PDF Operator's Manual Haulotte STAR 10 STAR 26J - 1 MB

This operator's manual provides essential instructions for the safe use of the Haulotte STAR 10 and STAR 26J vertical mast lifts.

The guide covers control functions, safety warnings, and routine inspection procedures.

It is a must-have resource for all personnel who operate or work near this equipment.

PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
WAWhatsApp fFacebook 𝕏X TGTelegram ✉Email
PDF viewer loading area

Text Preview from This Manual

The text below was extracted from the visible preview pages to help you confirm the manual contents before download.

--- Page 1 ---
Operator's manual


STAR 10 - STAR 26J


                                               Operator's manual


                                 STAR 10 - STAR26 J
                                                       USA


                                  4001178810         E 03.22       USA / GB

--- Page 3 ---
STAR 10 - STAR 26J

A- Foreword
                                                                                                                             A
             To enter or exit from the platform :
             • The machine must be completely stowed (Access configuration).
             • Face the machine to access the opening to the platform.
             • Keep 3 points of contact (both hands and a foot) on the steps and
               the guardrail.                                                                                                B
             • Keep fingers away from moving parts near entry gate.


             When in the platform :
             • Where personal fall protection equipment (FPE) is required by the
                                                                                                                             C
               employer, a competent authority or local regulations, we
               recommend using a full harness with a safety line.
             • Personal fall protection equipment must only be fastened to
               approved fall protection anchoring points on the platform provided
                                                                                                                             D


                                                                                                         307P216290 b
               for this purpose.                                                                    x1
             • Refer to this decal located on the platform.
             • Safety lines must never be attached to an object or structure
               outside of the work platform.
             • Hold on securely to the guardrails.

             • Always keep your feet firmly on the floor of the platform.
             • Do not sit, stand, or climb on the platform guard rails.
                                                                                                                             E
             • Do not lean on the gate or sliding bar.
             • Do not lean over the guard rails or climb over them. Only work in
               the platform area within the guard rails.
             • Do not exit the platform until it is in the completely stowed position.
             • Do not use the guardrail as a means of access to climb in or out
                                                                                                                             F
               of the platform.


                                                                                                                             G

                                                                                                                             H

                                                                                                                             I

4001178810                         E 03.22                                               USA / GB                       11

--- Page 4 ---
STAR 10 - STAR 26J

A- Foreword
              UKCA Declarations of Conformity only apply to machines that are certified for England, Wales and
                                                                                                                 A
             Scotland.

                                Declaration of conformity - Electric platforms

                                                                                                                 B

                                                                                                                 C

                                                                                                                 D

                                                                                                                 E

                                                                                                                 F

                                                                                                                 G

                                                                                                                 H

                                                                                                                 I

4001178810                        E 03.22                                           USA / GB                21

--- Page 5 ---
STAR 10 - STAR 26J

B- Familiarization
                                                                                                       A
   Marking                  Description                  Marking                  Description

     C1      Chassis                                      C47      Battery isolation switch
     C4      Jib                                          C50      Battery charger socket
     C6
     C7
             Platform
             Platform control box
                                                          C54
                                                          C58
                                                                   Telescopic mast
                                                                   Pothole protection
                                                                                                       B
     C10     Slew ring                                    C59      Platform entry (hinged rail)
     C11     Turntable assembly                           C64      Tilt sensor
     C20     Tie-down (and/or forklift loading)           C74      Jib leveling cylinder
     C27     Ground control box + Universal plug          C76      Guardrail                           C
     C33     Counterweight                                C90      Batteries pack
     C34     Drive wheels                                 C136     Steer wheels
     C35     Document holder                              C170     Brake release switch
     C42     Foot Switch (For Japan only)

                                                  Universal plug
                                                                                                       D

                                                                                                       E

                                                                                                       F

                                                                                                       G

                                                                                                       H

                                                                                                       I

4001178810                        E 03.22                                         USA / GB        31

--- Page 6 ---
STAR 10 - STAR 26J

B- Familiarization
4 - Performance Specifications                                                                                                               A
         4.1 -      TECHNICAL CHARACTERISTICS

                    Use the table to select the right Haulotte machine for the job.

                    Do not replace parts that are essential to the stability of the machine, such as batteries or tyres, with parts
                                                                                                                                             B
                    that have a different weight or different specifications. The stability of the machine could be affected.

