PDF Operator’s Manual Genie GTH-3007 AGRI 730 - 1001 KB
This is the official operator's manual for the Genie GTH-3007 and AGRI 730 telehandlers.
It contains vital information on safe operating procedures, machine controls, and daily maintenance checks.
Familiarity with this manual is crucial for ensuring operator safety and getting the most out of your equipment's capabilities.
It's a must-have for every operator.
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Operator’s Manual
Serial number range
GTH-3007 From s/n: 19051
to s/n: 20203
AGRI-730 From s/n: 19241
to s/n: 20180
With Maintenance
Information
First Edition
First Printing
Part No. 57.0009.0445
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First Edition - First Printing Operator's Manual
Labels And Plates Applied On The Machine
Ref. Decal Code Description Qt.
9 TP5 TP4 TP3 TP2 TP1 09.4618.0786 Label - Testing ports 1
09.4618.0786
NOTICE
10 09.4618.0776 Label - Upper Door Unlock System 1
09.4618.0776
QUICK GUIDE FOR THE USE
Optional
2506 3
4
STARTING THE MACHINE USING THE JOYSTICK
• Put the gear switch and the mechanical gear lever to • Boom lowering/lifting: shift the lever to
neutral. • Attachment frame forward/back pitching: shift the lever
• Engage the parking brake and ensure its light to
indicator switches on. • Telescope retraction/extension: shift button to
• To start the engine, rotate the ignition switch to poristion 1 • Attachment coupling/release: press button and shift
and hold it in position. 0 the control lever to
Quick guide and Control lever decal
The turn the switch to position 2 1
and start the engine.
• If the engine does not start within 2
11 09.4618.0794 1
20 seconds, release the key and
wait at least 2 minutes before
attempting again.
OVERLOAD WARNING SYSTEM (ARB)
During work, steadly check the display of the overload
warning system.
The 8 LED indicator show:
Green LED 1-2-3-4 Machine stable.
WARNING
Do not use the machine and its attachments before
having read and understood the use and safety
instructions of this manual.
Not obeying the use and safety instructions can result in
for GTH-3007
Yellow LED 5-6 Machine unstable. The red LED flashes serious or lethal injury.
and buzzer sounds intermittently. The instructions are delivered with the machine;
Red LED 7-8 Hazardous overload. Risk of additional copies may be obtained from your dealer or
overturning. The red LED is constantly directly from Terexlift.
lit and the buzzer sounds continuously. The operator is responsible for obeying the aforesaid
Retract the load within safety limits. instructions.
Do not raise boom on unstable or sloping ground. Never
exceed maximum permitted loads (see load charts).
Lifting manoeuvres with the machine in operation are
forbidden.
Before leaving the control place:
- lower any suspended load to the ground
- set the controls of the boom to neutral position
- set the speed lever to neutral position, engage the
parking brake and stop the engine.
09.4618.0794
Label - Use limits close to electric power
12 09.4618.0921 1
lines
09.4618.0921
13 09.4618.0792 Label - Engine Cover Closing 1
09.4618.0792
14 09.4618.0922 Crush Hazard 6
09.4618.0922
15 09.4618.0240 1
16 09.4618.0241 Cosmetic - GENIE Logo in WHITE 1
17 09.4618.0242 1
Part No. 57.0009.0445 GTH-3007 - AGRI-730 11
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First Edition - First Printing Operator's Manual
Safety Precautions
EXPLOSION OR FIRE hazards DAMAGED COMPONENT hazards
• Do not start the engine if you smell or detect • Do not use battery chargers or batteries with a
LPG, gasoline, diesel fuel or other explosive voltage above 12V to start the engine.
substances.
• Do not use the machine as a ground for
• Do not refuel the machine with the engine welding.
running.
• Refuel the machine and charge the battery only
in a well ventilated area away from sparks, naked
flames and lighted cigarettes. PERSONAL INJURY hazards
• Do not operate the machine in dangerous • Do not operate the machine in case of hydraulic
environments or in places with flammable or oil or air leak. Air or hydraulic oil leaks can
explosive gases or materials. penetrate or burn the skin.
• Do not inject ether in engines equipped with glow • Always operate the machine in a well ventilated
plugs. area to avoid carbon monoxide poisoning.
• Do not leave fuel cans or bottles in unsuitable • Do not lower the boom if the area underneath is
places. not clear of personnel or obstructions.
• Neither smoke nor use open flames in areas
subject to fire dangers and in presence of fuel,
oil or batteries.
• Carefully handle all flammable or dangerous
substances.
• Do not tamper with fire-extinguishers or pressure
accumulators.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 21
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First Edition - First Printing Operator's Manual
Controls And Instruments
Auxiliary drive controls
23 Cab Heater Fan Switch 31 A/C Switch (OPTIONAL)
Three-position switch: Two-position switch:
0 Fan OFF
0 A/C OFF
1 Low speed
2 High speed 1 A/C ON
24 Road Lights Switch 32 Auxiliary Hydraulic Circuit (OPTIONAL)
Three-position switch placed on the right side of the Two-position switch. The pressure of this button
dashboard: causes the switching of the hydraulic circuit for the
0 Lights OFF movement of the attachments equipped with
auxiliary lines.
