PDF Parts Manual BT RR B1-E3 Reach Truck - 574 KB
This quality parts manual covers the BT RR series reach trucks, including B1, B2, B3, E1, E2, and E3 models.
It is an essential resource for identifying the correct parts for your forklift, ensuring proper fit and function.
The manual features detailed exploded diagrams of every assembly with corresponding part numbers.
Keep your warehouse fleet running smoothly by using this guide for accurate parts ordering.
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--- Page 1 ---
Quality Parts
RR B1 / B2 / B3 / E1 / E2 / E3 / ( C ) / 15 ( AC ) ( ACi )
Valid for machine number.................... 411663AA -
Only valid for machine number ............
Ordering number ................................. 181965
Date ..................................................... 2001-04-09
Language............................................. GB SE DE FR / ITS / ESIF
--- Page 3 ---
Quality Parts
6320-084 Mast hydraulic lines Fork carriage
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât
6320-085 Mast hydraulic lines Sideshift
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât
6320-086 Mast hydraulic lines Fork positioner - Sideshift
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât
6320-087 Mast hydraulic lines Fork positioner without sideshift
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât
6370-004 Mast hose reel/ swivel joint Lift height < = 7000 mm
Stativslangvinda/ vippstycke; Schlauchtrommel, Schwenkkupplung Hubeinrichtung; Enrouleur/ joint
tournant mât
6370-005 Mast hose reel/ swivel joint Lift height = 7500 mm - 9000 mm
Stativslangvinda/ vippstycke; Schlauchtrommel, Schwenkkupplung Hubeinrichtung; Enrouleur/ joint
tournant mât
6610-015 Main lift cylinders RR B1, E1, N1
Huvudlyftcylindrar; Haupthubzylinder; VĂ©rin de levage, principal
6610-016 Main lift cylinders RR B2, B3, E2, E3, N2, N3
Huvudlyftcylindrar; Haupthubzylinder; VĂ©rin de levage, principal
6620-006 Free lift cylinder RR B1, E1, N1
Frilyftscylinder; Freihubzylinder; Vérin de levée libre
6620-007 Free lift cylinder RR B2, B3, E2, E3, N2, N3
Frilyftscylinder; Freihubzylinder; Vérin de levée libre
6650-001 Reach/telescopic cylinders
Utskjut-/teleskopcylinder; Vorschub-/Teleskopzylinder; Vérin de rétraction/téléscopique
6660-002 Tilt cylinders With side shift
Tiltcylinder; Neigezylinder; Vérin d´inclinaison
6660-003 Tilt cylinders Without side shift
Tiltcylinder; Neigezylinder; Vérin d´inclinaison
6660-004 Tilt cylinders Tilt cylinder - Cabin ERGO-REX
Tiltcylinder; Neigezylinder; Vérin d´inclinaison
6670-002 Other hydraulic cylinders Sideshift
Övriga hydraulcylindrar; Übrige hydraul. Zylinder; Autres vérins hydrauliques
7000 Work function - lifting masts
Arbetsfunktion - lyftstativ; Arbeitsfunktion - HubgerĂĽste; Fonction de tra-
vail - mâts de levage
7100-012 Main mast RR B1, E1, N1
Huvudstativ/-mast; Haupthubgerüst/-mast; Mât principal
7100-013 Main mast RR B2, B3, E2, E3, N2, N3
Huvudstativ/-mast; Haupthubgerüst/-mast; Mât principal
7120-062 Main lift chain system RR B1, E1, N1
