PDF Operator’s Manual Wacker Neuson G20 G25 Mobile Generator - 1 MB
This is the complete operator's manual for the Wacker Neuson G20 (50 Hz) and G25 (60 Hz) mobile generators.
It provides crucial information on safe operation, control panel functions, startup and shutdown procedures, and routine maintenance.
Following the guidelines in this manual is key to ensuring reliable power and a long service life.
This document is a must-read for all personnel responsible for the generator.
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Operator’s Manual
Mobile Generator
G20 (50 Hz)
G25 (60 Hz)
Type G20, G25
Document 5200025502
Date 1215
Version 01
Language EN
5 2 0 0 0 2 5 5 0 2
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Mobile Generator Safety Information
1.3 Safety Guidelines for Operating the Machine
Operator Before operating the machine:
training ■ Read and understand the operating instructions contained in all manuals
delivered with the machine.
■ Familiarize yourself with the location and proper use of all controls and safety
devices.
■ Contact Wacker Neuson for additional training if necessary.
When operating this machine:
■ Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Operator Only trained personnel are permitted to start, operate, and shut down the machine.
qualifications They also must meet the following qualifications:
■ have received instruction on how to properly use the machine
■ are familiar with required safety devices
The machine must not be accessed or operated by:
■ children
■ people impaired by alcohol or drugs
Application Be aware of the application area.
area ■ Keep unauthorized personnel, children, and pets away from the machine.
■ Remain aware of changing positions and the movement of other equipment and
personnel in the application area/job site.
■ Identify whether special hazards exist in the application area, such as toxic
gases, or unstable ground conditions, and take appropriate action to eliminate
the special hazards before using the machine.
Be aware of the application area.
■ Do not operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
Safety Only operate the machine when:
devices, ■ All safety devices and guards are in place and in working order.
controls, and
attachments ■ All controls operate correctly.
■ The machine is set up correctly according to the instructions in the Operator’s
Manual.
■ The machine is clean.
■ The machine’s labels are legible.
To ensure safe operation of the machine:
■ Do not operate the machine if any safety devices or guards are missing or
inoperative.
■ Do not modify or defeat the safety devices.
■ Only use accessories or attachments that are approved by Wacker Neuson.
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Mobile Generator Label Locations
F WARNING
To prevent hearing loss, wear hearing protection
when operating the machine.
WARNING
Pressurized contents. Do not open when hot!
WARNING
ADVERTENCIA
WARNING
AVERTISSEMENT Hand injury if entangled in moving belt.
WARNING
Rotating machinery! Do not reach inside machine
with engine running.
164721
G Electrical ground
114886
H Drain containment system.
160604
J WARNING
WARNING
Pressurized contents. Do not open when hot!
ADVERTENCIA
AVERTISSEMENT
110164
K Read and understand the supplied Operator’s
WARNING
Manual before operating the machine. Failure to
do so increases the risk of injury to yourself and
others.
Read and understand the supplied Operator's Manual before
operating this machine. Failure to do so increases the risk of
injury to yourself and others.
ADVERTENCIA
Lea y entienda el Manual de Operación suministrado antes de
operar esta máquina. Si no lo hace, incrementará el riesgo de
lesionarse o lesionar a otros.
AVERTISSEMENT
Avant d'utiliser cette machine, lire attentivement et assimiler
la Notice d'Emploi. Dans le cas contraire, le risque de se blesser
ou de blesser les autres augmente.
176103
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Mobile Generator Machine Setup
4.2 Positioning the Machine
WARNING
Fire hazard. Do not move the machine while it is running.
► Shut down the machine before moving or repositioning it.
WARNING
Fire hazard. Machines positioned on a hill or an incline may slide, break away or
roll over.
► Do not position the machine on a hill or an incline.
WARNING
Explosion and fire hazard. Risk of severe injury or death.
► Do not operate the machine near flammable vapors, fuels, or combustibles.
CO Alarms Because this machine produces carbon monoxide (CO), Wacker Neuson
recommends that CO alarms be installed in all structures in close proximity to the
machine. CO alarms provide an extra measure of protection against this poison
that you cannot see or smell.
Install battery-operated CO alarms or plug-in CO alarms with battery backup,
according to the manufacturer’s instructions. CO alarms should be certified to the
requirements of the latest safety standards (UL 2034, IAS 6-96, or CSA 6.19.01).
Test the CO alarm batteries monthly.
Requirements Position the machine:
■ so that engine exhaust will not enter nearby structures.
■ so that the machine does not block traffic.
■ so that the machine is not close to any combustible material or flammable vapor.
■ so that all of the machine’s access doors/panels may be accessed.
■ so that the area overhead is clear of debris that could fall onto or into the
machine or exhaust compartment.
■ so that the machine is on a firm, level surface and will not tip, roll, slide, or fall
while operating.
This procedure continues on the next page.
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Operation (Deep Sea Controller: DSE 7310)
Ref. Button/function
12 Stop / Reset
Pressing this button:
■ Sets the genset controller into its Stop/Reset mode
■ Clears any alarm conditions for which the triggering criteria have been
rectified.
13 Manual mode
Pressing this button:
■ Sets the genset controller to the Manual mode
In Manual mode, the generator can be started and operated.
14 (not used)
15 Auto mode
Pressing this button:
■ Sets the genset controller to the Auto mode
In Auto mode, the generator can only be started and operated by a remote
switch.
16 Lamp test / horn reset
Pressing this button:
■ Silences the audible alarm
■ Illuminates all of the LEDs as a lamp test feature (push and hold to perform
test)
17 Start
Pressing this button:
■ Starts the engine
This button is only active in Manual mode.
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Working with Deep Sea Controller: DSE 7310
7.2 Navigating the Menus
The graphic below serves as a navigational aid when accessing the various menus
of the genset controller. See the accompanying table for information about the
menu items.
.
MENU NAVIGATION
Status Engine Generator Alarms ECU DTCs* Event Log Serial Port About
Summary Engine Gen Voltage
Screen Speed (L-N)
Engine
Engine Oil Gen Voltage
Oil
Pressure (L-L)
Pressure
Engine Engine
Gen
Coolant Coolant
Frequency
Temp Temp
Engine
Summary
Battery Gen Current
Screen
Voltage
Engine Engine
Gen Earth
Battery Run
Current
Voltage Time
Fuel Gen Load
Fuel Level
Level (kW)
Maintenance
Gen Load
Alarm [Hold
(Total kW)
"O" to reset]
Engine Gen Load
Link* (%)
Can Bus Gen Load
Information* (Total %)
Gen Load
(kVA)
Gen Load
(Total kVA)
Gen Power
Factor UP
Gen Power
Factor (Avg)
Gen Load BACK FORWARD
(kVAr)
Gen Load
(Total kVAr)
DOWN
Gen Load (h)
Gen Phase
Sequence
Active Config
Active Config *Not Available on Some Models
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Mobile Generator Using Remote Start Capabilities
Continued from the previous page.
2. Leave the genset controller power switch in the ON position.
3. Close the main circuit breaker.
4. Press the AUTO mode button.
5. Secure the generator by closing and locking all doors.
The generator is now ready for automatic starting.
Maintaining If the generator is to be used as a stand-by power supply, provisions must be made
battery charge to maintain the battery charge. This can be done either by attaching a battery
charger to the battery or by starting the generator manually and running the engine
periodically to maintain the battery charge.
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Maintenance Tier 4i Engines: Isuzu
The engine maintenance schedule(s) in this chapter are reproduced from the
engine owner’s manual. For additional information, see the engine owner’s
manual.
770011
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