PDF Operator’s Manual Iseki SF224 & SF235 Front Mower - 945 KB

Learn to properly operate your Iseki SF224 or SF235 front mower and its various attachments with this official operator's manual.

The guide covers mower decks (SCMA54, SCMB60, SSM54) and the SBC950 collector.

It provides critical safety information, detailed control functions, and important routine maintenance instructions to keep your mower in top shape.

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--- Page 1 ---
ISEKI FRONT MOWERS


 O p e r a t o r’ s          M a n u a l

             FRONT MOWERS:


    SF224 & SF235
             MOWER DECKS:

SCMA54 & SCMB60 & SSM54
              COLLECTOR:

            SBC950
                                        ENGLISH
                                    -Original Instructions-

--- Page 3 ---
SF224,235

3.27. Never attempt to use the front mower to draw an
      implement or a trailer. It is not designed to draw a
      load.

3.28. Stay alert and stop the front mower if people or
      pets enter the area.

3.29. Do not carry passengers

3.30. Never carry children, even when the cutting
      means are not moving. Children may fall off
      the front mower and become seriously injured
      or prevent you from operating the front mower
      safely. Children who have been given rides in the
      past may suddenly appear in the mowing area for
      another ride and be run over or backed over by
      the front mower.

3.31. If you use the lawn mower for long time, make
      sure to take rest every 2 or 3 hours.

3.32. When you hear thunder, stop the lawn mower
      and move indoors immediately. If you cannot
      move indoors, get to low place. Otherwise, you
      can be struck by lightning.

3.33. Before stopping the engine, be sure to lower the
      mower deck onto the ground, apply the parking
      brakes and turn the PTO switch to the OFF
      position.

3.34. Before leaving the operating position of the front
       mower for any reason, always do the following:
     - Stop the front mower on level ground.
     - Stop the cutting unit(s), disengage PTO, and
       lower the attachment(s).
     - Disengage the drive(s).
     - Apply the parking brake. In order to maximize the
       performance of the parking brake, depress the
       brake pedal, and then apply the parking brake.
     - Stop the engine and wait for all moving parts to
       stop.


                                                             10

--- Page 4 ---
SF224,235

13.    LONG TERM STORAGE

13.1. Never store the mower with fuel in the tank inside
      a building where fumes can reach an open flame
      or spark

13.2. Lower the cutting unit(s) when you store the front
      mower, unless you lock the cutting unit(s) into
      position.

13.3   Allow the engine to cool before storing the front
       mower in any enclosure.

13.4. Before storing the front mower for a long period
      of time, disconnect the battery cables to prevent
      them, in case they are gnawed by rats, from
      causing a short circuit, which may lead to a fire.
      When disconnecting the battery, disconnect
      the negative (-) cable first, while connecting
      the positive (+) cable first when connecting
      the battery. Wrong order of disconnecting or
      connecting the battery will cause sparks, which is
      very dangerous.


                                                                                     FIG. 22
                                                                (1) Negative cable


                                                           20

--- Page 5 ---
SF224,235

Collector (SBC950)

(4) Model name and serial number


                                            4


                                        FIG. 26


                                   30

--- Page 6 ---
SF224,235

1.8.   FUEL GAUGE

The gauge indicates fuel level in the fuel tank when the
starter switch is in the ON position.

When needle is the closer to “F”, the more fuel is in the
fuel tank. So not let the fuel gauge reach the empty
point, "E".

NOTE: The gauge can not indicate an accurate fuel
      level when the front mower is on the slope. It
      takes a little time to indicate an accurate level
      after the front mower recovers its horizontal
      position.
                                                                                      FIG. 35
                                                                 (7)   Fuel gauge

1.9.   HOUR METER

The hourmeter counts operation hours of the front
mower and show them in 5-digit number. The least                                       QUARTZ

significant figure shows one tenth hour of operation.