Huvudlyftkedjesystem; Haupthubkettensystem; Systéme de chaîne de levage mât pricipal
7120-063 Main lift chain system RR B2, B3, E2, E3, N2, N3
Huvudlyftkedjesystem; Haupthubkettensystem; Systéme de chaîne de levage mât pricipal
7120-115 Main lift chain system Roller
Huvudlyftkedjesystem; Haupthubkettensystem; Systéme de chaîne de levage mât pricipal
© BT Industries AB
--- Page 4 ---
Quality Parts 0390-018
0390-018 Battery compartment parts [2001-04-09]
Batteriutrymmesdelar; Batterieraumteile; Pièce de compartiment batterie
403 RR B1-B3 301518 -
Pos Description Pcs Part No Note
11 Key(L = 263 mm, M = 47 mm) 1 147969-010
Kil; Keil; Clavette
11 Key(L = 411 mm, M = 47 mm) 1 147969-030
Kil; Keil; Clavette
11 Key(L = 263 mm, M = 44 mm) 1 85245 Roller bed
Kil; Keil; Clavette Rullplan; Rollentisch; Train de
rouleaux
11 Key(L = 411 mm, M = 44 mm) 1 85257 Roller bed
Kil; Keil; Clavette Rullplan; Rollentisch; Train de
rouleaux
12 Key(L = 263 mm, M = 47 mm) 1 147970-010
Kil; Keil; Clavette
12 Key(L = 411 mm, M = 47 mm) 1 147970-030
Kil; Keil; Clavette
12 Key(L = 263 mm, M = 44 mm) 1 85244 Roller bed
Kil; Keil; Clavette Rullplan; Rollentisch; Train de
rouleaux
12 Key(L = 411 mm, M = 44 mm) 1 85256 Roller bed
Kil; Keil; Clavette Rullplan; Rollentisch; Train de
rouleaux
13 Axle 2 105393
Axel; Achse; Axe
14 Screw 2 20259
Skruv; Schraube; Vis
15 Catch 1 141467
Spärr; Sperre; Arret
16 Bush 1 44110
Bussning; Bague; Bague
17 Screw(Stainless Steel) 1 126733 Cold stores
Skruv(Rostfri); Schraube(Nichtrostende); Vis(Inoxydable) Fryshus; Gefrieranlage; Chambre
frigorifique
17 Screw 1 65958
Skruv; Schraube; Vis
18 Spring(Stainless Steel) 1 109909 Cold stores
Fjäder(Rostfri); Feder(Nichtrostende); Ressort(Inoxydable) Fryshus; Gefrieranlage; Chambre
frigorifique
18 Spring 1 53037
Fjäder; Feder; Ressort
19 Screw 1 28344
Skruv; Schraube; Vis
20 Screw 1 21503
Skruv; Schraube; Vis
21 Nut 1 20249
Mutter; Mutter; Ecrou
22 Nut 1 20045
Mutter; Mutter; Ecrou
23 Plate(N = 48 mm) 1 146232 RR B2-B3
PlĂĄt; Platte; Plaque
23 Plate(N = 45 mm) 1 146324-010 RR N2
PlĂĄt; Platte; Plaque
23 Plate(N = 135 mm) 1 146324-030 RR N3
PlĂĄt; Platte; Plaque
23 Plate(N = 123 mm) 1 147743 RR B2-B3
PlĂĄt; Platte; Plaque
24 Roller(Complete) 4 85246-286 K = 277 mm
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
24 Roller(Complete) 4 85246-355 K = 346 mm
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
24 Roller(Complete) 4 85246-429 K = 420 mm
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
24 Roller(Complete) 4 85246-440 K = 431 mm
Rulle(Komplett); Rolle(Komplett); Roleau(Complet)
© BT Industries AB
--- Page 5 ---
Quality Parts 0510-008
© BT Industries AB
--- Page 6 ---
Quality Parts 0640-033
0640-033 Driver controls ( mechanical ) [1998-05-14]
Förarreglage (mekaniskt); Bedienungselemente (mech.); Commandes ( mécaniques )
With travel direction switch; Med färdväljare; Mit Richtungsschalter; Avec 403 RR B1-B3 301518 -
micro de direction 409 RR E1-E3 301518 -
Pos Description Pcs Part No Note
11 Pedal unit compl. 1 186099
Pedalställ kompl.; Pedalsatz Kompl.; Unité de pédale compl.
