PDF Parts Manual Hyster HR45 (B227) Reach Stacker - 942 KB
This parts manual covers the Hyster HR45 series (B227) of reach stackers, including various models like the HR45-27 and HR45-40LS.
It provides detailed exploded-view diagrams and corresponding part numbers for every component of the machine.
Use this manual to accurately identify and order the correct parts, minimizing downtime and ensuring proper repairs on your equipment.
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--- Page 1 ---
HR45-25, -27, -31, -36L, -40LS, -40S,
-45LSX
(B227)
1553462 ©2010 HYSTER COMPANY
10/2010
--- Page 3 ---
UNIT CODE B227
10/2010 WORLD WIDE
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
HYDRAULIC MOTOR SUPPORT
SLIDING CAB - L/LS/LSX ........................................................................................................................... 1-26
HYDRAULIC PENDULAR CYLINDER
WITH POWER PILE SLOPE ....................................................................................................................... 13-39
HYDRAULIC RADIATOR ................................................................................................................................ 9-8
HYDRAULIC STOP KIT
B665 - OPTIONAL ....................................................................................................................................... 13-4
HYDRAULIC SUPPLY CIRCUIT
HR45-40LS .................................................................................................................................................. 15-12
HR45-40S .................................................................................................................................................... 15-13
HYDRAULIC SYSTEM
PILE SLOPE ................................................................................................................................................ 14-51
TELESCOPING ........................................................................................................................................... 14-48
WITH POWER PILE SLOPE ....................................................................................................................... 13-32
WITHOUT POWER PILE SLOPE ............................................................................................................... 13-30
HYDRAULIC TUBING
BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ................................................................................... 10-20
LSX .............................................................................................................................................................. 11-6
HYDRAULIC TUBING TELESCOPING
BOOM 9 FT. 6 IN. - HR45-25, HR45-31, HR45-40S ................................................................................... 10-8
HYDRAULIC VALVE
HR45-25, HR45-31, HR45-40S ................................................................................................................... 10-26
I
INSTRUMENT PANEL
L/LS/LSX - PRESSURIZED ........................................................................................................................ 2-26
WIDE CAB - STANDARD AND R/RS ......................................................................................................... 2-22
INTERIOR COWLING
SLIDING CAB - WIDE ................................................................................................................................. 4-26
WIDE FIXED CAB ....................................................................................................................................... 4-22
J
JUNCTION BLOCK
BOOM AND ATTACHMENT ....................................................................................................................... 9-68
JOYSTICK ................................................................................................................................................... 9-66
L
LABELS ........................................................................................................................................................... 1-14
LEAK OIL CIRCUIT
HR45-25, HR45-31, HR45-40S ................................................................................................................... 9-34
L/LS/LSX ..................................................................................................................................................... 9-36
LIGHTS
HR45-25, HR45-31, HR45-40S ................................................................................................................... 10-28
L/LS/LSX (→ S/N B227O01510) ................................................................................................................ 4-12
L/LS/LSX (S/N B227O01511 →) ................................................................................................................ 4-16
LIGHTS AND HAND RAIL
STANDARD AND R/RS .............................................................................................................................. 4-10
LIMIT SWITCH
27 DEGREES .............................................................................................................................................. 1-16
L/LS/LSX ..................................................................................................................................................... 1-18
©2010 HYSTER COMPANY See Service Manual v
for service procedures.
--- Page 4 ---
UNIT CODE B227
10/2010 WORLD WIDE
IDENTIFICATION OF ATTACHMENT AND SIDE-
SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
©2010 HYSTER COMPANY See Service Manual xv
for service procedures.
--- Page 5 ---
UNIT CODE B227
10/2010 WORLD WIDE
CHASSIS BOX
STANDARD AND R/RS – LEFT HAND
ITEM PART NO. DESCRIPTION QTY
1 1468879 Housing ............................................................................................................... 1
1 1549300 Frame (LH QSM) ................................................................................................ 1
2 1468880 Grill ..................................................................................................................... 1
3 320157 Washer ............................................................................................................... 14
4 136681 Capscrew ............................................................................................................ 14
5 293780 Lockwasher ......................................................................................................... 14
6 1468884 Grill ..................................................................................................................... 1
7 1488545 Washer ............................................................................................................... 10
8 1468886 Bolt ...................................................................................................................... 20
9 1468887 Step .................................................................................................................... 2
10 1468888 Bolt ...................................................................................................................... 9
11 1475742 Step .................................................................................................................... 1
12 1527450 Rail ...................................................................................................................... 1
13 1468893 Nut ...................................................................................................................... 18
14 1468894 Bolt ...................................................................................................................... 18
15 1468895 Mirror .................................................................................................................. 1
16 1468896 Bracket ................................................................................................................ 1
17 287854 Capscrew ............................................................................................................ 2
18 1468898 Plate .................................................................................................................... 1
19 1468899 Bolt ...................................................................................................................... 4
20 1468900 Catch .................................................................................................................. 4
21 1468901 Fitting .................................................................................................................. 4
22 1468902 Grill ..................................................................................................................... 1
©2010 HYSTER COMPANY See Service Manual 1-7
for service procedures.