                                                                                    0 0 0 0 0 4
1.10. COOLANT TEMPERATURE WARNING SYSTEM                                               HOURS
      (HORN AND LAMP)
                                                                                       UNIDECK
IMPORTANT: When the engine coolant is over-heated,
           the warning horn sounds for 2 seconds
           and Engine coolant warning lamp illumi-
           nates. Rotation of the radiator fan is re-                                 FIG. 36
           versed for a few second, and then PTO                 (8)   Hour meter
           is stopped automatically.

               When the warning horn sounds,
               decelerated the engine to idling, and wait
               until the warning horn turns off.

               When the warning horn turns off, stop
               the engine and correct the trouble
               (clogged grass or dust around engine,
               radiator, etc.). Then re-start operation.

         WARNING: When inspecting the radiator,
         be sure that the engine cools down
         sufficiently. Never release the radiator cap
         while the coolant is hot, or boiling water will
         gush out.


                                                            40

--- Page 7 ---
SF224,235

4.    4WD LEVER

With this lever, 2WD/4WD automatic change-over and
permanent 4WD is selectable.

4WD PERM: Shift(push) the lever to engage permanent
4WD mode.

4WD AUT: Shift(pull) the lever to engage AUTO 4WD
mode.

In AUTO 4WD mode, 2WD and 4WD is selected
automatically during operation on a level ground, so the
lever operation is not required.
                                                                                        FIG. 47
When operating on a slope, shift the changeover lever             (1) 4WD Shift Lever
to the 4WD position without fail.

IMPORTANT:      Be sure to shift the 4WD lever to the
                "AUTO" position when operating on level
                ground, as level ground operation with
                the 4WD selected leads to a larger turn-
                ing radius and may cause turf damage.

IMPORTANT:      When shifting the 4WD lever, slow down
                the travelling speed below 1 km/h and
                make the machine go straight.

         WARNING:When operating the front mower
         on a slope, be sure the 4WD lever is locked
         in the 4WD position from the reasons
         mentioned below:

In the AUTO position the mechanism shifts to 2WD
automatically when the peripheral speed of the front
wheels exceeds that of the rear wheels, which means
loss of rear wheel driving power.

For example, when moving uphill if the front wheels
slip, the mechanism stays in 4WD. But moving downhill
if the front wheels slip and lose grip, and begin to slip
down the slope, it shifts to 2WD, that is, braking effect
of the HST unit is lost, which means loss of front mower
control.

From another point of view, when you try to turn the front
mower on a slope, rear wheel driving power is lost and
the front mower may slip down the slope, which is also
very dangerous.


                                                             50

--- Page 9 ---
SF224,235

12. WHEEL TIGHTENING BOLTS AND NUTS

Check the wheel tightening bolts and nuts for looseness
All bolts and nuts should be tightened to the specified
torque.

Specified tightening torque (Bolt):

      Front wheel: 45.1 N・m 〜 57.9 N・m (460 kgf・cm 〜 590 kgf・cm)
      Rear wheel: 127.2 N・m 〜 147.2 N・m (1298 kgf・cm 〜 1502 kgf・cm)


Tighten the bolts near the maximum level and tighten
again so that the groove and hole aligned together,
insert the cotter pin through the hole and groove, sprit
the edge of it.

13.     BATTERY

           DANGER:
           ・The battery generates very explosive
            gases, so avoid smoking and keep sparks
            and open flames away from the battery.
            Charging the battery should be done in a
            place well ventilated to disperse explosive
            gasses as quickly as possible.
           ・Battery electrolyte is very corrosive and
            will cause burns, so if it splashes on skin
            or clothes, wash it off immediately. If acid
            contacts eyes, flush immediately with
            clean water and get medical attention.
           ・When using booster cables, take                                                          FIG. 72
            sufficient safety measures.                                    (1)       Battery


■       INSPECTION OF BATTERY

The battery,1, is installed on the middle of the left hand
side of the front mower. Check to see if the electrolyte
level is between the upper and lower limits. When the                                                   2
level is near to the lower limit or below, raise the level
with distilled water to the upper limit.

