PDF Parts Manual Ducati Sportclassic PAUL SMART 1000 - 347 KB

Maintain the iconic Ducati Sportclassic PAUL SMART 1000 with this official parts manual.

It contains detailed exploded diagrams of every component, from the engine to the chassis.

Each part is clearly labeled with its factory part number, making it easy to order genuine replacements.

This is an essential resource for owners and restorers dedicated to preserving this legendary motorcycle.

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--- Page 1 ---
Spare parts catalogue PAUL SMART1000 Limited Edition U.S.A.


 SPORTCLASSIC

--- Page 3 ---
DRAWING    001a            WORKSHOP SPECIAL TOOLS


NOTES NO.       CODE NO.   DESCRIPTION                                   VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     88713.1096     Tool for overhauling SHOWA forks -                       1
                           assembling seal ring
      2     8000.70139     Wrench for front wheel spindle                           1
      3     88713.1344     Tool for assembling chain                                1
      4     677.4.003.1A   Coupling                                                 1
      5     88713.1515     Frame/engine mount                                       1
      6     88713.1072     Stopper for driving the half bearing of the              1
                           steering head base
      7     88713.1010     Union for exhaust gas suction                            1
      8     88713.1062     Tool for assembling the steering head                    1
                           bearings
      9     88713.2776     Nipples tightening wrench                                1
      10    88713.2775     Spoke wheels truing tool                                 1
      11    88713.2777     Nipples torque wrench                                    1


CATALOGUE No:              915.1.235.2A                                                    CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                                   ISSUED:                          11 - 06
                                                                                                                                                        7

--- Page 4 ---
DRAWING    004             CLUTCH


NOTES NO.       CODE NO.   DESCRIPTION                    VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION          VALIDITY   Q.TY


      1     0659.16.555    Clutch spring                             6            27    886.4.043.1A   O-ring                          1
      2     841.1.002.2A   Retainer                                  6            28    771.5.065.8B   Screw                           3
      3     818.2.009.1A   Clutch control pin                        1            29    117.2.006.1A   Clutch control rod              1
      4     771.5.043.8B   Screw                                     6            30    93823.2018     O-ring                          2
      5     851.4.001.1A   Lock washer                               1            31    713.1.012.1B   Spacer                          1
      6     764.1.003.1B   Rubber pad                                12           32    93823.0128     O-ring                          1
      7     162.1.001.1B   Plate holder hub                          1
      8     190.2.011.1A   Clutch plates set                         1
      9     851.1.001.1B   Lock washer                               1
      10    196.1.001.2B   Clutch drum                               1
      11    70610.8120     Screw                                     8
      12    194.2.001.1B   Pressure plate                            1
      13    198.1.029.1A   Clutch housing                            1
      14    702.5.016.1A   Bearing                                   1
      15    463.2.053.7A   O-ring                                    1
      16    930.4.035.1A   Seal ring                                 1
      17    170.2.020.1B   Clutch/crankshaft gears pair              1
      18    75113.2566     Bearing                                   1
      19    881.2.001.1A   Circlip - spacer                          1
      20    702.4.017.1A   Bearing                                   1
      21    0660.16.145    Spacer                                    1
      22    195.4.003.1A   Piston assembly                           1
      23    710.1.002.1A   Bush                                      1
      24    74224.0570     Pin                                       1
      25    750.1.002.1B   Nut                                       1
      26    886.4.118.1A   O-ring                                    1


CATALOGUE No:              915.1.235.2A                                     CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                    ISSUED:                          11 - 06
                                                                                                                                              17

--- Page 5 ---
DRAWING    009             FILTERS AND OIL PUMP


NOTES NO.       CODE NO.   DESCRIPTION                  VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     174.2.025.6A   Complete oil pump                       1            27    779.1.162.2A   Cap                        1
      2     552.1.045.2A   Thermistor                              1            28    852.1.195.1A   Gasket th.2                1
      3     852.5.024.1A   Gasket th.1                             1            29    593.1.018.1A   Bypass valve               1
      4     886.4.037.1A   O-ring                                  1            30    799.1.055.1A   Bypass spring              1
      5     873.1.039.1A   Cap                                     1
      6     852.1.120.1A   Aluminium gasket                        1
      7     780.1.018.1A   Bypass cap                              1
      8     771.5.129.8B   Screw                                   2
      9     853.1.002.1A   Spring washer                           2
      10    771.5.069.8B   Screw                                   1
      11    853.1.004.1A   Spring washer                           1
      12    174.1.025.2A   Pump drive gear                         1
      13    710.1.001.1A   Bush                                    1
      14    799.2.077.2A   Bypass spring                           1
      15    0759.49.280    Locating bush                           2
      16    220.3.208.3A   Gasket                                  1
      17    780.2.047.1A   Oil drain plug with magnet              1
      18    852.5.005.1A   Gasket th.1,5                           1
      19    894.2.009.1A   Oil filter                              1
      20    444.4.003.4A   Oil filter cartridge                    1
      21    815.1.028.1A   Nipple                                  1
      22    93827.0114     O-ring                                  1
      23    779.1.198.2A   Cap                                     1
      24    884.4.042.1A   Snap ring                               1
      25    884.5.036.1A   Circlip                                 1
      26    0670.49.310    Reduction bush                          1