                                    CE, UKCA, AS, EAC, CSA and ANSI A92.20 standards

Machine
Characteristics - Dimensions                          SI
                                                              STAR 10
                                                                             Imp.                    SI
                                                                                                             STAR 26J
                                                                                                                            Imp.
                                                                                                                                             C
Maximum working height                             9,95 m                32 ft 8 in                9,95 m               32 ft 8 in
Maximum platform height                            7,95 m                26 ft 1 in                7,95 m               26 ft 1 in
Maximum horizontal reach                           3,06 m                10 ft 0 in                3,06 m               10 ft 0 in
Maximum outreach above the ground
Maximum jib articulation point height
                                                   2,58 m
                                                   6,83 m
                                                                         8 ft 6 in
                                                                         22 ft 5 in
                                                                                                   2,58 m
                                                                                                   6,83 m
                                                                                                                         8 ft 6 in
                                                                                                                        22 ft 5 in
                                                                                                                                             D
Turret rotation                                                                         345 °
Jib working range                                                                       130°
Total weight                                      2 680 kg               5,910 lb                 2 905 kg               6,400 lb
Maximum platform capacity

Maximum number of occupants
                                                   200 kg
                                                            Indoor use : 2
                                                                             440 lb                230 kg
                                                                                                          Indoor use : 2
                                                                                                                            500 lb
                                                                                                                                             E
                                                           Outdoor use : 1                                Outdoor use : 1
                                                Indoor use :           Indoor use :              Indoor use :         Indoor use :
                                               0 km/h (0 m/s)         0 mph (0 ft/s)            0 km/h (0 m/s)        0 mph (0 ft/s)
Maximum wind speed
                                               Outdoor use :          Outdoor use :             Outdoor use :         Outdoor use :


Manual force
                                             45 km/h (12,5 m/s)      28 mph (41 ft/s)
                                                     Indoor use : 400 N (90 lbf)
                                                                                              45 km/h (12,5 m/s)     28 mph (41 ft/s)
                                                                                                    Indoor use : 400 N (90 lbf)              F
                                                    Outdoor use : 200 N (45 lbf)                    Outdoor use : 200 N (45 lbf)
Gradeability - 2WD                                                                      25 %
Maximum rated slope allowed                                                              3°
Maximum load on wheel                             1370 kg                3020 lb                   1610 kg               3550 lb
Maximum ground pressure of wheel on
paved ground
                                                16,8 daN/cm²             244 psi                16,44 daN/cm²            238 psi
                                                                                                                                             G
Drive speed :
• Folded machine maximum speed - High              5 km/h                3.1 mph                   5 km/h                3.1 mph
speed
• Unfolded machine maximum speed -                0,6 km/h               0.4 mph                  0,6 km/h               0.4 mph
Micro-speed
Maximum freewheel speed during towed
                                                   5 km/h                3.1 mph                   5 km/h                3.1 mph
                                                                                                                                             H
operation
Outside turning radius                             1,88 m                 6 ft 2 in                1,88 m                6 ft 2 in
Inside turning radius                              0,45 m                 1 ft 6 in                0,45 m                1 ft 6 in
Solid tires/tyres                                                       406 mm x 100 mm (16 in / 4 in)
                                                             Power source                                                                    I
Electric motor                                                                  AC - 2,17 kW / 2.9 hp


4001178810                                  E 03.22                                                       USA / GB                      41

--- Page 8 ---
STAR 10 - STAR 26J

C- Pre-operation inspection
Pre-operation inspection
1 - Recommendations
                                                                                                                         A
      The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
      is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
      and in compliance with this Operator's Manual. All managers who are responsible for persons
      operating the machine must be familiar with the local regulations currently applicable in the country of
      use and ensure that they are adhered to.
                                                                                                                         B
      Before using the machine, read the previous chapters in this manual. Ensure that you have understood
      the following points :
      • Safety precautions.
      • Operator's responsibilities.                                                                                     C
      • Conditions and the operating principles of the machine.

2 - Working area assessment
      Before any operation :
      • Carry out a thorough inspection of the site to identify any potential risks within the work zone.
                                                                                                                         D
      • Take the necessary precautions to avoid collisions with other machinery within the work zone.
      Ensure that :
      • The weather conditions (wind, rain, etc.) allowing the machine to be used.
      • The ground withstands the weight of the machine and has not been affected by the poor weather
                                                                                                                         E
        conditions.
      • Check that the authorisations to work with the machine on the site in question have been obtained
        (.g. chemical product factories).
      • Define a rescue plan for all the risks, including the risk of falls and crushing.
                                                                                                                         F

                                                                                                                         G

                                                                                                                         H

                                                                                                                         I

4001178810                             E 03.22                                            USA / GB                 51

--- Page 9 ---
STAR 10 - STAR 26J

D- Operation instructions
         2.2 -     MOVEMENT CONTROL                                                                                                   A
                   Platform leveling is available, regardless of the work height. Even at low movement speeds,
                   use the controls with caution.

