PDF Operator's Manual Hyundai R60CR-9 Crawler Excavator - 1 MB
This operator's manual is the definitive guide for safely and efficiently operating the Hyundai R60CR-9 Crawler Excavator.
It provides detailed information on controls, instrumentation, pre-operation checks, and basic maintenance tasks.
Adhering to the guidelines within this manual will help prevent accidents and prolong the life of the machine.
It is a must-read for any new or experienced operator of this excavator.
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--- Page 1 ---
CONTENTS
Foreword ----------------------------------------------------------- 0-1 6. Efficient working method --------------------------- 4-11
Before servicing this machine --------------------------- 0-2 7. Operation in the special work sites ------------- 4-15
EC regulation approved ------------------------------------ 0-3 8. Normal operation of excavator ------------------- 4-17
Table to enter S/No and distribution --------------------- 0-4 9. Attachment lowering pattern ---------------------- 4-18
Safety labels ------------------------------------------------------ 0-5 10. Storage -------------------------------------------------- --- 4-19
Machine data plate -------------------------------------------- 0-14 11. RCV lever operating pattern ----------------------- 4-21
Guide (direction, S/No, symbol) ------------------------ 0-15
TRANSPORTATION
SAFETY HINTS 1. Preparation for transportation -------------------- 5-1
1. Before operating the machine -------------------- 1-1 2. Dimension and weight ------------------------------- 5-2
2. During operating the machine -------------------- 1-16 3. Loading the machine --------------------------------- 5-4
3. During maintenance ----------------------------------- 1-23 4. Fixing the machine ------------------------------------ 5-6
4. Parking -------------------------------------------------------- 1-26 5. Loading and unloading by crane ---------------- 5-7
SPECIFICATIONS MAINTENANCE
1. Major components ------------------------------------- 2-1 1. Instruction ------------------------------------------------- 6-1
2. Specifications -------------------------------------------- 2-2 2. Tightening torque --------------------------------------- 6-6
3. Working range ------------------------------------------- 2-3 3. Fuel, coolant and lubricants ----------------------- 6-9
4. Weight ------------------------------------------------------- 2-4 4. Maintenance check list ------------------------------ 6-11
5. Lifting capacities ---------------------------------------- 2-5 5. Maintenance chart ------------------------------------ 6-16
6. Bucket selection guide ------------------------------- 2-7 6. Service instruction ------------------------------------- 6-18
7. Undercarriage ------------------------------------------- 2-8 7. Electrical system --------------------------------------- 6-36
8. Specification for major components ----------- 2-9 8. Air conditioner and heater -------------------------- 6-39
9. Recommended oils ------------------------------------ 2-12
TROUBLESHOOTING GUIDE
CONTROL DEVICES 1. Engine -------------------------------------------------- ---- 7-1
1. Cab devices ----------------------------------------------- 3-1 2. Electrical system --------------------------------------- 7-2
2. Cluster ------------------------------------------------------- 3-2 3. Others ------------------------------------------------------- 7-3
3. Switches ---------------------------------------------------- 3-13
4. Levers and pedals ------------------------------------- 3-17 HYDRAULIC BREAKER AND QUICK CLAMP
5. Full auto air conditioner and heater ----------- 3-19 1. Selecting hydraulic breaker ------------------------ 8-1
6. Others -------------------------------------------------------- 3-23 2. Circuit configuration ----------------------------------- 8-2
3. Maintenance --------------------------------------------- 8-3
OPERATION 4. Precaution while operating the breaker ------ 8-4
1. Suggestion for new machine ---------------------- 4-1 5. Quick clamp ---------------------------------------------- 8-6
2. Check before starting the engine --------------- 4-2
3. Starting and stop the engine ---------------------- 4-3 INDEX ------------------------------------------------------------ 9-1
4. Operation of the working device ----------------- 4-7
5. Traveling of the machine ----------------------------- 4-8
--- Page 3 ---
8) GENERAL CAUTIONS-CABIN (item 10)
This warning label is positioned on the right
side window of the cab.
Serious injury or death can result from
contact with electric lines.
An electric shock being received by
merely coming into the vicinity of an
electric lines, the minimum distance
should be kept considering the supply
voltage as page 1-7.
Serious injury or death can result from
dropping bucket.
Operating the machine with quick clamp
switch unlocked or without safety pin of
moving hook can cause the bucket to
drop off.
R35Z70FW11
9) SAFETY FRONT WINDOW (item 11)
This warning label is positioned on the both
side window of the cab.
Be careful that the front window may be
promptly closed.
21070FW24
10) WARNING FRONT WINDOW (item 12)
This warning label is positioned on the
front window of the cab.
