60 632822 SHEET, Upper
63 632823 SHEET, Upper Front
64 632738 SHEET, Center Front
65 208183 ANGLE (Discontinued 9-1-61)
66 632739 SHEET, Lower Front
61 17833 GLASS, Window
62 605101 CHANNEL, Rubber (Specify 8'5½" - 2.758 m)
31708-6 PANEL, Left Inside (Complete) W/mach. screws, capscrews, hex
,-i
nuts and lockwashers
I 22 207329 SUPPORT, Angle
e
67 632826 SHEET, Lower Front
68 31708-2 SHEET, Upper Front
4..I
C 69 632657 SHEET, Bar
0
O~
J 31719-1 Cont.
PLEASE GIVE MACHINE SIN W/ORDER
--- Page 7 ---
MANITOWOC ENGINEERING CO.
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M A T E R I A L LIST O N B A C K
--- Page 8 ---
MANITOWOC ENGINEERING CO.
A Division of The Manitowoc Company. Inc. Monltowc<, Wisconsin
~ 62
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MATERIAL LIST O N BACK
--- Page 9 ---
MANITOWOC ENGINEERING CO.
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--- Page 10 ---
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MANITOWOC ENGINEERING CO.
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•MATERIAL UST O N BACK
--- Page 11 ---
MANITOWOC ENGINEERING CO.
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MATERIALUST ON BACK
--- Page 12 ---
MANITOWOC ENGINEERING CO.
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--- Page 13 ---
MANITOWOC ENGINEERING CO.
A Divilion ot The Jvtanifl~woc Company, Inc. .Monltowo<, Wi~conzin
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--- Page 15 ---
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--- Page 16 ---
MANITOWOC ENGINEERING CO.
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--- Page 17 ---
PARTS MANUAL ALPHABETICAL INDEX
Group D - Power Components
DESCRIPTION PUBLICATION REV START DATE END DATE GROUP
Converter Control 32600 F1 02/23/62 07/19/77 D0601
Converter Piping 43051 E1 04/10/63 06/09/69 D0701
Converter Piping 43051 D2 09/22/59 06/09/69 D0701
Converter Piping 43051 A3 04/10/63 02/21/64 D0701
Converter Piping 43051 A4 04/10/63 10/05/64 D0701
Converter Piping 43051 E5 04/10/63 06/09/69 D0701
Converter Piping 43051 A7 03/01/64 D0701
Engine & Clutch Control 30268 - 01/30/58 04/13/64 D0501
Engine & Clutch Control 30268 C1 01/30/58 04/13/64 D0501
Instrument Panel/Engine 90067 C1 05/27/63 12/27/68 D0301
Power Plant 43234 H1 02/10/64 12/12/66 D0101
Power Take Off - Transmission Case 42749 P1 07/14/62 04/25/94 D0401
12/07/18
--- Page 19 ---
GROUP D4.1
MODEL
3000W-3600-3900-3900W-3950W-3950D-4000W-4100W
TRANSMISSION CASE
(VICONMACHINE)
ITEM ! PARTff QTY. DESCRIPTION OF PART
Note 3 For machines with electric drive, delete Ref. #26-27 above and add:
26 352022 1 SPIDER. Drive
27 352021 1 RING, Drive
352715 26 BLOCK. Rubber (not shown)
Note 4 Clean splines of shafts and sprockets thoroughly with Loctite Safety
Solvent (MEC 622296). Apply Loctite Retaining Compound #620
(MEC 622285) to engine shaft and converter input shafts. Allow to
cure 24 hours.
PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER 42749 I 3of3/ P-1
--- Page 20 ---
i
MANITOWOC ENGINEERING CO. 07.1
Oi,is;on Ot ~ l Mo~#owo< C.ompony, Inc. Mon#owo¢, W;~on~n ..~4~0
MACHINES W/OUT FORCED OIL FILTERS WITH
57
, e , ~ l , ~ 59
LUBRICATION TO CONVERTERS 3/4" NPT PORTS ~J[58
CHA,N CASE ~ 4S ~ 24~ ~ ~ ) j ~ ..
/::'I ~'~4-" 23-J[', ~ j ; T . ~ v ~ Ir'.
• J-'" 43 41 ~ / / 45 6
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CASE /
/
/ / / / OPERATORS
COMPARTMENT
/ / / I