PDF Operator's Manual XTREME Snorkel XR5519 - 5 MB
This is the official operator's manual for the XTREME Snorkel XR5519 telehandler.
It provides essential instructions for safe operation, daily inspections, and basic maintenance.
All operators must be familiar with the contents of this manual before using the equipment.
Following the manufacturer's guidelines is key to ensuring job site safety and machine reliability.
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OPERATOR’S
MANUAL
Part Number 157-0070-000
August 2017
PROTOTYPE
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Safety
Warning Warning
Perform a pre-operation inspection and
functional tests at the beginning of each work
shift. Perform the pre-operation inspection
first. DO NOT perform the pre-operation
inspection with the engine running or hot.
Wear appropriate protective clothing. Personal protective Allow the engine and associated components to cool before
equipment can include, but is not limited to hardhat, performing an inspection. Contact with moving or heated
gloves, footwear, safety glasses or goggles, and hearing parts could cause death or serious injury.
protection. Make sure clothing is snug and properly belted.
DO NOT wear loose clothing, jewelry, watches, or anything Perform the pre-operation inspection and
that can catch on forklift controls, moving parts, etc. Failure functional tests in an open area and away
to wear the proper protective clothing could result in death from any other obstacles or equipment. In-
or serious injury. spections and functional tests may require
assistance. Keep the assistant visible and a
safe distance from the forklift to prevent death or serious
injury.
Before Starting Forklift
Become familiar with all safety and hazard
labels, regulations, and procedures. Make
Warning sure all proper safety and hazard labels are
attached to the forklift and remain legible.
Keep the Operation and Safety Manual on
the forklift at all times. Contact Snorkel
A brief description of controls, indicators,
Manufacturing for replacement manuals.
and instruments is provided as a convenience
for the operator. These descriptions DO NOT
provide complete operation instructions.
Clearly define responsibilities and procedures Read and understand the entire manual to
for operating the forklift and all attachments. prevent death, serious injury, or equipment damage.
DO NOT proceed until seeking expert
assistance from a qualified person if any
Keep fingers and feet away from
doubt or question arises about the correct or
moving parts or pinch points to
safe methods for operating the forklift.
prevent pinching or crushing.
To avoid death or serious injury, DO NOT allow anyone between
carefully read and understand the tires and the forklift frame
all instructions before operating while operating the forklift. Doing so can result in death or
the forklift. DO NOT operate, serious injury.
modify, repair, or maintain the
forklift without reading and understanding the instructions Always check the condition of the seat belt
and warnings in this and all other applicable manuals and and mounting hardware before operating the
technical publications. Follow all State and Federal health forklift. If the seat belt or mounting hardware
and safety laws and/or local regulations. is defective, it may not properly restrain the
operator, resulting in death or serious injury.
Consult Material Safety
Data Sheets (MSDS) for • DO NOT operate the forklift until the seat belt or mount-
chemical hazards and first aid ing hardware is replaced, if worn or damaged.
instructions. MSDS should be • The seat belt MUST be worn while operating the forklift.
available from the manufacturer Failure to wear the seat belt could result in death or
or supplier of the fluid. serious injury.
11 Operation Manual
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Labels
Replacement Labels
Replacement labels can be obtained by contacting Snorkel
Manufacturing at (800) 497-1704. Please have the appropri-
ate label number available when you call.
2) 10010690
1) 18008-000
18010-100
3) 18010-100 4) 18011-001
DIESEL CHECK
ONLY ENGINE OIL
Ultra Low Sulphur
Fuel Only
Maximum Sulphur
Minimum Oil Specification:
Content: 15ppm API CJ-4 or higher
18013-002 18014-002
5) 18013-002 6) 18014-002
21 Operation Manual
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Operator Cab
Service Brake Pedal Horn Button
Press the service brake pedal to slow or stop the forklift. The Press the horn button to sound the horn.
service brake pedal activates the service brakes on the front
(2) wheels.
