PDF Operator's Manual Genie S-100, S-105, S-120, S-125 - 330 KB
This is the official operator's manual for the Genie S-100, S-105, S-120, and S-125 telescopic boom lifts.
It is a critical resource for ensuring the safe operation of these high-reaching machines.
The manual covers all controls, safety systems, emergency procedures, and daily inspection points.
All personnel who operate or work near these lifts must be familiar with the contents of this guide.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 3 ---
Operator's Manual Fifth Edition • Second Printing
Work Area Safety
The weight of options and accessories, such as If the tilt alarm sounds while the boom is lowered:
pipe cradles, panel cradles, and welders, will Do not extend, rotate or raise the boom above
reduce the rated platform capacity and must be horizontal. Move the machine to a firm, level
factored into the total platform load. See the decals surface before raising the platform.
with the options and accessories.
If the tilt alarm sounds while the boom is raised:
If using accessories, Use extreme caution. Identify the condition of the
read, understand and boom on the slope as shown below. Follow the
obey the decals and steps to lower the boom before moving to a firm,
instructions with the level surface. Do not rotate the boom while
accessory. lowering.
Do not raise or extend If the tilt alarm sounds with
the boom unless the the platform uphill:
machine is on a firm, First lower the boom, then
level surface. retract the boom.
Do not depend on the If the tilt alarm sounds with
tilt alarm as a level the platform downhill:
indicator. The tilt alarm First retract the boom,
sounds in the platform then lower the boom.
only when the machine
is on a severe slope.
Do not raise the boom when wind speeds may
exceed 12.5 m/s. If wind speeds exceed 12.5 m/s
when the boom is raised, lower the boom and do
not continue to operate the machine.
10 S-100 • S-105 • S-120 • S-125 Part No.T113597
--- Page 4 ---
Fifth Edition • Second Printing Operator's Manual
Controls
1 Boom down button 7 LCD readout screen
Push the boom down
button and the boom
will lower.
a b c d e f
2 Boom extend/retract buttons
a low fuel indicator
Push the boom extend
b engine oil pressure indicator
button and the boom
will extend. c water temperature indicator
Push the boom retract
button and the boom d emergency power indicator
will retract. e high engine rpm indicator
3 Boom up button f hour meter
Push the boom up 8 Diesel models: Glow plug button
button and the boom Gasoline/LPG models: Choke button
will raise.
Push the glow plug button and hold for 3 to 5
4 Engine speed select button seconds.
Push the engine speed select button to select 9 Red Emergency Stop button
the engine speed. When the arrow above the
rabbit is lit, the engine is in high idle speed. Push in red Emergency Stop button to the off
When the arrow above the turtle is lit, the position to stop all functions and turn the engine
engine is in low idle speed. off. Pull out the red Emergency Stop button to
the on position to operate the machine.
5 LCD screen control buttons
10 Key switch for off/ground/platform selection
6 Gasoline/LPG select button
Turn the key switch to the off position and the
Push the fuel select button to select the engine machine will be off. Turn the key switch to the
fuel source. When the arrow above the LPG ground position and the ground controls will
tank is lit, the engine will run on LPG. When operate. Turn the key switch to the platform
the arrow above the gas tank is lit, the engine position and the platform controls will operate.
will run on gasoline.
Part No. T113597 S-100 • S-105 • S-120 • S-125 21
--- Page 5 ---
Operator's Manual Fifth Edition • Second Printing
Inspections
15 Return to the ground controls. Turn the key Test Emergency Controls
switch to ground control. Push and hold a
function enable/speed select button and push 19 Turn the key switch to ground control and shut
the boom up button and then the boom down the engine off.
button. 20 Pull out the red Emergency Stop button to the
Result: The boom should raise and lower on position.
normally. 21 Simultaneously push and hold
16 At the ground controls, push and hold a function the emergency power button
enable/speed select button and push the boom and push each boom function
extend button and the boom retract button. button or activate each boom
function toggle switch.
Result: The boom should extend and retract
normally. Note: To conserve battery power, test each
function through a partial cycle.
Test the Machine Functions
Result: All boom functions should operate.
17 Do not press and hold a function enable/speed
select button. Attempt to activate each boom Test the Tilt Sensor
and platform function button. 22 Push one of the LCD
Result: No boom and platform functions should screen buttons until
operate. TURNTABLE LEVEL
SENSOR X-DIRECTION
18 Press and hold a function enable/speed select appears.
button and activate each boom and platform
function button. Result: The LCD screen should display the
angle in degrees.
