PDF Operator's Manual Genie S 80 XC S 85 XC - 707 KB
This official operator's manual is the definitive guide for the Genie S 80 XC and S 85 XC telescopic boom lifts.
It contains critical safety information, detailed operating instructions, and essential daily maintenance checks.
Familiarizing yourself with this content is crucial for ensuring safe and efficient operation on any job site.
This PDF is an invaluable tool for both new and experienced operators to maximize the performance of these powerful machines.
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Operator's Manual
Serial Number Range
S®-80 XC™ from S80XCH-3101
from S85XCH-3091
AUS
Australia
S®-85 XC™
with
Maintenance
Information
Original Instructions
Second Edition
Second Printing
Part No. 1311086GT
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Second Edition • Second Printing Operator's Manual
General Safety
* These decals are model, option or configuration specific.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 9
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Second Edition • Second Printing Operator's Manual
Work Area Safety
Damaged Machine Hazards Battery Safety
Do not use a damaged or malfunctioning machine.
Burn Hazards
Conduct a thorough pre-operation inspection of
the machine and test all functions before each Batteries contain acid.
work shift. Immediately tag and remove from Always wear protective
service a damaged or malfunctioning machine. clothing and eye wear when
working with batteries.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie Avoid spilling or contacting
service manual. battery acid. Neutralize
battery acid spills with
Be sure all decals are in place and legible. baking soda and water.
Be sure the operator's manual is complete, legible, Explosion Hazards
and in the storage container located on the
machine. Keep sparks, flames, and
lighted tobacco away from
batteries. Batteries emit
Component Damage Hazards explosive gas.
Do not use any battery or charger greater than
12V to jump-start the engine.
Do not use the machine as a ground for welding.
Do not operate the machine in locations where
extremely high magnetic fields may be present.
Electrocution Hazard
Avoid contact with electrical terminals.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 19
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Second Edition • Second Printing Operator's Manual
Controls
Platform Control Panel 6 Fault indicator light
1 Horn button Light on indicates a system fault.
Press this button and the horn will sound. 7 Restricted range of motion indicator light,
Release the button and the horn will stop. weight.
2 Platform level switch Light on indicates restricted
range of motion due to platform
Move the platform level
weight.
switch up and the level of the
platform will raise. Move the
platform level switch down
and the level of the platform
8 Platform overload indicator light
will lower.
Light flashing indicates the platform is
3 Platform rotate switch overloaded. The engine will stop and no
functions will operate. Remove weight until the
Move the platform rotate
light goes off and then restart the engine.
switch to the left and the
platform will rotate left. 9 Restricted range of motion indicator light,
Move the platform rotate slope.
switch to the right and the
platform will rotate right. Light on indicates restricted
range of motion due to slope
4 Jib boom up/down switch angle.
Move the jib boom switch
up and the jib boom will
raise. Move the jib boom 10 Machine on incline indicator light
switch down and the jib
boom will lower. Light on indicates the tilt sensor activation
settings have been exceeded. See the
5 Glow plug indicator light instructions in the Operating Instructions
Light on indicates the glow plugs are on. section.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 29
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Second Edition • Second Printing Operator's Manual
Inspections
Test Drive Tilt Cutout 56 Press down the foot switch.
46 Press down the foot switch. 57 With the boom fully stowed, drive the machine
onto a slope where the roll angle is greater
47 With the boom fully stowed, drive the machine than 5° (side to side).
onto a slope where the machine pitch angle is
greater than 7° (front to back). Result: The machine should continue to drive.
Result: The machine should continue to drive. 58 Return the machine to level ground and
extend the boom approximately
48 Return the machine to level ground and 18 inches/46 cm.
extend the boom approximately
18 inches/46 cm. 59 Drive the machine onto a slope where the roll
angle is greater than 5° (side to side).
49 Drive the machine onto a slope where the
pitch angle is greater than 7° (front to back). Result: The machine should stop once the
machine reaches 5° of chassis tilt and the
Result: The machine should stop once the alarm should sound at the platform controls.
machine reaches 7° of chassis tilt and the
alarm should sound at the platform controls. 60 Retract the boom to the stowed position.