           WARNING: Never attempt to keep on using
                                                                                                                          A
           or charging the battery with a electrolyte                            1
           level lower than the limit, or the battery may
           explode or its service life be shortened due
           to deterioration inside the casing.

IMPORTANT: The electrolyte level should always be                                                                     B
           kept between the upper and lower limits. A
           too high level will cause the electrolyte to
           overflow and corrode other parts.
                                                                                                     FIG. 73
                                                                           (1) Battery         (2)      Filler plug
                                                                           A Upper limit       B:     Lower limit


                                                                      60

--- Page 10 ---
SF224,235

25. WASHING OF THE MACHINE

        CAUTION: If you use compressed water, be sure to use in accordance with this operator’s manual
        and safety label. In case of irregular use, it may cause personal injury and damage to the machine.


        CAUTION: Set the spraying nozzle in ‘spread’ position and keep the distance away from the machine
        more than 60 cm in order to avoid damage to the machine. Especially, be care not to hit the
        compressed water to electrical parts and label.

Unsuitable washing may cause the following accidents;

    1. Fire as a result of short circuit or the damage to the electrical parts.

    2. Oil leakage as a result of the damage to the hydraulic hose.

    3. Damage to the machine.
       (1) Label peeling.
       (2) Accident occurs by the damaged electrical parts, engine, radiator, and interior.
       (3) Lubber parts (tire, seal) and resin parts are damaged.
       (4) Paint peeling.


                                                                   Keep the distance more
                                                                   than 60 cm


                                                                                                       Hose


                                                                         Set the spaying nozzle in ‘spread’ position


                                                             70

--- Page 12 ---
SCMA54,SCMB60,SSM54

3.      STARTING MOWING OPERATION                                              (1) Mower PTO switch (Forward/TOP)
                                                                               (2) Blower PTO switch (Rearward/BOTTOM)
          CAUTION :                                                            (3) For Mower and Blower (Center)
          ・R e a d t h e c o n t e n t s o f t h i s m a n u a l
           thoroughly and carefully and keep safe                              NOTE: When blower and mower PTO are operating,
           operation in mind.                                                        both blower and mower PTO will stop by
          ・Before moving the front mower into the                                    pushing the blower PTO switch.
           working site, investigate the whole site
           and get rid of all obstacles such as stones,                        NOTE: When the collector is lifted, mower and blower
           wood, empty tins, bottles, wires, etc for                                 PTO cannot be operated.
           operation safety.
          ・Investigate the site for pits, mounds,                              NOTE: When this switch is in center position, both
           steps, slope angles, ground softness,                                     mower and blower can be operated, if the PTO
           water pools, etc to avoid turning over,                                   ON/OFF switch is in ON position.
           falling down, and side-shifting.
          ・Also make sure there is no danger of
           hurting children, animals, by-standers.
           and damaging nearby trees, buildings, etc.                                      5          4


a.      Start the engine and turn the throttle lever (5) to the
        intermediate position between the low speed and high
        speed positions.

b.      Shift the mower lift lever (4) to the up position to raise
        the mower deck.

c.      Release the parking brake.

d.      Depress the HST forward travel pedal gradually to
        drive the front mower into the working site.
                                                                               (4) Mower lift lever   (5) Throttle lever
e.      Release the HST pedal gradually to stop the front
        mower.                                                                 B:PTO ROTATION Switch
f.      Shift the mower lift lever (4) to the down position to
        lower the mower on the ground.

g.      Select the MOWER AND BLOWER SWITCH from (A1)                                                                1
        to (A3) for proper operation.

h.      S l i d e a n d p u s h B O T TO M b u t t o n ( B 2 ) o f P TO
                                                                                                                           3
        ROTATION Switch.