Result: All boom and platform functions should
operate through a full cycle. The descent 23 Push one of the LCD screen buttons until
alarm (if equipped) should sound while the TURNTABLE LEVEL SENSOR Y-DIRECTION
boom is lowering. appears.
Result: The LCD screen should display the
angle in degrees.
24 Push one of the LCD screen buttons until
PLATFORM LEVEL SENSOR DEGREES
appears.
Result: The LCD screen should display the
angle in degrees.
32 S-100 • S-105 • S-120 • S-125 Part No.T113597
--- Page 6 ---
Fifth Edition • Second Printing Operator's Manual
Operating Instructions
Starting the Engine Emergency Stop
1 At the ground controls, turn the key switch to Push in either the ground or platform red
the desired position. Emergency Stop button to the off position to stop
all functions and turn the engine off.
2 Be sure both ground and platform control red
Emergency Stop buttons are pulled out to the Repair any function that operates when the red
on position. Emergency Stop button is pushed in.
Diesel models Selecting and operating the ground controls will
3 Press the engine start button. override the platform red Emergency Stop button.
Note: In cold conditions, 10°C and Emergency Controls
below, push and hold the glow plug
button for 10 to 20 seconds before Use emergency power if the primary power
starting the engine. source (engine) fails.
Gasoline/LPG models 1 Turn the key switch to ground or platform
control.
3 Choose fuel by pressing the fuel select button.
2 Pull out the red Emergency Stop button to the
4 Push the engine start button. on position.
Note: In cold conditions, -6°C and below, the 3 Press down the foot switch when operating the
machine should be started on gasoline and emergency controls from the platform.
warmed for 2 minutes, then switched to LPG.
Warm engines can be started on LPG. 4 Simultaneously hold the
emergency power button and
All models activate the desired function.
If the engine fails to start or dies, the restart delay The drive function will not operate with emergency
will disable the start switch for 3 seconds. power.
If the engine fails to start after 15 seconds of
cranking, determine the cause and repair any
malfunction. Wait 60 seconds before trying to
start again.
In cold conditions, -6°C and below, warm the
engine for 5 minutes before operating to prevent
hydraulic system damage.
In extreme cold conditions, -18°C and below,
machines should be equipped with optional cold
start kits. Attempting to start the engine when
temperatures are below -18°C may require the
use of a booster battery.
Part No. T113597 S-100 • S-105 • S-120 • S-125 43
--- Page 7 ---
Operator's Manual Fifth Edition • Second Printing
Transport and Lifting Instructions
Be sure the turntable is secured with the
turntable rotation lock before transporting. Be
sure to unlock the turntable for operation.
Do not drive the machine on a slope that
exceeds the slope or side slope rating. See
Driving on a Slope in the Operating Instructions
section.
Transport Instructions
If the slope of the transport vehicle bed exceeds
Observe and Obey: the uphill or downhill maximum slope rating, the
Genie Industries provides this securement machine must be loaded and unloaded using a
information as a recommendation. Drivers are winch as described.
solely responsible for making sure machines are
properly secured and the correct trailer is
selected pursuant to US Department of
Free-wheel Configuration for
Transportation regulations, other localized Winching
regulations, and their company policy.
Chock the wheels to prevent the machine from
Genie customers needing to containerize any lift rolling.
Disengage
or Genie product should source a qualified
Release the wheel
freight forwarder with expertise in preparing,
brakes by turning
loading and securing construction and lifting
over all four torque
equipment for international shipment.
hub disconnect
caps. Engage
Only qualified aerial lift operators should move
the machine on or off the truck.
Be sure the winch line is properly secured to the
Transport vehicle must be parked on a level drive chassis tie points and the path is clear of all
surface. obstructions.
Transport vehicle must be secured to prevent Reverse the procedures described to re-engage the
rolling while machine is being loaded. brakes.
Be sure vehicle capacity, loading surfaces and
chains or straps are sufficient to withstand the
machine weight. Genie lifts are very heavy
relative to their size. See the serial label for the
machine weight. See the Decals section for the
serial label location.
54 S-100 • S-105 • S-120 • S-125 Part No.T113597