12 Axle 1 185532
Axel; Achse; Axe
13 Bush 1 185747
Bussning; Bague; Bague
14 Washer 1 20404
Bricka; Scheibe; Rondelle
15 Spring 1 185706
Fjäder; Feder; Ressort
16 Clip nut(Including axle) 1 185704
LĂĄsclips(Med axel); Schlitzmutter(Mit Achse); TĂ´le de ecrou(Avec axe)
17 Bracket 1 185703
Fäste; Halterung; Support
18 Spring 1 29791
Fjäder; Feder; Ressort
19 Pedal 1 186100
Pedal; Pedal; PĂ©dale
20 Pedal rubber 1 53201
Pedalgummi; Pedalgummi; Caoutchouc de pedale
23 Axle 1 185722
Axel; Achse; Axe
24 Bush 4 185700
Bussning; Bague; Bague
25 Washer 2 20348
Bricka; Scheibe; Rondelle
26 Nut 2 20045
Mutter; Mutter; Ecrou
27 Nut 1 20235
Mutter; Mutter; Ecrou
28 Consol 1 185713
Konsol; Konsole; Console
29 Axle 1 185724
Axel; Achse; Axe
30 Link 2 185698
Länk; Gelenk; Bras
31 Nut 3 21094
Mutter; Mutter; Ecrou
32 Arm 2 185728
Arm; Arm; Bras
33 Locking pin 2 20049
Spännstift; Spannstift; Goupille
34 Nut 4 25699
Mutter; Mutter; Ecrou
35 Washer 8 21035
Bricka; Scheibe; Rondelle
36 Support 2 185925
Stöd; Stütze; Appui
37 Screw 4 27872
Skruv; Schraube; Vis
38 Potentiometer 2 156276
Potentiometer; Potentiometer; Potentiometre
39 Axle 2 185723
Axel; Achse; Axe
40 Screw 4 28511
Skruv; Schraube; Vis
41 Pedal(Complete) 1 186097
Pedal(Komplett); Pedal(Komplett); PĂ©dale(Complet)
42 Consol 1 186096
Konsol; Konsole; Console
© BT Industries AB
--- Page 7 ---
Quality Parts 0810-053
0810-053 P0013362
11
12
13
W
14
15
0810-053 Overhead guard/roof [2000-11-28]
SkyddsbĂĄge/-tak; DachbĂĽgel, Dach; Toit de protection
Narrow roof; Insmalnat tak; Schmal dach; Rétrécissement toit 403 RR B1-B3 401375 -
409 RR E1-E3 401375 -
Pos Description Pcs Part No Note
11 Protective grating 1 173439 W = 889 mm
Skyddsgaller; Schutzgitter; Grille de protection
12 Screw 5 28912
Skruv; Schraube; Vis
13 Washer 10 42993
Bricka; Scheibe; Rondelle
14 Bracket 5 147311
Fäste; Halterung; Support
15 Nut 5 20433
Mutter; Mutter; Ecrou
© BT Industries AB
--- Page 8 ---
Quality Parts 1710-033
1710-033 Electric pump motor [2000-10-10]
Elektrisk pumpmotor; Elektro-Pumpenmotor; Moteur de pompe Ă©lectrique
403 RR B1-B3 401375 -
409 RR E1-E3 401375 -
Pos Description Pcs Part No Note
01 Motor(Complete) 1 170433-150
Motor(Komplett); Motor(Komplett); Moteur(Complet)
11 Screw 3 20050
Skruv; Schraube; Vis
12 Protection 1 179458
Skydd; Schutz; Protéege
13 Shild 1 170425
Sköld; Schild; Bouclier
14 Screw 4 160913-305
Skruv; Schraube; Vis
15 Washer 1 180098
Bricka; Scheibe; Rondelle
16 Ball bearing 1 160918
Kullager; Kugellager; Roulement a billes
17 Stator 1 160916-150
Stator; Ständer; Stator
18 Contact housing 1 159221-002
Kontakthus; Kontaktvorrichtung; Engrenage de mise en action
19 Plug 2 159223-002
Stift; Stift; Fiche
20 Sealing 2 159224-002
Tätning; Dichtung; Joint
21 Bracket 1 170383
Fäste; Halterung; Support
22 Bracket 1 170430
Fäste; Halterung; Support
23 Rotor 1 170427
Rotor; Rotor; Rotor
24 Cap 1 170429
Lock; Deckel; Couvercle
25 Bearing 1 28887
Lager; Lager; Roulement
26 Stay ring 1 161035
Stödring; Stutzring; Anneau de support
27 Locking ring 3 20008
SpĂĄrring; Schliessring; Circlip
28 Shild 1 170426
Sköld; Schild; Bouclier
29 Sealing 1 161658
Tätning; Dichtung; Joint
30 Nut 4 20433
Mutter; Mutter; Ecrou
31 Screw 3 170435
Skruv; Schraube; Vis
32 Washer 3 20375
Bricka; Scheibe; Rondelle
33 Nut 3 20081
Mutter; Mutter; Ecrou
34 Washer 3 22528
Bricka; Scheibe; Rondelle
35 Terminal board 1 170373
Uttagsplint; Klemmbrett; Borne
36 Screw 2 180096
Skruv; Schraube; Vis
37 Sensor(Temperature) 1 170384
Givare(Temperatur); Geber(Temperatur); Capteur(Température)
© BT Industries AB
--- Page 9 ---
Quality Parts 2550-016
2550-016 Mechanical drive gear unit [2001-01-15]
Drivaggregat/-växel; Antriebsaggregat/-getriebe; Groupe de traction, réducteur
403 RR B1-B3 301518 -
409 RR E1-E3 301518 -
Pos Description Pcs Part No Note
01 Driving gear compl. 1 151079
Drivväxel kompl.; Antriebssatz kompl.; Groupe de entrainement compl.
