PDF Parts Manual Hyster J45-70XN (A276) Forklift - 1 MB
The complete parts manual for the Hyster J45-70XN (A276 series) electric forklift is now available.
This guide provides illustrated breakdowns of all machine components, complete with part numbers.
Accurate part identification is key to quick and effective repairs, minimizing your forklift's downtime.
This is an essential tool for your maintenance department.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
J45-70XN
(A276)
1689119 ©2014 HYSTER COMPANY
06/2014
--- Page 3 ---
UNIT CODE A276
06/2014 NORTH AMERICA
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
R
REAR DRIVE HANDLE ................................................................................................................................... 10-16
REAR DRIVE HANDLE KITS .......................................................................................................................... 11-13
S
SEATS
FULL SUSPENSION - SHEET 1 OF 2 ........................................................................................................ 1-90
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-94
SERVICE BRAKE ACTUATOR ....................................................................................................................... 3-32
SIDE PANELS
→ 10/2013 .................................................................................................................................................. 1-14
10/2013 → .................................................................................................................................................. 1-16
SPUR GEAR SET ........................................................................................................................................... 3-10
STEER PUMP ASSEMBLY ............................................................................................................................. 4-16
STEER TIRE AND WHEEL ............................................................................................................................. 4-7
STEERING ACCUMULATOR ......................................................................................................................... 4-6
STEERING AXLE ............................................................................................................................................ 4-2
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-10
FIXED (10/2013 →) .................................................................................................................................... 4-12
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-14
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-15
STEERING CYLINDER ................................................................................................................................... 4-4
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-8
TELESCOPIC .............................................................................................................................................. 4-9
T
TILT CYLINDER AND MAST INSTALLATION
→ 10/2013 .................................................................................................................................................. 6-48
10/2013 → .................................................................................................................................................. 6-50
TILT CYLINDERS
J45-50XN .................................................................................................................................................... 6-52
J60-70XN .................................................................................................................................................... 6-54
TILT SENSOR GROUP ................................................................................................................................... 2-54
TRACTION MOTOR
80 VOLT (→ 10/2013) ................................................................................................................................ 3-12
80 VOLT (10/2013 →) ................................................................................................................................ 3-14
TRACTION MOTOR HOUSING
LEFT HAND (→ 10/2013) .......................................................................................................................... 3-16
LEFT HAND (10/2013 →) .......................................................................................................................... 3-18
RIGHT HAND (→ 10/2013) ........................................................................................................................ 3-20
RIGHT HAND (10/2013 →) ........................................................................................................................ 3-22
TRANSAXLE AND ATTACHING PARTS
→ 10/2013 .................................................................................................................................................. 3-2
10/2013 → .................................................................................................................................................. 3-4
TRANSAXLE ASSEMBLY
→ 10/2013 .................................................................................................................................................. 3-6
10/2013 → .................................................................................................................................................. 3-7
©2014 HYSTER COMPANY See Service Manual vii
for service procedures.
--- Page 4 ---
UNIT CODE A276
06/2014 NORTH AMERICA
1 FRAME
--- Page 5 ---
UNIT CODE A276
06/2014 NORTH AMERICA
HOOD
WITH RAPID CHARGE OPTION (10/2013 →)
ITEM PART NO. DESCRIPTION QTY
1 4046451 Hood (With Rapid Charge) ................................................................................. 1
2 2027694 Clip ...................................................................................................................... 1
3 222021 Rivet .................................................................................................................... 2
4 1599415 Plug (Yellow) ....................................................................................................... 1
5 1494888 Plug ..................................................................................................................... 2
6 4047975 Trim ..................................................................................................................... 1
6 326004 Edge Protector ............................................................................................... AR
7 1527880 Capscrew ............................................................................................................ 5
8 153667 Clamp ................................................................................................................. 1
9 1531557 Insert ................................................................................................................... 7
10 4011591 Crossmember ..................................................................................................... 1
11 1528889 Capscrew ............................................................................................................ 4
12 1370949
1528888 Nut (Shoulder) .................................................................................................... 4
13 1585581 Bumper (Hood) ................................................................................................... 2
14 329069 Nut ...................................................................................................................... 4
15 1683193 Bolt (Shoulder) .................................................................................................... 2
16 320165 Washer ............................................................................................................... 4
17 302402 Locknut ............................................................................................................... 2
18 4020999 Ball Stud ............................................................................................................. 4
19 1677115 Clip (Locking) ...................................................................................................... 4
20 4010362 Gas Spring (With Non-Suspension Seats) ......................................................... 2
20 4000206 Gas Spring (With Full Suspension Seat) ............................................................ 2
21 4047911 Plate (Connector) ................................................................................................ 1
22 296228 Capscrew ............................................................................................................ 2
23 4047943 Plate .................................................................................................................... 1
24 320158 Washer ............................................................................................................... 2
25 302400 Nut ...................................................................................................................... 2
26 89220 Clamp ................................................................................................................. 3
27 110322 Clamp ................................................................................................................. 1
28 4626274 Trim ..................................................................................................................... 1
29 4000692 Bracket ................................................................................................................ 1
30 1701416 Padlock ............................................................................................................... 1
31 1531479 Capscrew ............................................................................................................ 4
32 1709984 Hood Latch ......................................................................................................... 1
33 1661162 Handle (Hood) .................................................................................................... 1
34 4626276 Trim ..................................................................................................................... 1
©2014 HYSTER COMPANY See Service Manual 1-9
for service procedures.