5591FW05
11) DECAL-AIRCON FILTER (item 13)
This warning label is positioned on the
lower seat base.
ö Periodic and proper inspection, cleaning
and change of filter prolong air condition-
er life time and maintain good perfor-
mance.
21070FW26
0-9
--- Page 4 ---
PRECAUTIONS FOR ATTACHMENTS
When installing and using an optional
attachment, read the instruction manual for the
attachment and the information related to
attachments in this manual.
Do not use attachments that are not authorized
by Hyundai or your Hyundai distributor. Use of
unauthorized attachments could create a safety
problem and adversely affect the proper
operation and useful life of the machine.
Any injuries, accidents, product failures resulting
from the use of unauthorized attachments are
not the responsibility of Hyundai.
The stability of this machine is enough to be
used for general work. When you operate this
machine, allow for the lifting capacity tables. If
you want to use other special applications (not
covered in this manual), you have to attach
additional counterweight or be cautious while
running the machine.
SAFETY RULES
Only trained and authorized personnel can
operate and maintain the machine.
Follow all safety rules, precautions and
instructions when operating or performing
maintenance on the machine.
When working with another operator or a
person on worksite traffic duty, be sure all
personnel understand all hand signals that are
to be used.
SAFETY FEATURES
Be sure all guards and covers are in their proper
position. Have guards and covers repaired if
damaged.
Use safety features such as safety lock and
seat belts properly.
Never remove any safety features. Always
keep them in good operating condition.
Improper use of safety features could result in
serious bodily injury or death.
1-4
--- Page 5 ---
ö All vibration levels are in meter per second squared.
ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving
equipment.
Machine Typical operating Vibration Levels Scenario Factors
Machine kind
family condition X axis Y axis Z axis X axis Y axis Z axis
Excavator Compact Excavating 0.33 0.21 0.19 0.19 0.12 0.10
crawler Hydraulic breaker app. 0.49 0.28 0.36 0.20 0.13 0.17
excavator
Transfer movement 0.45 0.39 0.62 0.17 0.18 0.28
Crawler Excavating 0.44 0.27 0.30 0.24 0.16 0.17
excavator Hydraulic breaker app. 0.53 0.31 0.55 0.30 0.18 0.28
Mining application 0.65 0.42 0.61 0.21 0.15 0.32
Transfer movement 0.48 0.32 0.79 0.19 0.20 0.23
Wheeled Excavating 0.52 0.35 0.29 0.26 0.22 0.13
excavator Transfer movement 0.41 0.53 0.61 0.12 0.20 0.19
ISO Reference Table A – Equivalent vibration levels of whole body vibration emission for earthmoving
equipment.
Machine Typical operating Vibration Levels Scenario Factors
Machine kind
family condition X axis Y axis Z axis X axis Y axis Z axis
Loader skid steer V-shaped motion
1.21 1.00 0.82 0.30 0.84 0.32
loader (tracks)
Wheel backhoe Excavating
0.28 0.26 0.20 0.09 0.16 0.06
loader
Wheel loader Load and carry motion 0.84 0.81 0.52 0.23 0.20 0.14
Mining application 1.27 0.97 0.81 0.47 0.31 0.47
Transfer movement 0.76 0.91 0.49 0.33 0.35 0.17
V-shape motion 0.99 0.84 0.54 0.29 0.32 0.14
ö Refer to “ISO/TR 25398 Mechanical Vibration-Guideline for the assessment of exposure to
whole body vibration of ride on operated earthmoving machines” for more information about
vibration. This publication uses data that is measured by international institutes, organizations
and manufacturers. This document provides information about the whole body exposure of
operators of earthmoving equipment.
1-14
--- Page 6 ---
There is the danger of fire in fuel and oil.
Store in cool and dry area, away from any open
flames.
13031SH37
Do not touch exhaust pipe, or may cause
severe burn.
13031SH38
Do not open the engine hood and covers while
the engine is running.
13031SH39
Be careful of not hitting the edges when you
service engine.
13031SH40
1-24
--- Page 7 ---
7. UNDERCARRIAGE
1) TRACKS
X-leg type center frame is integrally welded with reinforced box-section track frames. The design
includes dry tracks, lubricated rollers, idlers, sprockets, hydraulic track adjusters with shock
absorbing springs and assembled track-type tractor shoes with triple grousers.