Fig 13. Service Brake Pedal
Fig 15. Horn Button
Steering Wheel Operator Seat
Turn the steering wheel left or right to steer the forklift in the
corresponding direction. Operator Seat Controls
The operator seat can be adjusted two (2) ways: fore and aft,
and backrest angle.
Fig 14. Steering Wheel
Fig 16. Operator Seat
31 Operation Manual
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Operator Cab
DAY/NIGHT MODE
This touch button allows for selecting the brightness of the
screen: brighter, appropriate for day operation or dimmer, for
operating the machine at night.
MACHINE OPERATION MANUAL
This touch button allows for viewing of all the available oper-
ation and instructional documentation related to the current
machine.
Fig 48. Engine Status, Page 3
MVEC FUSE SCREEN
Select this option to view the status of the Multiplexed Vehicle
Electrical Center (MVEC) fuse panel.
Fig 51. Instructional On-Screen Manuals
ON-SCREEN LOAD CHART
Besides the printed load chart attached to the front control
console, the load chart can be viewed on-screen by selecting
the "Labels" option and then navigating to the available load
charts.
Fig 49. MVEC Fuse Screen
MVEC RELAY SCREEN
Allows for viewing the status of the MVEC relay panel.
Fig 52. On-Screen Load Chart
Fig 50. MVEC Relay Screen
41 Operation Manual
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Operation
In principle, all engine oils of the same specification can be
mixed. However, mixing of engine oils should be avoided be-
cause the worst properties of any of the components in the
mixture are always dominant, affecting the result.
The following lubricating oils are permissible for the engine in
B
this operating manual:
A
The ambient temperature at the installation site or in the ap-
plication area of the engine is decisive for choosing the right Fig 67. Engine Oil Level Dipstick (A) and Oil Fill Cap (B)
viscosity class. Too high a viscosity can lead to starting diffi-
culties, too low a viscosity can endanger the lubrication effect Check the battery, the case and the battery terminals.
and cause a high lubricating oil consumption.
Depending on the ambient temperature, the following com- Warning
mon viscosity classes are recommended:
Lead-acid batteries produce flammable and potentially ex-
plosive gases. To avoid death or serious injury when check-
ing, testing, or charging batteries:
• DO NOT use smoking materials near batteries.
• Keep arcs, sparks, and open flames away from batteries.
• Provide ventilation for flammable vapors.
• Wear proper personal protective equipment, including
safety glasses.
Check the engine oil level by pulling out the yellow oil dipstick
handle (A), located adjacent to the fuel filter can. Unscrew the
oil fill cap (B) and add engine oil (API CJ-4), if necessary. Fig 68. Battery and Terminals
51 Operation Manual
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Operation
Attachment Removal
NOTE: To remove a standard carriage with forks, spread the
forks apart on the carriage shaft. This provides adequate sup-
port for the carriage to stand alone.
1. Bring the forklift to a complete stop.
2. Move the travel select lever to NEUTRAL (N).
3. Set the parking brake switch to ON (engaged).
4. Extend the boom approximately 18 to 20 inches (0.46 to
0.5 meters).
5. With attachment 10” to 12” off of the ground, tilt the
attachment backward.
Fig 83. Remove Pin from Attachment
6. Disconnect the quick attach couplers (this only applies to
attachments with a quick attach hydraulic system). 9. Lower the attachment to the ground in a level position.
Fig 84. Lower Attachment to Ground in Level Position
Fig 81. Disconnect Quick Attach Couplers
7. Remove the quick attach pin keeper. 10. Tilt and lower boom until pivot pins (A) have disconnected
from attachment hooks (B).
B
A
Fig 85. Pivot Pins and Attachment Hooks
Fig 82. Remove Quick Attach Pin Keeper
11. Retract the boom to fully disconnect the attachment from
8. Remove the pin at the bottom of the adapter.
the quick attach adapter.
61 Operation Manual