NOTE:     In order to operate blower PTO or mower PTO, PTO
          ROTATION SWITCH (PTO ON/OFF SWITCH) to
          be set ON position by sliding(B3) and push Top
          button(B1).                                                                                       2
          Push Top button of PTO ROTATION SWITCH, when
          stopping PTO operation.
                                                                               (1)    TOP button
                                                                               (2)    BOTTOM button
A:MOWER AND BLOWER SWITCH
                                                                               (3)    Sliding Direction
                      1                                                                  *Please also refer to P38 1.5 MOWER AND
                                                                                          BLOWER SWITCH section and 1.6 PTO
                                                                                          ROTATION SWITCH.
                      3
                                                                                           CAUTION :
                                                                                           ・PTO restriction mechanism works only
                                                                                            while the PTO is working.
                                                                                           ・Before starting to mow, make sure
                      2                                                                     that this mechanism works properly.
                                                                                            Be sure to detach the drive shaft
                                                                                            before checking the PTO restriction
                                                                                            mechanism.


                                                                          90

--- Page 13 ---
SCMA54,SCMB60,SSM54

INSPECTION & REPLACEMENT OF BLADES(SSM54)

・Inspection of blades                                                ・Replacement of blades(SSM54)

a.   Apply the parking brakes.                                       Lift up the mower deck and stop the engine or remove
                                                                     the mower deck from the front mower.
         CAUTION: Be sure to apply the parking
         brakes securely.                                                     CAUTION: As blade edges are very sharp,
                                                                              be sure to wear gloves to avoid being cut.

b.   Start the engine and turn the throttle lever to the low
     speed position to decelerate the engine.                        a.   Chock a blade by inserting a piece of wood between
                                                                          the blade and mower deck to prevent the blades
c.   Shift the lift lever to the UP position and raise the                from rotating. Loosen the blade tightening nut.
     mower deck to the highest position.
                                                                              CAUTION:
d.   Stop the engine.                                                         ・Never attempt to loosen the blade
                                                                               tightening nut by holding the blade by
e.   Remove the rear linkage of mower deck by pull out                         hand.
     the pin.
                                                                              ・The chocking wood should be held
f.   Lift up the front position of mower deck.                                 securely so as not to become dislocated.
                                                                               During this operation, always pay
         CAUTION: When turning the mower deck,                                 sufficient care not to be hurt even when
         take care not to allow it to hit your feet.                           the wood is removed.

                                                                     As the blades are tightened along with washers and
g.   Lock the mower deck by inserting the stopper pin                shims, take care not to lose them when the blades are
     into the hole in the left-hand lift arm.                        disassembled.

h.   Check the mower blades for deformation and
     damage.


                                                                     (1) Spanner       (3) Blade
                                                                     (2) Nut           (4) Wood


                                                               100

--- Page 14 ---
SCMA54,SCMB60,SSM54


            Troubles                        Presumable causes                              Remedies

Excessive noise and vibration   • Deformed or interfering shaft cover        • Repair it.
                                • Damaged bevel gears                        • Consult your dealer.
                                • Broken or unbalanced blades                • Replace them with new one.
                                • Loose blade tightening bolts               • Re-tighten them to 1000 kgf •cm.


Too low engine output
                                • Too low engine speed                       • Mow at full throttle (   ).
                                • Too fast travelling speed                  • Slow down.
                                • Foreign matter caught between blade and    • Clean.
                                  blade support
                                • Defective engine                           • Consult your dealer.

Gauge wheels do not turn.       • Foreign matter caught in shaft             • Clean.
                                • Broken wheel                               • Replace it with new one.
                                • Short of grease                            • Inject grease.

Blades do not rotate.           • Loose blade tightening bolts               • Re-tighten them to 1000 kgf •cm.
                                • Foreign matter caught in blades or         • Clean.
                                  blade supports
                                • Broken bevel gears                         • Consult your dealer.


Mower does not rise.            • Inside of the mower deck is clogged with   • Clean.
                                  too much grass or mud.
                                • Defective hydraulic system                 • Consult your dealer.


                                                      110

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