11 Screw 2 26327
Skruv; Schraube; Vis
12 Washer 1 27213
Bricka; Scheibe; Rondelle
13 Screw 1 27212
Skruv; Schraube; Vis
14 Screw 6 20078
Skruv; Schraube; Vis
16 Screw 8 23932
Skruv; Schraube; Vis
17 Screw 2 28344
Skruv; Schraube; Vis
18 Gear wheel 1 150898
Kugghjul; Zahnrad; Roue dentée
19 Spare part kit : Bevel gear 1 150890
Reservdelssats : Koniskt kugghjul; Satz : Kegelrad; Jeux : Roue conique
Ă denture droite
20 Protection 1 150901
Skydd; Schutz; Protéege
21 Screw 7 150881
Skruv; Schraube; Vis
22 Axle 1 150889
Axel; Achse; Axe
23 Sealing 1 29889
Tätning; Dichtung; Joint
24 Shim(0,05 mm) 150905-001
Shims; Schim; Cale
24 Shim(0,1mm) 150905-002
Shims; Schim; Cale
24 Shim(0,2 mm) 150905-003
Shims; Schim; Cale
24 Shim(0,3 mm) 150905-004
Shims; Schim; Cale
24 Shim(0,5 mm) 150905-005
Shims; Schim; Cale
25 Roller bearing 1 29863
Rullager; Rollenlager; Palier Ă roleaux
26 Shim(0,05 mm) 150904-001
Shims; Schim; Cale
26 Shim(0,1mm) 150904-002
Shims; Schim; Cale
26 Shim(0,2 mm) 150904-003
Shims; Schim; Cale
26 Shim(0,3 mm) 150904-004
Shims; Schim; Cale
26 Shim(0,5 mm) 150904-005
Shims; Schim; Cale
27 Roller bearing 1 29864
Rullager; Rollenlager; Palier Ă roleaux
28 O-ring 1 29887
O-ring; O-ring; Joint torique
29 Washer 1 150900
Bricka; Scheibe; Rondelle
30 Nut 1 139714
Mutter; Mutter; Ecrou
31 Cap 1 150896
Lock; Deckel; Couvercle
32 Roller bearing 1 20624
Rullager; Rollenlager; Palier Ă roleaux
© BT Industries AB
--- Page 10 ---
Quality Parts 3550-081
© BT Industries AB
--- Page 11 ---
Quality Parts 5200-005
© BT Industries AB
--- Page 12 ---
Quality Parts 5330-021
© BT Industries AB
--- Page 13 ---
Quality Parts 5510-026
© BT Industries AB
--- Page 15 ---
Quality Parts 5830-027
5830-027 P0009651
11 14 15
13
21 12
20 16
22 19
17 18
5830-027 Safety probes/ sensors [2001-03-21]
Säkerhets-givare/-sensorer; Sicherheitsgeber/-sensor; Capteurs de sécurité
Left foot switch; Vänsterfotsbrytare; Links Fuss-schalter; Interrupteurs- 403 RR B1-B3 336097 -
pied, gauche 409 RR E1-E3 336097 -
Pos Description Pcs Part No Note
11 Pedal 1 138712
Pedal; Pedal; PĂ©dale
11 Pedal 1 148156 Cold stores
Pedal; Pedal; PĂ©dale Fryshus; Gefrieranlage; Chambre
frigorifique
12 Spring 1 157305
Fjäder; Feder; Ressort
13 Nit 2 24664
Nit; Niet; Rivet
14 Washer 2 21035
Bricka; Scheibe; Rondelle
15 Skidding protection 1 139323
Halkskydd; Rutschabdeckung; Dispositif antidérapant
16 Cotter pin 1 20312
Saxpinne; Gespalter stift; Goupille fendue
17 Bush 2 44110
Bussning; Bague; Bague
18 Washer 2 20508
Bricka; Scheibe; Rondelle
19 Screw 2 21438
Skruv; Schraube; Vis
20 Micro switch(Including arm) 1 152975 Cold stores
Mikrobrytare(Med arm); Mikroschalter(Mit arm); Interrupteurs(Avec bras) Fryshus; Gefrieranlage; Chambre