--- Page 6 ---
UNIT CODE A276
06/2014 NORTH AMERICA
COUNTERWEIGHT
ITEM PART NO. DESCRIPTION QTY
1 4001244 Tow Pin (Standard) ............................................................................................. 1
1 4001245 Tow Pin (Side Rem) ............................................................................................ 1
1 4001242 Tow Pin (Standard) ........................................................................................ 1
1 4001243 Tow Pin (Side Rem) ....................................................................................... 1
2 1651284 Handle ........................................................................................................ 1
3 302467 Spring Pin ................................................................................................... 2
4 b 1670184 Counterweight (J45-50XN) ................................................................................. 1
4 a 1670185 Counterweight (J50XN-J60XN) .......................................................................... 1
4 1670186 Counterweight (J70XN) ...................................................................................... 1
5 296434 Washer ............................................................................................................... 7
6 1308451 Capscew ............................................................................................................. 3
7 292660 Nut ...................................................................................................................... 2
8 4002516 Bracket ................................................................................................................ 1
9 225065 Capscrew ............................................................................................................ 2
FOOTNOTES:
a Long Wheel Base b Short Wheel Base
©2014 HYSTER COMPANY See Service Manual 1-19
for service procedures.
--- Page 7 ---
UNIT CODE A276
06/2014 NORTH AMERICA
BATTERY REMOVAL
ITEM PART NO. DESCRIPTION QTY
1 4001574 Gate (Low Wheel-base) ...................................................................................... 1
1 4001573 Gate (Standard Wheel-base) .............................................................................. 1
2 1677335
4046964 Roller .................................................................................................................. 14
3 1706062 Isolator ................................................................................................................ 2
4 1307884
1514429 Nut ...................................................................................................................... 4
5 1382472
1502543 Nut (Flange) ........................................................................................................ 4
6 4001697 Bracket ................................................................................................................ 2
7 1527880 Capscrew ............................................................................................................ 4
8 a 4002420 Plate Wldmt ........................................................................................................ 1
8 b 4018595 Handle ................................................................................................................ 1
8 b 4018596 Plate Wldmt .................................................................................................... 1
8 b 1694657 Bushing .......................................................................................................... 1
9 4014497 Plate .................................................................................................................... 1
10 1527877 Capscrew ............................................................................................................ 2
11 1540805 Cap ..................................................................................................................... 1
12 4002321 Pin ....................................................................................................................... 1
13 4002322 Lever ................................................................................................................... 1
14 136687 Nut ...................................................................................................................... 1
15 1677361 Spring ................................................................................................................. 1
16 292568 Capscrew ............................................................................................................ 1
17 316828 Nut ...................................................................................................................... 4
18 1500912 Clip ...................................................................................................................... 1
19 2100710 Fastener .............................................................................................................. 1
20 302010 Screw (M3 x .05 x 12) ......................................................................................... 4
21 1585765 Nut ...................................................................................................................... 1
22 1565545 Magnet ................................................................................................................ 1
23 1337798 Grommet ............................................................................................................. 1
24 1627835 Switch Assembly ................................................................................................. 1
FOOTNOTES:
a → S/N A276B01515H (Raised Hood) b S/N A276B01516H → (Riased Hood) (Raised
Hood)
©2014 HYSTER COMPANY See Service Manual 1-29
for service procedures.