--- Page 6 ---
UNIT CODE B227
10/2010 WORLD WIDE
NOTES
©2010 HYSTER COMPANY See Service Manual 1-17
for service procedures.
--- Page 7 ---
UNIT CODE B227
10/2010 WORLD WIDE
HYDRAULIC MOTOR SUPPORT
SLIDING CAB – L/LS/LSX
ITEM PART NO. DESCRIPTION QTY
1 1475875 Support ............................................................................................................... 1
2 1470991 Motor ................................................................................................................... 1
2 1475036 Kit-Seal ........................................................................................................... 1
3 1470888 Fitting .................................................................................................................. 2
4 1470558 Bolt ...................................................................................................................... 2
5 292683 Lockwasher ......................................................................................................... 2
6 1470995 Spacer ................................................................................................................ 1
7 1470996 Pinion .................................................................................................................. 1
8 1470997 Spacer ................................................................................................................ 1
9 1469265 Bolt ...................................................................................................................... 1
10 293780 Lockwasher ......................................................................................................... 1
11 1471000 Flange ................................................................................................................. 1
12 1471001 Bearing ............................................................................................................... 1
13 1471002 Ring .................................................................................................................... 1
14 293647 Capscrew ............................................................................................................ 3
15 1468174 Nut ...................................................................................................................... 3
16 1471005 Bearing ............................................................................................................... 4
17 1471006 Washer ............................................................................................................... 2
18 1471007 Spacer ................................................................................................................ 4
19 1471008 Pinion .................................................................................................................. 2
20 1471009 Pin ....................................................................................................................... 2
21 1468941 Nut ...................................................................................................................... 2
22 1471011 Plate .................................................................................................................... 2
23 293779 Lockwasher ......................................................................................................... 4
24 292501 Capscrew ............................................................................................................ 4
©2010 HYSTER COMPANY See Service Manual 1-27
for service procedures.
--- Page 8 ---
UNIT CODE B227
10/2010 WORLD WIDE
DOORS AND STORAGE COVERS
WIDE CAB
ITEM PART NO. DESCRIPTION QTY
1527456 Door (LH) ............................................................................................................ 1
1527455 Door (RH) ........................................................................................................... 1
1 1476398 Lock (RH) ....................................................................................................... 1
1 1469065 Lock (LH) ........................................................................................................ 1
2 1469062 Handle ............................................................................................................ 2
3 1488167 Sliding Window (RH) ...................................................................................... 1
3 1488185 Window (LH) ................................................................................................... 1
4 1476395 Glass (RH) ...................................................................................................... 1
4 1475946 Glass (LH) ...................................................................................................... 1
5 1527457 Catch .............................................................................................................. 2
6 1488168 Door (RH) ....................................................................................................... 1
6 1488187 Frame (LH) ..................................................................................................... 1
7 1469069 Lockring .............................................................................................................. 8
8 1488163 Pin ....................................................................................................................... 4
9 1469067 Strap (110 mm) ................................................................................................... 2
9 1527730 Strap (120 mm) ................................................................................................... 2
9 1592036 Strap (130 mm) ................................................................................................... 2
10 1488164 Pin ....................................................................................................................... 4
11 1469084 Hinge .................................................................................................................. 2
12 1488166 Lockring .............................................................................................................. 8
13 1469061 Cylinder Assy ...................................................................................................... 2
14 1488160 Protector ............................................................................................................. 2
15 1488161 Catch .................................................................................................................. 2
16 1488169 Information Case ................................................................................................ 1
17 1488170 Gas Spring .......................................................................................................... 1
18 1488172 Bracket ................................................................................................................ 1
19 1488173 Hinge .................................................................................................................. 3
20 1488174 Cover .................................................................................................................. 1
21 1488176 Door .................................................................................................................... 1
22 1488178 Cover .................................................................................................................. 1
23 1488179 Cover .................................................................................................................. 1
24 1488180 Cover .................................................................................................................. 1
25 1488181 Door .................................................................................................................... 1
26 1488182 Screw .................................................................................................................. 3
27 1488183 Controller ............................................................................................................ 1
28 1469058 Fitting .................................................................................................................. 4
29 1488184 Washer ............................................................................................................... 4
30 1469071 Link ..................................................................................................................... 4
31 1618059 Strip Seal (Per Foot) ........................................................................................... 9
32 1469060 Hinge (LH) .......................................................................................................... 2
©2010 HYSTER COMPANY See Service Manual 2-7
for service procedures.
