PDF Operator's Manual Haulotte OPTIMUM 8 & OPTIMUM 1931 E Forklift - 1 MB
This operator's manual is the essential guide for safely and efficiently using the Haulotte OPTIMUM 8 and OPTIMUM 1931 E models.
It covers all operational controls, safety precautions, and routine daily checks.
Familiarizing yourself with this manual is the first step towards maximizing productivity and ensuring a safe working environment.
It's a must-read for every operator before using the equipment.
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Operator's manual
OPTIMUM 8 - OPTIMUM 1931 E
Operator's manual
OPTIMUM 8 - OPTIMUM 1931 E
24203 0
X
USA
4001259400 E 01. 23 USA / GB
--- Page 3 ---
OPTIMUM 8 - OPTIMUM 1931 E
A- Foreword
A
To enter or exit from the platform :
• The machine must be completely stowed (Access
configuration).
• Face the machine to access the opening to the platform.
• Keep 3 points of contact (both hands and a foot) on the steps
and the guardrail.
B
• Keep fingers away from moving parts near entry gate.
When in the platform :
• Where personal fall protection equipment (FPE) is required by C
the employer, a competent authority or local regulations, we
recommend using a full harness with a safety line.
• Personal fall protection equipment must only be fastened to
approved fall protection anchoring points on the platform
provided for this purpose.
D
307P216290 b
x1
• Refer to this decal located on the platform.
• Safety lines must never be attached to an object or structure
outside of the work platform.
• Hold on securely to the guardrails.
• Always keep your feet firmly on the floor of the platform. E
• Do not sit, stand, or climb on the platform guard rails.
• Do not lean on the gate or sliding bar.
• Do not lean over the guard rails or climb over them. Only work
in the platform area within the guard rails.
• Do not exit the platform until it is in the completely stowed
F
position.
• Do not use the guardrail as a means of access to climb in or
out of the platform.
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OPTIMUM 8 - OPTIMUM 1931 E
A- Foreword
UKCA Declarations of Conformity only apply to machines that are certified for England, Wales and
A
Scotland.
D e c l a r a t i o n o f c o n f o r m i t y - E l e c t r i c
p l a t f o r m s
B
C
D
E
F
G
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--- Page 5 ---
OPTIMUM 8 - OPTIMUM 1931 E
B- Familiarization
A
Marking Description Marking Description
C1 Chassis C77 Platform access ladder
C2 Front drive wheels C78 Compartment locking latch
C6 Platform C81 Sliding guardrail
C7
C20
Platform control box
Tie-down (and/or forklift loading)
C82
C85
Extension deck lock pin
Scissors
B
C27 Ground control box + Universal plug C90 Battery tray
Pull T-handle for emergency
C30 Hydraulic oil tank C107
lowering
C35 Document holder C141 Rear wheel
C42
C58
Foot Switch (For Japan only)
Pothole protection
C142
C168
Lanyard attachment points
Maintenance support
C
Folding guardrails / Swing gate
C64 Tilt sensor C169
(Optional - Not shown)
C75 Extension deck C171 Scissors lifting cylinder
C76 Guardrail
U n i v e r s a l p l u g
D
E
F
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OPTIMUM 8 - OPTIMUM 1931 E
B- Familiarization
Controls and indicators A
Marking Item Description Function
27 HL800 Tilt indicator Machine on excessive slope
30 HL802 Overload indicator Platform overloaded
43 SA907 Horn button Move upwards and hold to activate horn
Pulled out : Platform control box power supply
B
46 SB802 E-stop button energized
Pushed in : De-energizes control system
Fault indicator Faulty or tilting or overloaded
85 HL903 Fault indicator
machine
C
100%
Battery charged
91 HL904 Battery charging indicator
D
40%
Flashing : Batteries have 40 % charge left
E
20%
Constantly on : Batteries have only 20 % charge
left
Move forward : Forward drive or platform raising
Movement joystick
108 SM901
Front axle steering selector
Move backwards : Reverse drive or platform
lowering
Press right side of button : Right-hand steering
F
Press left side of button : Left-hand steering
On : Raising / Lowering selection activated
110 HL420 Raising / lowering selector
Off : Raising / Lowering movement is not selected
On : Driving function activated
111
112
HL100
SA908
Driving selection indicator
2-position selector
Off : Driving movement is not selected
Move to the left : Platform raising / lowering
G
Move to the right : Drive movements
Press in and hold : Associated command is
validated
Press in and hold : Enable switch
123 SA905 Enable Switch
Press in and hold : Enable switch
Release : Associated command movement is
halted
H
245 SB800 Foot Switch (For Japan only) Press in and hold : Enable switch
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4001259400 E 01. 23 USA / GB 41
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OPTIMUM 8 - OPTIMUM 1931 E
B- Familiarization
ANSI and CSA standards A
Marking Description Quantity OPTIMUM 1931 E
1 Height of the floor and load 2 4000706390
2 Maximum Pressure per Tire - Floor Loading 4 4000761670
3
3
Commercial name - Bright machine
Commercial name - Dark machine
2
2
4001183350
4001183360
B
4 Decal HAULOTTE® - 495 x 80 - Bright machine 2 4001072210
4 Decal HAULOTTE® - 495 x 80 - Dark machine 2 4001072220
5 Decal HAULOTTE® - 165 x 80 - Bright machine 1 4001072250
5 Decal HAULOTTE® - 165 x 80 - Dark machine 1 4001072260
6
11
12
Identification plate
Lanyard attachment points
Material risk - Yellow and black adhesive tape
1
3
2
4000700150
4001052020
4001052030
C
16 Max and min oil level 1 307P221060
In english : 4000130190