                   N.B.-:-RELEASING THE ENABLE SWITCH (228) WILL STOP ALL MOVEMENTS.

                                       Ground box controls (emergency station)
                                                                                                                                      B
     Command                                                                       Action
                                          Push the mast selector switch (127) upwards to extend the mast.

                                                                                                                                      C
Mast Extend /
Retract                                   Push the mast selector switch (127) downwards to retract the mast.


                                          Push the rotation selector switch (128) to the right to rotate the turret
                                          counterclockwise (CCW).
                                                                                                                                      D
Turret rotation
                                          Push the rotation selector switch (128) to the left to rotate the turret clockwise (CW).


                                          Push the jib switch (129) upwards to raise the jib.
                                                                                                                                      E
Jib raising / lowering
                                          Push the jib switch (129) downwards to lower the jib.

                                                                                                                                      F
         2.3 -     ADDITIONAL CONTROLS

                   For the machines equipped with beacon light :
                   • Press and hold the beacon button ( 105 ) to activate. Release beacon button ( 105 ) to turn
                                                                                                                                      G
                     OFF.


                                                                                                                                      H

                                                                                                                                      I

4001178810                             E 03.22                                                     USA / GB                      61

--- Page 10 ---
STAR 10 - STAR 26J

D- Operation instructions
             • Follow the instructions on the decal near the distributor :                                  A
                                                           1 + 2 A : Mast lifting

                                                           1 + 2 A : Mast rotation (towards left)

                                                           1 + 2 B : Mast rotation (towards right)
                                                                                                            B
                                                           1 + 2 A : Chassis rotation (to the right)


                                                                                                            C

                                                           1 + 2 B : Chassis rotation (to the left)
                                                                                                            D

                                                                                                            E

             If the operator cannot be lowered by any of the above mentioned methods,
             contact HAULOTTE Services® immediatly.
                                                                                                            F

                                                                                                            G

                                                                                                            H

                                                                                                            I

4001178810                        E 03.22                                                 USA / GB     71

--- Page 11 ---
STAR 10 - STAR 26J

D- Operation instructions
      5.9 -   LOADING AND UNLOADING WITH FORKLIFT                                                                      A
              • Lower the mast and jib.

              The machine must be in the fully stowed transport
              position.
                                                                                                                       B
              • Ensure that the machine controls are in the OFF
                position.
              • Forklift used to load and unload must have adequate
                capacity (Refer to
                specifications).
                                           Section B 4 Technical

              • Adjust the forklift forks spread to match with the
                                                                                                                       C
                machine fork pockets.
              • Carefully insert the forklift forks in the designated
                machine fork pockets.

                                                                                                                       D

                                                                                                                       E

                                                                                                                       F
              Never place yourself below or too close to the machine during loading.
              A wrong move can lead to machine tipping over and may cause serious injuries and material damage.
              Unloading
              • Carefully lift the machine and make sure that the machine weight is properly balanced.
                                                                                                                       G
              • Slowly lower the machine and place it on the ground.


                                                                                                                       H

                                                                                                                       I

4001178810                          E 03.22                                            USA / GB                   81

--- Page 12 ---
STAR 10 - STAR 26J

E- General Specifications
General Specifications                             A
              Notes
                                                   B

                                                   C

                                                   D

                                                   E

                                                   F

                                                   G

                                                   H

                                                   I

4001178810               E 03.22   USA / GB   91

--- Page 13 ---
STAR 10 - STAR 26J

E- General Specifications
              5.1.6 - Specific decals                                                                  A
                                              Location of the decals


                                                                                                       B

                                                                                                       C

                                                                                                       D

                                         Software version to ≥ 1.12.7.0
                                                                                                       E
    Marking                       Description                     Quantity         Part number
      302        Activ' Shield Bar controls                            1           4000614500
      303
      305
                 Activ' Shield Bar instructions
                Do not lean on the bar
                                                                       1
                                                                       1
                                                                                   4001069630
                                                                                   4000206690
                                                                                                       F

                                                                                                       G

                                                                                                       H

                                                                                                       I

4001178810                        E 03.22                                    USA / GB            101

View the complete manual on HeyDownloads →