2) TYPES OF SHOES
Triple grouser Rubber track
Model Shapes
Shoe width mm (in) 380 (15) 400 (16)
Operating weight kg (lb) 5900 (13010) 5800 (12790)
R60CR-9
Ground pressure kgf/cm2 (psi) 0.36 (5.12) 0.34 (4.83)
Overall width mm (ft-in) 2000 (6' 7") 2000 (6' 7")
3) NUMBER OF ROLLERS AND SHOES ON EACH SIDE
Item Quantity
Carrier rollers 1 EA
Track rollers 5 EA
Track shoes 40 EA
2-8
--- Page 8 ---
(11) Auto idel pilot lamp
Η If the control lever and pedal are not moved for several
seconds with auto idle switch pressed, the indicator illuminates
and engine speed is decelerated.
Θ If the auto idle switch is pressed once more or the control lever
or pedal is moved, the indicator turns off and the number of
21073CD17 engine revolution is turned to the previous condition.
(12) M mode pilot lamp
Η This lamp is ON when the M mode switch is pressed.
Θ Engine is operated with a maximum speed.
55W7A3CD83
(13) Boom offset pilot lamp
Η This lamp is ON when the boom offset switch is pressed.
555C93CD13
3-6
--- Page 9 ---
12) BOOM OFFSET SWITCH
(1) This switch is used to swing the boom to the right or left direction.
(2) The indicator lamp turned ON when selected this switch.
ö Refer to the page 4-7 for the operation.
5593CD21A
13) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
ö Never turn the master switch to O (OFF) with the engine running.
It could result in engine and electrical system damage.
OFF 13033CD81
14) HORN SWITCH
(1) This switch is at the top of left side control lever.
Horn switch
On pressing, the horn sounds.
LH RCV lever
5593CD31
15) BREAKER OPERATION SWITCH
Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation switch selection switch on the switch panel is selected.
RH RCV lever
5593CD32
3-16
--- Page 10 ---
(4) Handsfree jack socket
Η Connect the jack cable when call by handsfree.
USB Ear HP
Θ Use the special adapter when jack cable is not interchangeable.
Ι Check the jack type of mobile phone before use.
21093CD51D
(5) Indicator lamp
Η This lamp is turned ON when the handsfree mode selected.
USB Ear HP
21093CD51E
(6) Service socket
Η Utilize the power of 12 V as your need and do not exceed power of
12 V, 30 W.
21093CD51F
3-26
--- Page 11 ---
RADIO AND USB PLAYER (machine
(machine serial No. : #0008-#1194
#0008-#1194)
■BASIC
BASIC FUNCTIONS
1 4 LCD 3
2 5 6
2209S3CD70
1 Power (PWR) button 4 Radio (FM/AM) selection button
2 Volume/Sound setting button 5 USB slot
3 Mode selection button 6 AUX terminal
(1) Power
ower (PWR) button
① Press the PWR button to turn on the audio. While the audio is
PWR operating, press the button to turn the power off.
2209S3CD70A
(2) Volume/Sound
olume/Sound setting button
·Volume
Volume (VOL) button
SELECT ① Turn the VOL button clockwise to increase the volume and
PUSH
counter-clockwise to decrease the volume.
VOL
2209S3CD70B
3-35
--- Page 13 ---
(3) FF/REW button
① While an iPod is operating, press and hold the FF button to fast-
forward the song.
② When fast-forward is complete, the next song will properly play from
the beginning even if you continue holding the button. Press and
2209S3CD72A hold the REW button to rewind the song.
③ When rewind is complete, the current song will properly play from
the beginning even if you continue holding the button.
④ Shortly pressing the buttons will not operate the FF/REW.
(4) Repeat (RPT) button
① While music is playing, press the RPT button to repeat the currently
playing song.
2209S3CD72B
(5) Random play (RDM) button
① While music is playing, press the RDM button to randomly play the
songs.
2209S3CD72C
(6) Scroll
croll (SCR) button
① Displays the file name of the currently playing song on the LCD.
Here, the SCR button turns the file name SCROLL ON/OFF.
2209S3CD72D
(7) View music info (INFO) button
① Each time the INFO button is pressed, the info on the currently
playing song will be displayed in order of ARTIST → ALBUM →
TITLE.
2209S3CD72E
3-45
--- Page 14 ---
(5) Track Scan Play (SCAN) button
- SCAN playback : Simply press SCAN (12) button to play the first 10
seconds of each track.
- SCAN folder : Press and hold SCAN button for longer than 2
seconds to scan play the tracks in current folder.
9403CD113 - SCAN off : Simply press it again to cancel SCAN feature.
(6) Track Repeat Play (RPT) button
- REPEAT playback : Simply press RPT (8) button to play current
track repeatedly.
- REPEAT folder : Press and hold RPT for longer than 2 seconds to
repeat play the tracks in current folder.
9403CD114 - REPEAT off : Simply press it again to cancel REPEAT feature.