1 Position lights ON
0 Oil to the attachment cylinder
2 Low beam ON
1 Oil to the attachment
30 Work Lights Switch (OPTIONAL)
Two-position switch:
12 Cab Heater Control Knob
0 Lights OFF
Located at the bottom of
the driving seat base, it
adjusts the flow of heated
1 Lights ON
air in the cab.
12
24 32
30
23
31
Part No. 57.0009.0445 GTH-3007 - AGRI-730 31
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First Edition - First Printing Operator's Manual
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.
The pre-operation inspection is a visual inspection
Make sure: performed by the operator prior to each work shift.
The inspection is designed to discover if anything
You learn and practice the principles of safe
is apparently wrong with a machine before the
machine operation contained in this operator's
operator performs the function tests.
manual.
1 Avoid hazardous situations. The pre-operation inspection also serves to
determine if routine maintenance procedures are
2 Always perform a pre-operation required. Only routine maintenance items specified
inspection. in this manual may be performed by the operator.
Know and understand the pre-operation Refer to the list on the next page and check each
inspection before going on to the next of the items.
section.
If damage or any unauthorized variation from
3 Always perform function tests prior to use. factory delivered condition is discovered, the
4 Inspect the workplace. machine must be tagged and removed from
service.
5 Only use the machine as it was intended.
Repairs to the machine may only be made by
a qualified service technician, according to the
manufacturer's specifications. After repairs are
completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 41
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First Edition - First Printing Operator's Manual
Operating Instructions
STARTING THE MACHINE STOPPING AND PARKING THE MACHINE
When the engine reaches the running temperature, When possible, stop the machine on a dry, level and
ensure all parts are in transfer position and the gearbox solid ground. Then:
lever is in neutral. Then, proceed as follows:
• Bring the machine to a smooth stop by easing up
• Select the required steering mode. the gas pedal and stepping down on the brake
• Select the required gear (forward or reverse). pedal.
• Release the parking brake. • Set the forward/back speed lever to neutral
• Slowly step on the gas pedal to start moving position.
off. • Engage the parking brake and ensure its indicator
light switches on.
WARNING
• Release the service brake pedal.
• Rest the attachment coupled to the boom flat on
the ground.
Do not operate the forward/reverse gear lever • Rotate the ignition key to “0” and remove the
when the machine is running. The machine would key.
reverse the running direction abruptly and you • Leave the driving cab and lock the cab door.
could seriously be injured.
WARNING
Always face the machine when getting off the
driving cab; make sure that your hands and
shoe soles are clean and dry, and hold to the
handholds to prevent falls or slips.
WARNING
Always engage the parking brake after stopping
the machine to prevent possible accidental
motions of the vehicle.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 51
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First Edition - First Printing Operator's Manual
Transporting The Machine
PARKING AND STORAGE
Short inactivity Machine storage
Always park the machine in a safe way after a working In case of extended inactivity of the machine, follow
day, a shift and at night. the above precautions. Additionally:
Take all precautions to prevent damage to those • Wash the machine thoroughly. For a better
persons who will approach the machine while cleaning, remove grills and protection casings.
stationary: • Carefully dry all machine parts by blowing some
• Park the machine so that it does not hinder other compressed air.
operations. • Lubricate the machine thoroughly.
• Lower the boom fitted with attachment on the • Do a walk-around inspection and replace any
ground. worn or damaged part.
• Disengage the transmission and put the parking • Re-paint any worn or damaged part.
brake. • Remove the battery, smear its terminals with
• Remove the key from the ignition switch and lock vaseline and store it in a dry place. Battery can be
the cab door. used for other purposes. Otherwise, periodically
check its charge level.
CAUTION • Refuel the tank to prevent internal oxidation.
• Store the machine in a sheltered and well-
ventilated place.
Leaving a battery connected can result in shorts
and, as a consequence, in a fire. • Start the engine for about 10 minutes at least
once a month.
• When weather is particularly cold, empty the
radiator.
NOTICE
Always remember that the ordinary maintenance
must be carried out even during the machine
inactivity. Pay particular attention to the fluid
levels and to those parts subject to ageing. Before
re-starting the machine, carry out an extraordinary
maintenance and carefully check all mechanical,
hydraulic and electrical components.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 61
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First Edition - First Printing Operator's Manual
Maintenance
CHECKING THE OIL LEVEL IN THE TANK CHANGING THE HYDRAULIC OIL
CAUTION
Fine jets of hydraulic oil under pressure can
To change the hydraulic oil, proceed as follows:
1 Stop the machine on a level ground and make
sure the parking brake is engaged.
penetrate the skin. Do not use your fingers, but 2 Release the pressure from the hydraulic circuit.
a piece of cardboard to detect oil leaks. 3 Place a container of suitable size under the drain
plug, placed in the lower part of the reservoir, and
Visually check the hydraulic oil level through level A collect any oil leaks.
located on the reservoir and visible through the slot
4 Remove the drain plug and allow oil to flow out
on the right side of the chassis.
into the container.