17 Risk of crushing 2 In french : 4000130200
In spanish : 4000130210
18 Hand crushing hazard - Risk of crushed hands 4
In english : 4000024770
In french : 4000067710 D
In spanish : 4000086490
19 Operation instructions 1 4000025140
In english : 4000243670
20 Operation instructions 2 In french : 4000243680
In spanish : 4000243690
23
28
Risk of crushing - Driving direction
Do not interchange
1
1
3078145100
4000504670
E
31 Brake release 1 4000361570
32 Anchorage point - Traction 4 4000027310
33 Anchorage point - Lifting eyes 4 4000027330
34 Risk of electrocution - Water projection 2 4000025130
53
56
57
Emergency lowering
Charger - 110 V
Position of the lift truck forks
1
1
4
4000227200
4000419150
3078143830
F
In english : 4000024850
59 Scissors safety 1 In french : 4000068070
In spanish : 4000086500
In english : 4000024780
61 Risk of crushing 2 In french : 4000067700
In spanish : 4000086480
G
In english : 4000025030
65 Fire Hazard 1 In french : 4000068120
In spanish : 4000086550
68 Transport height 1 4000417380
69 Battery isolation switch 1 4000420660
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OPTIMUM 8 - OPTIMUM 1931 E
D- Operation instructions
Operation instructions
1 - Operation
A
1.1 - INTRODUCTION
Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation :
B
• Read, understand and obey all instructions and safety precautions in this manual and
attached to the aerial work platform.
• Read, understand and obey all local regulations.
• Become familiar with the proper use of all controls and emergency systems.
C
D
E
F
G
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OPTIMUM 8 - OPTIMUM 1931 E
D- Operation instructions
5.3 - UNLOADING A
Before unloading, check that the machine is in good condition.
• Remove the tie downs.
• At ground control box turn control box activation switch ( 92 ) to the left to energize platform
box. B
• At the platform controls, with 2 position selector ( 112 ) turned to the right, carefully and
progressively move drive joystick ( 108 ) with Enable switch ( 123 ) pressed and maintained.
Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.
To reinstate the system, lift the platform a few centimetres (inches) from the ground control
C
box.
5.4 - TOWING
In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
D
• Ensure that no one is in the platform during towing.
• Before towing, ensure that the platform is fully lowered.
• The platform must be empty.
• ALWAYS keep personnel and obstructions clear of the aerial work platform when brakes are released.
E
To tow a broken-down machine, release brake (Refer to Section D 5.4.1 - Brake release).
Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use a drawbar to avoid
any risk of accident :
• Do not exceed the maximum freewheel speed (Refer to
specifications).
Section B 4.1 - Technical F
• Do not use on a slope with a gradient greater than 25%.
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OPTIMUM 8 - OPTIMUM 1931 E
D- Operation instructions
7.1.2 - Battery charging A
• Do not use an external charger or jump the batteries.
• Ensure the mains supply is compatible :
• Do not use a cable reel with the cable wound up.
• Plug the charger into a properly installed and grounded outlet that is suitable for the voltage/current of B
the charger Section D 7.1.1 -On-board charger.
Duration of charge cycle :
• 6 hours approximately.
N.B.-:-CHARGING TIME CAN BE UP TO 8 HOURS LONGER IN COLD WEATHER
The charge cycle stops automatically when charging is complete.
C
Internal parameter
D
update
E
Charging is going to start
F
The first segment flashes Charge from 0 % to 20 %
G
The second segment
flashes
Charge from 20 % to 40 % H
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OPTIMUM 8 - OPTIMUM 1931 E
E- General Specifications
R e a s s e m b l y o f t h e w h e e l A
B
C
D
Marking Description
1
2
Wheel
Washer
E
3 Nut
4 Pin
5 Motor shaft
• Use a new flat washer (2700500110).
F
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--- Page 13 ---
OPTIMUM 8 - OPTIMUM 1931 E
E- General Specifications
5.2.4 - Specific decals A
B
C
D
E
F
G
Marking Description Quantity Part number
Explanation work and transport
8 1 4000557230
positions
5.2.5 - Raising guardrails to working position H
To raise the folded guardrails to the vertical working position :
• Follow the fold down operational sequence in the reverse order.
• Ensure all pins are installed and secured.
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OPTIMUM 8 - OPTIMUM 1931 E
F- Maintenance
3 - Inspection program A
3.1 - GENERAL PROGRAM
The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent B
inspections.
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of
C
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.
When Responsible Stakeholder What
Before sale Owner (or renter)
Competent technician or
qualified technician Periodic inspection
D
HAULOTTE Services®
Competent technician or
Before rent Owner (or renter) qualified technician Daily inspection
HAULOTTE Services®
Before use or every
change of user
User User Daily inspection E
Competent technician or
Annually ( 1 year) Owner (or renter) qualified technician Periodic inspection
HAULOTTE Services®
Qualified technician
5 years Owner (or renter) Reinforced inspection
10 years Owner (or renter)
HAULOTTE Services®
Qualified technician
HAULOTTE Services®
Major inspection
F
3.2 - DAILY INSPECTION
The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine. G
This inspection is the responsibility of the user. Refer to Section C 3.1 - Daily inspection.
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