50 Retract the boom to the stowed position. Result: The machine should drive.
Result: The machine should drive. 61 Return to level ground and raise the boom to
approximately 15° above horizontal.
51 Return to level ground and raise the boom to
approximately 15° above horizontal. 62 Drive the machine onto a slope where the roll
angle is greater than 5° (side to side).
52 Drive the machine onto a slope where the
pitch angle is greater than 7° (front to back). Result: The machine should stop once the
machine reaches 5° of chassis tilt and the
Result: The machine should stop once the alarm should sound at the platform controls.
machine reaches 7° of chassis tilt and the
alarm should sound at the platform controls. 63 While on the slope, attempt to raise and
extend the boom.
53 While on the slope, attempt to raise and
extend the boom. Result: The boom raise and extend functions
should not operate.
Result: The boom raise and extend functions
should not operate. 64 Lower the boom to the stowed position.
54 Lower the boom to the stowed position. Result: The machine should drive.
Result: The machine should drive. 65 Return to level ground and stow the boom.
55 Return to level ground and stow the boom.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 39
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Second Edition • Second Printing Operator's Manual
Operating Instructions
Emergency Stop Operation from Ground
Push in the red Emergency Stop button to the off 1 Turn the key switch to ground control.
position at the ground controls or the platform
2 Pull out the red Emergency Stop button to the
controls to stop all machine functions and turn the
on position.
engine off.
Diesel models: The engine glow plugs will
Repair any function that operates when either red automatically start, either when the machine is
Emergency Stop button is pushed in. turned on or when engine start is selected.
Selecting and operating the ground controls will Gasoline/LPG models: Press the fuel select
override the platform red Emergency Stop button. button to select the desired fuel type.
Auxiliary Power Note: Each time the home button is pressed,
the LCD screen will show the gasoline icon or
Use auxiliary power if the primary power source LPG icon.
(engine) fails.
3 Press the engine start button.
1 Turn the key switch to ground or platform
Diesel models: The LCD screen will display
control. the glow plug symbol. When the glow plug
2 Pull out the red Emergency Stop button to the symbol turns off, start the engine.
on position.
To Position Platform
3 Press down the foot switch when using the
controls from the platform. 1 Push and hold the function
enable button.
4 Simultaneously hold the auxiliary
power switch on and activate the
desired function.
The drive function will not operate with auxiliary 2 Push the appropriate function button according
power. to the markings on the control panel.
Drive and steer functions are not available from
the ground controls.
Platform Overload Indicator Light
Light flashing indicates the platform is overloaded.
The engine will stop and no functions will operate.
Remove weight from the platform until the light
goes off and then restart the engine.
Note: An alarm will sound at the platform when an
overload condition occurs and will stop sounding
when weight is removed from the platform.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 49
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Second Edition • Second Printing Operator's Manual
Operating Instructions
Panel Cradle Assembly Panel Cradle Installation
1 Apply the warning decal to the front of each 1 Insert the hook piece through the slots in the
panel cradle (if needed). panel cradle base.
2 Install rubber bumper 1 in the panel cradle 2 Hook the panel cradle to the bottom platform
base. See the illustration. tube in the desired location.
3 Secure the bumper with 2 high profile lock 3 Install rubber bumper 2 through the panel
nuts and 2 washers. cradle base and the hook piece. See the
illustration.
4 Secure with 2 low profile lock nuts.
5 If the panel cradle is installed at a platform
floor support tube, insert the U-bolt through the
floor, around the tube and into the panel cradle
base.
6 Secure the U-bolt with 2 nuts and 2 washers.
Proceed to step 9.
7 If the panel cradle is not installed at a platform
floor support tube, use the aluminum tube
provided.
8 Place the tube between the panel cradle and
the platform floor. Insert the U-bolt through the
floor, around the tube and into the panel cradle
base.
9 Repeat above for the second set of parts.
Part No. 1311086GT S®-80 XC™ • S®-85 XC™ 59