When necessary, add new oil through filler B. 5 Remove the inspection cover of tank C.
6 Carefully wash the tank with Diesel oil and blow
a jet of compressed air.
7 Refit the drain plug and the inspection cover.
8 Add new oil by making sure that it matches the
SERVICE INTERVAL recommended type until it is level with A.
Running-in _________ Within the first 10 hours
Ordinary __________________ Every 50 hours
PROTECT THE
ENVIRONMENT SERVICE INTERVAL
The handling and disposing of used oils can be Running-in __________________________ None
ruled by local or national regulations. Address
to authorised centres. Ordinary ________________Every 1000 hours
Part No. 57.0009.0445 GTH-3007 - AGRI-730 71
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First Edition - First Printing Operator's Manual
Maintenance
EMERGENCY STOP PUSHBUTTON
Located on the dashboard, to the right of the steering
wheel.Pressing down this button stops the engine
of the machine.
Before starting work again, find and rectify the
relevant causes, then reset the button to neutral
position turning it clockwise.
GTH-2506
09.4618.0834
Checking the emergency stop pushbutton (at
every use)
To check the efficiency of this pushbutton, simply
press it down during a movement. The pressure of
the pushbutton shall cause the movement to stop
and the engine to shut down.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 81
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First Edition - First Printing Operator's Manual
Faults And Troubleshooting
PROBLEM CAUSES SOLUTIONS
• Stop and restart the machine to
RESET the system. If the error
1 E2PROM error message is still shown, address to
the TEREXLIFT service centre to re-
calibrate the machine.
• Check the wiring between control
panel and load cell
• Check that the load cell is fixed
correctly
2 The value read from CELL 1 is • Check the connecting cable or the
higher than max permissible connectors is/are not shorted
• If the error message is still shown,
ERROR MESSAGES address to the TEREXLIFT service
OF THE DLE LOAD centre and let the load cell be
LIMITING SYSTEM checked.
SHOWN ON THE • Check the efficiency of relay and
DISPLAY wiring
4 Block relay error during • Stop and restart the machine and
operation check the outputs. If the error
message is still shown, address to
the TEREXLIFT service centre to
replace the DLE unit.
• Check the efficiency of relay and
wiring
5 - 8 Block relay error when • Stop and restart the machine and
power is turned on run a new test. If the error message
is still shown, address to the
TEREXLIFT service centre to replace
the DLE unit.
• Stop and restart the machine. If the
ERROR MESSAGES A Data error in RAM error message is still shown, address
OF THE DLE LOAD to the TEREXLIFT service centre.
LIMITING SYSTEM
SHOWN ON THE • Stop and restart the machine. If the
DISPLAY C Error in A.D.C. reading check error message is still shown, address
to the TEREXLIFT service centre.
NOTICE
In case of faults not listed in this chapter, address to the TEREXLIFT Technical Assistance, your nearest
authorised workshop or dealer.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 91
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First Edition - First Printing Operator's Manual
Optional Attachments
3000 KG FIXED HOOK ON PLATE
(code 59.0700.4000) Application
Quick-coupling fitted attachment for lifting loads by
means of special slings.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Do not oscillate the load.
Do not drag hooked loads.
Lift the load before extending the boom.
Operation
Fork the hook and hold it in position by means of
the locking cylinder.
All loads must be bridled with special textile slings or
chains in compliance with all pertinent regulations.
To handle the load, raise and rotate the telescopic
boom of the handler.
Maintenance
Visually check the hook for damage before using it.
Check the safety catch is in good working order.
TECHNICAL DATA
Payload
Width
3000 kg
930 mm
CAUTION
The fixed hook has been designed to support a
Length 370 mm load of 3000 kg. The max payload corresponds
Height 415 mm to the nominal capacity rating of the handler on
Weight 120 kg which it is installed and is indicated on the load
charts supplied with the equipment.
CAUTION
Make sure this attachment can be used in the
destination country of the machine.
Application must be submitted directly by the
user.
Part No. 57.0009.0445 GTH-3007 - AGRI-730 101
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First Edition - First Printing Operator's Manual
Optional Attachments
GRAB FOR COVERED BIG-BALLER (ONLY
FOR AGRI-730
Application
(code 59.1300.5000)
Quick coupling attachment specifically for moving
cylindrical bales.
CAUTION
Do not load more than one bale at a time on the
entire attachment.
Safety
Strictly obey the general safety precautions given
in section “Safety”.
Operation
Connect the attachment to the boom.
Maintenance
Visually check the shovel for damage before using
it. Check that there are no hydraulic oil leaks.