CATALOGUE No:              915.1.235.2A                                   CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                  ISSUED:                          11 - 06
                                                                                                                                       27

--- Page 6 ---
DRAWING    014             VERTICAL HEAD


NOTES NO.       CODE NO.   DESCRIPTION                       VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION            VALIDITY   Q.TY


      1     301.2.092.1D Complete vertical head                         1            12    0647.70.010    Shim                              4
      1     301.2.233.1A   Complete vertical head                       1            13    0375.92.210    Spring                            2
      2     304.1.042.1B   Intake valve seat                            1            14    208.1.012.4A   Opening rocker                    2
      2     304.1.042.1BB Oversize intake valve seat 0.03               1            15    821.1.111.2A   Rocker shaft                      4
      2     304.1.042.1BC Oversize intake valve seat 0.06               1            16    209.1.041.1A   Closing rocker                    2
      3     304.1.043.1B   Exhaust valve seat                           1            17    840.2.002.1B   See table                         2
      3     304.1.043.1BB Oversize exhaust valve seat 0.03              1            18    669.1.001.1E   Split rings                       4
      3     304.1.043.1BC Oversize exhaust valve seat 0.06              1            19    840.2.001.1A   See table                         2
      4     303.1.041.1C   Intake valve guide                           1            20    463.2.026.1A   O-ring                            4
      4     303.1.041.1CA Intake valve guide magg. 0,03                 1            21    211.1.040.1A   Exhaust valve                     1
      4     303.1.041.1CB Intake valve guide magg. 0,06                 1            22    210.1.042.1A   Intake valve                      1
      4 303.1.041.1CC Intake valve guide magg. 0,09                     1            23    852.5.023.1A   Gasket                            1
      5     303.1.040.1B   Exhaust valve guide                          1            24    779.1.133.1A   Screw                             1
      5     303.1.040.1BA Exhaust valve guide magg. 0,03                1            25    700.1.040.1A   Vibration damper pad              12
      5     303.1.040.1BB Exhaust valve guide magg. 0,06                1
      5     303.1.040.1BC Exhaust valve guide magg. 0,09                1
      6     764.1.002.1A   Rubber pad                                   2
      7     799.1.061.3A   Closing rocker spring                        2
      8      0619.92.180   Shim th. 0.3                                 6
      8      0670.92.190   Shim th. 2                                   3
      8      0765.92.185   Shim th. 1                                   2
      8      0765.92.190   Shim th. 0.5                                 4
      8      0765.92.205   Shim th. 0.2                                 8
      9     463.2.010.9A   O-ring                                       2
      10    240.2.026.1B   Valve cover                                  2
      11    771.5.066.8B   Screw                                        8


CATALOGUE No:              915.1.235.2A                                        CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                       ISSUED:                          11 - 06
                                                                                                                                                   37

--- Page 7 ---
DRAWING    019             FUEL SYSTEM


NOTES NO.       CODE NO.   DESCRIPTION            VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     160.2.366.1A   Flange                            1
      2     814.4.010.1A   Quick-coupling union              2
      3     772.1.062.1A   Screw                             6
      4     886.4.072.1A   O-ring                            2
      5     886.4.073.1A   O-ring                            2
      6     886.5.048.1A   O-Ring                            1
      7     741.4.158.1A   Clamp                             2
      8     425.4.004.1B   Fuel filter                       1
      9     552.4.048.1A   Thermistor                        1
      10    741.4.092.1A   collar                            2
      11    699.2.345.1A   Clamps kit                        1


CATALOGUE No:              915.1.235.2A                             CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                            ISSUED:                          11 - 06
                                                                                                                                 47

--- Page 8 ---
DRAWING    024             L.H. FOOT RESTS


NOTES NO.       CODE NO.   DESCRIPTION                          VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     821.1.051.1AB Pin                                              1
      2     464.1.005.1B   Front L.H. foot peg (front) (L.H.)              1
      3     247.1.184.1B   Protection                                      1
      4     771.5.662.8B   Screw                                           2
      5     884.5.003.1A   Ring                                            1
      6     799.1.166.1A   Spring                                          1
      7     886.4.116.1A   O-ring                                          2
      8     848.5.001.1A   Ball joint                                      1
      9     821.1.170.1A   Pin                                             1
      10    771.5.667.8B   Screw                                           2
      11    764.1.011.1A   Rubber pad                                      1
      12    712.1.034.1A   Bush                                            1
      13    456.2.033.1B   Gearchange lever                                1
      14    456.1.024.1B   Gearchange control lever                        1
      15    824.1.103.1A   L.H. bracket                                    1
      16    852.1.151.1A   Washer                                          1
      17    771.5.725.8B   Screw                                           2
      18    848.5.002.1A   Ball joint                                      1
      19    747.5.005.1B   Nut                                             1
      20    117.1.030.1B   Gearbox transmission rod                        1
      21    749.4.004.1A   Nut                                             2
      22 747.5.001.1AB Nut                                                 1
      23    771.5.666.8B   Screw                                           1