--- Page 8 ---
UNIT CODE A276
06/2014 NORTH AMERICA
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 b 4012339 Overhead Guard (86.3 in.) .................................................................................. 1
1 c 4064238 Overhead Guard (86.3 in.) .................................................................................. 1
1 b 4012340 Overhead Guard (90.4 in.) .................................................................................. 1
1 c 4064239 Overhead Guard (90.4 in.) .................................................................................. 1
2 b 1574301 Plug ..................................................................................................................... 37
2 c 1574301 Plug ..................................................................................................................... 33
3 b 2070996 Grommet ............................................................................................................. 3
3 c 2070996 Grommet ............................................................................................................. 4
4 b 1527881 Capscrew ............................................................................................................ 2
4 c 1586627 Capscrew ............................................................................................................ 2
5 1676884 Handle ................................................................................................................ 1
6 1530243 Insert ................................................................................................................... 2
7 1566420 Nut (Foldover) ..................................................................................................... 2
8 2106007 Cover (Display) ................................................................................................... 1
9 1527877 Capscrew ............................................................................................................ 2
10 b 1527888 Capscrew ............................................................................................................ 4
10 c 4035130 Capscrew ............................................................................................................ 4
11 1398009 Plug ..................................................................................................................... 2
12 1363916 Plug ..................................................................................................................... 4
13 1597479 Capscrew ............................................................................................................ 4
14 4010784 Shim (0.5 mm) .................................................................................................... AR
14 4010785 Shim (1.0 mm) .................................................................................................... AR
15 1476421 Washer ............................................................................................................... 2
16 320166 Washer ............................................................................................................... 4
a 1702413 Plug (Yellow) (0.91 in) ........................................................................................ 2
a 2109933 Plug ..................................................................................................................... 2
FOOTNOTES:
a Not Illustrated c 10/2013 →
b → 10/2013
©2014 HYSTER COMPANY See Service Manual 1-39
for service procedures.
--- Page 9 ---
UNIT CODE A276
06/2014 NORTH AMERICA
CAB
FRONT PANEL ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1661809 Kit-Front Screen .................................................................................................. 1
1 4010863 Front Window ................................................................................................. 1
2 1491115 Seal ................................................................................................................ AR
3 1468314 Screw ............................................................................................................. 5
4 1468315 Washer ........................................................................................................... 6
5 1468316 Washer ........................................................................................................... 6
6 1468317 Washer ........................................................................................................... 6
7 1598211 Washer ........................................................................................................... 6
8 1598210 Bracket ........................................................................................................... 5
9 296419 Washer ........................................................................................................... 5
10 1468313 Nut .................................................................................................................. 6
11 1476584 Cover (Capscrew Head) ................................................................................. 6
12 1703749 Screw ............................................................................................................. 1
13 1703748 Washer ........................................................................................................... 1
14 1504941 Washer ........................................................................................................... 1
©2014 HYSTER COMPANY See Service Manual 1-49
for service procedures.
--- Page 10 ---
UNIT CODE A276
06/2014 NORTH AMERICA
CAB
LEFT HAND DOOR ASSEMBLY – WITH HORIZONTAL BATTERY REMOVAL
ITEM PART NO. DESCRIPTION QTY
1676903 Door (LH) ............................................................................................................ 1
1 1515337 Seal ................................................................................................................ AR
2 1468311 Screw ............................................................................................................. 1
3 1558303 Washer ........................................................................................................... 1
4 1558302 Plate (Door Handle) ........................................................................................ 1
5 1695067 Rod ................................................................................................................. 1
6 1695063 Tube (Door Handle) ........................................................................................ 1
7 1695066 Screw ............................................................................................................. 1
8 1695065 Washer ........................................................................................................... 1
9 1695064 Door Handle ................................................................................................... 1
10 1598389 Fastener ......................................................................................................... 7
11 1695068 Cover (Door) ................................................................................................... 1
12 1695057 Window (LH Door) (FFigure 1-29)................................................................. 1
13 1558294 Seal ................................................................................................................ AR
14 1695058 Window (LH Door Bottom) ............................................................................. 1
15 1695059 Grip ................................................................................................................. 1
16 4004139 Seal ................................................................................................................ 1
17 4004138 DOOR (LH) ..................................................................................................... 1
18 1558446 Latch ............................................................................................................... 1
19 1695062 Screw ............................................................................................................. 2
20 1708221 Screw ............................................................................................................. 1
21 320156 Washer ........................................................................................................... 3
22 1506668 Screw ............................................................................................................. 3
23 1695061 Plate (Locking) ............................................................................................... 1
24 1558305 Lock ................................................................................................................ 1
25 4004140 Lockplate ........................................................................................................ 1
26 1393539 Seal ................................................................................................................ AR
a 1593629 Key (For Cab Door Grip) ..................................................................................... 1
FOOTNOTES:
a Not Illustrated
©2014 HYSTER COMPANY See Service Manual 1-59
for service procedures.
--- Page 11 ---
UNIT CODE A276
06/2014 NORTH AMERICA
CAB
TOP PANEL AND ROOF LINER (→ 3/2009)
ITEM PART NO. DESCRIPTION QTY
1 1661828 Roof Panel (FFigure 1-35)................................................................................. 1
2 1699334 Cap ..................................................................................................................... 15
3 287816 Capscrew ............................................................................................................ 11
4 320156 Washer ............................................................................................................... 15
5 1307884
1514429 Nut ...................................................................................................................... 4