frigorifique
20 Micro switch 1 156280
Mikrobrytare; Mikroschalter; Interrupteurs
21 Washer 2 21392
Bricka; Scheibe; Rondelle
22 Nut 2 20255
Mutter; Mutter; Ecrou
© BT Industries AB
--- Page 16 ---
Quality Parts 6140-021
© BT Industries AB
--- Page 17 ---
Quality Parts 6230-025
6230-025 Hydraulic lines chassis [2000-11-14]
Chassimonterade hydraulledningar; Hydraulikleitungen Chassis; Circuits hydrauliques châssis
403 RR B1-B3 349249 -
409 RR E1-E3 349249 -
Pos Description Pcs Part No Note
11 Connection 1 127927-008
Koppling; Kupplung; Raccord
12 Connection 1 139788-018
Koppling; Kupplung; Raccord
13 Hose(Meter) 28108
Slang(Meter); Schlauch(Meter); Tuyau flexible(Metre)
14 Connection 1 29717
Koppling; Kupplung; Raccord
15 Hose 1 142469-001
Slang; Schlauch; Tuyau flexible
16 Plug 1 20288
Propp; Pfropfen; Bouchon
17 Hollow screw 1 29639
HĂĄlskruv; Hohlschraube; Vis Ă torage
18 Sealing 2 22944
Tätning; Dichtung; Joint
19 Hose 1 142464-001
Slang; Schlauch; Tuyau flexible
21 Screw 2 20871
Skruv; Schraube; Vis
22 Clamp 2 164218
Klamma; Rohrschelle; Collier
23 Screw 2 20928
Skruv; Schraube; Vis
24 Nut 2 20433
Mutter; Mutter; Ecrou
26 List(Meter) 21762
List(Meter); Leiste(Meter); Bande(Metre)
27 Screw 2 21935
Skruv; Schraube; Vis
28 Washer 2 21275
Bricka; Scheibe; Rondelle
29 Clamp 2 145025
Klamma; Rohrschelle; Collier
30 Clamp 1 151940
Klamma; Rohrschelle; Collier
31 Screw 1 21935
Skruv; Schraube; Vis
32 Washer 1 21275
Bricka; Scheibe; Rondelle
33 Clamp 1 152144
Klamma; Rohrschelle; Collier
34 Washer 2 20404
Bricka; Scheibe; Rondelle
35 Screw 2 20031
Skruv; Schraube; Vis
36 Protection(Meter) 29946
Skydd(Meter); Schutz(Meter); Protéege(Metre)
37 Hose 1 142469-001
Slang; Schlauch; Tuyau flexible
38 Connection 1 28064
Koppling; Kupplung; Raccord
39 Hose 1 142462-001
Slang; Schlauch; Tuyau flexible
40 Hose protection(Meter) 145409
Slangskydd(Meter); Schlauchschutz(Meter); Protection de tuyau flexi-
ble(Metre)
41 Connection 1 28261
Koppling; Kupplung; Raccord
42 Hose 1 142463-001
Slang; Schlauch; Tuyau flexible
© BT Industries AB
--- Page 18 ---
Quality Parts 6320-011
6320-011 Mast hydraulic lines [1999-03-02]
Stativhydraulledningar; Hydraulikleitungen Hubeinrichtung; Circuits hydrauliques mât
2 Extra functions 2 hose reels; 2 Extra funktion 2 slangvindor; 2 Extra 403 RR B1-B3 336097 -
funktion 2 Schlauchrollen; 2 Extrafonktion 2 roleau de tuyau 409 RR E1-E3 336097 -
Pos Description Pcs Part No Note
11 Hose 1 143709-001
Slang; Schlauch; Tuyau flexible
12 Hose 1 143708-001
Slang; Schlauch; Tuyau flexible
13 Hose 1 146875-001 Lift height < = 5400 mm
Slang; Schlauch; Tuyau flexible Lyfthöjd < = 5400 mm; Hubhöhe <
= 5400 mm; De élévation < = 5400
mm