(7) Track Random Play (RDM) button
- RANDOM playback : Simply press RDM (9) button to play the tracks
in the device in a random sequence.
- RANDOM folder : Press and hold RDM button for longer than 2
seconds to random play the tracks in current
9403CD115 folder.
- RANDOM off : Simply press it again to cancel RANDOM feature.
(8) ID3 v2 (DISP)
① While a MP3 file is playing, press DISP button (6) to display ID3
information. Repeat push DISP button (6) to show directory name /
file name and album name / performer / title.
※ If the MP3 disc does not have any ID3 information, it will show
9403CD116
NO ID3.
* USB Information and Notice
a. Playback FILE SYSTEM and condition allowance.
- FAT, FAT12, FAT16 and FAT32 in the file system.
- V1.1, V2.2 and V2.3 in the TAG (ID3) version.
b. Display up to 32 characters in the LCD display.
c. No support any of MULTI-CAED Reader.
d. No high speed playback but only playing with normal full speed.
※ DRM files in the USB may cause malfunction to playback in
the radio unit.
※ The temperature below -10 Celsius, the audio unit with USB
hook up would be affected to play well.
3-55
--- Page 15 ---
2) TRAVELING ON A SLOPE
(1) Make sure that the travel lever is properly
maneuvered by confirming the travel motor is in
the right location.
(2) Lower the bucket 20 to 30 cm (1 ft) to the ground
so that it can be used as a brake in an 20~
30c
emergency. m
(3) If the machine starts to slide or loses stability,
lower the bucket immediately and brake the
machine. Travel motor
(4) When parking on a slope, use the bucket as a
brake and place blocks behind the tracks to
prevent sliding.
ö Machine cannot travel effectively on a slope
when the oil temperature is low. Do the
warming-up operation when it is going to
travel on a slope.
Travel motor
Be careful when working on slopes. It may
cause the machine to lose its balance and
turn over.
20~30cm(1ft)
Be sure to keep the travel speed switch on
the LOW (turtle mark) while traveling on a
60CR94OP08
slope.
3) TRAVELING ON SOFT GROUND
ö If possible, avoid to operate on soft ground.
(1) Move forward as far as machine can move.
(2) Take care not to go beyond the depth where
90 ~ 110
towing is impossible on soft ground.
(3) When driving becomes impossible, lower bucket
and use boom and arm to pull the machine.
Operate boom, arm, and travel lever at the same
60CR94OP09
time to avoid the machine sinking.
4-9
--- Page 16 ---
10. STORAGE
Maintain the machine taking care of following to
prevent the deterioration of machine when storing
the machine for a long time, over 1 month.
1) BEFORE STORAGE
4 5 4 3 2 1
(1) Cleaning the machine
Clean the machine. Check and adjust tracks.
Grease each lubrication part.
(2) Lubrication position of each part
Change all oil.
6 7 8
※ Be particularly careful when you reuse the
machine. 1 Lubricating manifold (4EA)
2 Boom connection pin (2EA)
As oil can be diluted during storage.
3 Boom cylinder pin (2EA)
Apply an anticorrosive lubricant on the
4 Arm cylinder pin (2EA)
exposed part of piston rod of cylinder and in
5 Boom and arm connection pin (1EA)
places where the machine rusts easily. 6 Arm and bucket (5EA)
7 Dozer blade and cylinder (4EA)
8 Boom swing post (2EA) 60CR94OP21
(3) Master switch
Turn OFF the master switch mounted electric
Rear trim assy
box and store the machine.
(4) Be sure to mix anticorrosive antifreezing solution
Master switch
in the radiator.
OFF
55Z94OP11
(5) Prevention of dust and moisture
Keep machine dry. Store the machine setting
wood on the ground.
※ Cover exposed part of piston rod of cylinder.
※ Lower the bucket to the ground and set a sup-
port under track.