--- Page 9 ---
UNIT CODE B227
10/2010 WORLD WIDE
AIR CONDITIONER
SLIDING CAB – PRESSURIZED
ITEM PART NO. DESCRIPTION QTY
1 1488021 V-Belt .................................................................................................................. 1
2 1488022 Compressor ........................................................................................................ 1
3 1488023 Tensioner ............................................................................................................ 1
4 1488024 Bracket ................................................................................................................ 1
5 1488025 Support ............................................................................................................... 1
6 1558583 Hose ................................................................................................................... 1
7 1558584 Hose ................................................................................................................... 1
8 1558585 Hose ................................................................................................................... 1
9 1488029 Thermostat .......................................................................................................... 1
10 1488030 Shutoff Valve ...................................................................................................... 1
11 1488031 Housing ............................................................................................................... 1
12 1488032 Housing ............................................................................................................... 2
13 1488033 Cooler ................................................................................................................. 2
14 1488034 Radiator .............................................................................................................. 2
15 1488035 Fan ...................................................................................................................... 2
16 1488036 Seal ..................................................................................................................... 1
17 1488037 Housing ............................................................................................................... 2
18 1488038 Deflector ............................................................................................................. 2
19 1488039 Bracket ................................................................................................................ 2
20 1488040 Grill (Round) ....................................................................................................... 3
21 1488041 Grill (Rectangular) ............................................................................................... 1
22 1488042 Condenser .......................................................................................................... 1
23 1488043 Grill ..................................................................................................................... 1
24 1488044 Seal ..................................................................................................................... 1
25 1488045 Tube .................................................................................................................... 1
26 1488046 Tube .................................................................................................................... 1
27 1488047 Reservoir ............................................................................................................ 1
28 1488048 Valve ................................................................................................................... 1
29 1488049 Valve ................................................................................................................... 1
30 1488050 Grommet ............................................................................................................. 1
31 1588839 Plug ..................................................................................................................... 1
32 1488052 Lock .................................................................................................................... 4
33 1558586 Fan ...................................................................................................................... 2
34 1488054 Grill ..................................................................................................................... 1
35 1488056 Valve ................................................................................................................... 1
36 1488057 Bracket ................................................................................................................ 1
37 1488058 Air Conditioner .................................................................................................... 1
38 1488060 Condenser .......................................................................................................... 1
39 1488061 Hose ................................................................................................................... 1
40 1558587 Grill ..................................................................................................................... 2
41 1558588 Cover .................................................................................................................. 1
42 1558590 Wire Harness ...................................................................................................... 2
43 1558592 Cover .................................................................................................................. 1
©2010 HYSTER COMPANY See Service Manual 2-17
for service procedures.
--- Page 10 ---
UNIT CODE B227
10/2010 WORLD WIDE
INSTRUMENT PANEL
L/LS/LSX – PRESSURIZED
ITEM PART NO. DESCRIPTION QTY
1 1488353 Instrument Panel ................................................................................................. 1
2 1488355 Support ............................................................................................................... 1
3 1488354 Radio .................................................................................................................. 1
4 1488356 Support ............................................................................................................... 1
5 1527497 Seal ..................................................................................................................... 1
6 1527498 Sleeve ................................................................................................................. 1
7 1469272 Switch ................................................................................................................. 1
8 1558598 Support ............................................................................................................... 1
9 1468906 Warning Light ...................................................................................................... 1
9 1542521 Bulb ................................................................................................................ 1
10 1551428 Housing ............................................................................................................... 1
11 1468890 Warning Light ...................................................................................................... 1
11 1542521 Bulb ................................................................................................................ 2
12 1551435 Switch ................................................................................................................. 1
13 1468917 Gauge ................................................................................................................. 1
13 1542521 Bulb ................................................................................................................ 2
14 1520169 Switch (Park Brake) ............................................................................................ 1
15 1468923 Instrument Cluster .............................................................................................. 1
15 1542521 Bulb ................................................................................................................ 2
16 1526102 Speed Meter (Tachometer) ................................................................................. 1
16 1526103 Connector ........................................................................................................... 1
16 1526104 Pin ....................................................................................................................... 10
17 1488361 Bracket ................................................................................................................ 1
18 1468972 Armrest ............................................................................................................... 1
19 1488362 Lever ................................................................................................................... 1
20 1520482 Instrument Panel ................................................................................................. 1
21 1488364 Chain .................................................................................................................. 1
22 1488365 Frame ................................................................................................................. 1
23 1488366 Bearing ............................................................................................................... 2
24 1468978 Cylinder Assy ...................................................................................................... 1
25 1550544 Hook ................................................................................................................... 1