CATALOGUE No:              915.1.235.2A                                           CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                          ISSUED:                          11 - 06
                                                                                                                                               57

--- Page 9 ---
DRAWING    029             REAR HYDRAULIC BRAKE


NOTES NO.       CODE NO.   DESCRIPTION            VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION             VALIDITY   Q.TY


      1     771.5.665.8B   Screw                             2            27 821.1.052.1AB Pedal pin                              1
      2     552.4.037.1C   Sensor                            1            28    884.5.016.1A   Circlip                            1
      3     713.1.192.1A   Spacer                            1            29    747.5.005.1B   Nut                                1
      4     611.4.027.1A   Rear brake caliper                1            30    779.1.237.1B   Adjusting screw                    1
      5     852.5.024.1A   Gasket th.1                       4            31 772.5.029.1AB Screw                                  2
      6     779.1.366.1AB Special screw                      2            32    625.4.004.1A   Rear brake pump                    1
      7     612.4.034.1A   Spring and plate                  1            33    619.4.033.1A   Rear brake line                    1
      8     741.4.062.1A   Clip                              1            34    631.4.008.1A   Spare union                        1
      9      0000.61078    Complete oil tank                 1            35    626.4.013.1A   Dust cover                         1
      10    893.4.005.1A   Cap                               1            36    612.4.030.1A   Dust cover                         2
      11    771.5.662.8B   Screw                             1            37    612.4.008.1A   Dust seal                          1
      12    741.4.043.1A   Hose guide                        2            38    631.4.028.1A   Spare bleed union                  1
      13    877.1.108.1A   Tube                              1            39    612.4.035.1A   Spare pins and spring              1
      14    539.4.003.1B   Switch                            1            40    613.4.076.1A   Pads pair                          1
      15    771.5.754.8B   Screw                             1
      16    117.1.044.1A   Adjuster rod                      1
      17    747.5.003.1A   Nut                               1
      18    184.1.005.1A   Fork                              1
      19 821.1.096.1AB Pin                                   1
      20    886.4.116.1A   O-ring                            2
      21    799.1.083.1B   Spring                            1
      22    829.1.078.1A   Holder                            1
      23    852.1.154.1A   Washer                            1
      24     8000.59056    Bush                              1
      25    764.1.011.2A   Rubber pad                        1
      26    457.2.036.1B   Brake control lever               1


CATALOGUE No:              915.1.235.2A                             CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                            ISSUED:                          11 - 06
                                                                                                                                         67

--- Page 10 ---
DRAWING    034             FRONT HEAD-LIGHT


NOTES NO.       CODE NO.   DESCRIPTION          VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     520.4.006.1C   Complete headlight              1
      2     0796.38.305    Bulb 55/60W                     1
      3     0659.38.226    Bulb 4W                         1
      4     521.4.005.1A   Lamp holder                     1
      5     758.1.014.1A   Fairlead                        1
      6     723.1.003.1A   Cap                             1
      7     510.1.075.1A   Electric wiring                 1
      8     856.1.035.1A   Washer                          2
      9     771.5.725.8B   Screw                           2
      10 829.1.649.2AP Front frame                         1
      11    771.5.078.8B   Screw                           2
      12    852.5.027.1A   Washer                          2
      13    748.1.042.1A   Nut                             2


CATALOGUE No:              915.1.235.2A                           CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                          ISSUED:                          11 - 06
                                                                                                                               77

--- Page 11 ---
DRAWING    038             SEAT


NOTES NO.       CODE NO.   DESCRIPTION                VALIDITY   Q.TY   NOTES NO.       CODE NO.   DESCRIPTION     VALIDITY   Q.TY


      1     779.1.104.1B   Special screw                         1
      2     247.1.281.1A   Cover                                 1
      3     595.2.072.1A   Seat                                  1
      4     483.1.050.1AE Cover seat                             1
      5     775.1.008.3A   Screw                                 4
      6     435.1.118.1A   Sticker "DUCATI"                      1
      7     435.1.117.1A   Sticker "Paul Smart1000"              2
      8     772.5.037.1A   Screw                                 2
      9     852.1.186.1A   Washer                                2
      10    829.1.673.2A   Mudflap                               1
      11    777.5.052.8B   Screw                                 2
      12    598.1.006.1A   Flexible cable                        1
      13    913.7.109.1A   Owner's manual                        1
      14    697.2.020.1A   Tool bag                              1
      15    732.1.020.1A   Helmet anti-theft wire                1
      16    866.1.061.1A   Rubber pad                            2
      17    736.5.003.1A   Shear rivet                           2
      18    598.1.005.1A   Seat lock                             1
      19    827.1.389.1A   Plate                                 1
      20    852.1.156.1A   Spring washer                         4
      21    866.1.030.1A   Rubber pad                            4


CATALOGUE No:              915.1.235.2A                                 CATALOGUE No:              915.1.235.2A
ISSUED:                          11 - 06                                ISSUED:                          11 - 06
                                                                                                                                     87

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