60CR94OP22
4-19
--- Page 17 ---
2. DIMENSION AND WEIGHT
1) Base machine
Mark Description Unit Specification
L Length mm (ft-in) 3070 (10' 1")
H
H Height mm (ft-in) 2550 ( 8' 4")
Wd Width mm (ft-in) 2000 ( 6' 7")
Wt Weight kg (lb) 5170 (11400) L W
ö With 380 mm (15") triple grouser shoes and 470
kg (1040 lb) counterweight. 60CR95TA02
2) Boom assembly
Mark Description Unit Specification
L Length mm (ft-in) 3020 ( 9' 10")
H
H Height mm (ft-in) 1160 ( 3' 10")
Wd Width mm (ft-in) 330 ( 1' 1")
L
Wt Weight kg (lb) 300 (660)
ö 2.9 m boom with arm cylinder (included piping
and pins). R5575TA03
Arm CYL : 55 kg
3) Arm assembly
Mark Description Unit Specification
L Length mm (ft-in) 2000 ( 6' 7")
H Height mm (ft-in) 510 ( 1' 8")
H
Wd Width mm (ft-in) 165 ( 0' 7")
L
Wt Weight kg (lb) 205 (450)
ö 1.48 m (4'10") arm with bucket cylinder (included
linkage and pins). R5575TA04
Bucket CYL : 35 kg
4) Bucket assembly
Mark Description Unit Specification
L Length mm (ft-in) 1020 ( 3' 4")
H
H Height mm (ft-in) 570 ( 1' 10")
Wd Width mm (ft-in) 740 ( 2' 5") L
Wt Weight kg (lb) 170 (380)
ö 0.18 m3 (0.24 yd3) SAE heaped bucket (Included
tooth and side cutters). 13035TA05
5-2
--- Page 18 ---
6) PERIODICAL REPLACEMENT OF SAFETY PARTS
(1) It is desirable to do periodic maintenance the
machine for using the machine safely for a long
time.
However, recommend to replace regularly the
parts related safety not only safety but maintain
satisfied performance.
(2) These parts can cause the disaster of life and
material as the quality changes by passing time
and it is worn, diluted, and gets fatigued by
using repeatedly.
These are the parts which the operator can not
judge the remained lifetime of them by visual
inspection.
(3) Repair or replace if an abnormality of these
parts is found even before the recommended
replacement interval.
Periodical replacement of safety parts Interval
Fuel hose(tank-engine)
Every
Engine Heater hose 2 years
(heater-engine)
Pump suction hose
Main Every
Pump delivery hose
circuit 2 years
Hydraulic Swing hose
system Boom cylinder line hose
Working Every
Arm cylinder line hose
device 2 years
Bucket cylinder line hose
ö1. Replace O-ring and gasket at the same
time when replacing the hose.
2. Replace clamp at the same time if the
hose clamp is cracked when checking and
replacing the hose.
6-5
--- Page 19 ---
10) WHEN REQUIRED
Whenever you have trouble in the machine, you must perform the service of related items, system
by system.
Check items Service Page
Fuel system
·Fuel tank Drain or Clean 6-25
·Prefilter Clean or Replace 6-25
·Fuel filter element Replace 6-26
Engine lubrication system
·Engine oil Change 6-18, 19
·Engine oil filter Replace 6-18, 19
Engine cooling system
·Coolant Add or Change 6-20, 21, 22, 23
·Radiator Clean or Flush 6-20, 21, 22, 23
·Charge air cooler Check 6-23
Engine air system
·Air cleaner element Replace 6-24
Hydraulic system
·Hydraulic oil Add or Change 6-27
·Return filter Replace 6-28
·Pilot line filter Replace 6-29
·Element of breather Replace 6-29
·Suction strainer Clean 6-28
Under carriage
·Track tension Check, Adjust 6-32
Bucket
·Tooth Replace 6-34
·Side cutter Replace 6-33
·Linkage Adjust 6-33
·Bucket assy Replace 6-33
Air conditioner and heater
·Fresh air filter Clean, Replace 6-39
·Recirculation filter Clean 6-40
6-15
--- Page 20 ---
9) FUEL TANK
(1) Fill fuel fully when system the operation to
Fuel
minimize water condensation, and check it with gauge
fuel gauge before starting the machine.
(2) Drain the water and sediment in the fuel tank by
opening the drain cock.
ö Be sure to LOCK the cap of fuel tank.
ö Remove the strainer of the fuel tank and
clean it if contaminated.
Stop the engine when refueling.
All lights and flames shall be kept at a safe
distance while refueling.
Drain plug
55Z96MA21
10) Prefilter
ö Inspect or drain the collection bowl of water
d a i l y a n d r e p l a c e t h e e l e m e n t eve r y
500hours. Bowl
Drain valve
(1 Drain water
(1)
Open Close
Η Open bowl drain valve to evacuate water.
Θ Close drain valve.
55W96MA03
(2 Replace element
(2)
Η Drain the unit of fuel. Follow "Drain water"
instructions above. Element
Open
Θ Remove element and bowl from filter head.
ö The bowl is reusable, do not damage or dis-
Bowl
card.
Open
Ι Separate element from bowl. Clean bowl and
seal gland.
55W96MA04
6-25
--- Page 21 ---
29) LUBRICAT
LUBRICATION
ION PIN AND BUSHING
(1) Lubricate to each pin of working device