PDF Operator's Manual Genie GTH-1056 Telehandler - 1 MB

This operator's manual provides essential safety and operational information for the powerful Genie GTH-1056 telehandler.

It contains crucial details on load charts, proper operating techniques, and daily inspection procedures.

Understanding the contents of this manual is fundamental to preventing accidents and maximizing the machine's capabilities on the job site.

It is a must-read for anyone who will be operating or working near this equipment.

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--- Page 1 ---
Operator's Manual
              Serial Number Range


GTH™-1056     from GTH10E-16000


                                    with
                                    Maintenance
                                    Information


                                    Original Instructions
                                    Eighth Edition
                                    Third Printing
                                    Part No. 1303144GT

--- Page 3 ---
Eighth Edition • Third Printing                   Operator's Manual


                                              General Safety


Part No. 1303144GT                GTH™-1056                      9

--- Page 4 ---
Eighth Edition • Third Printing                                                         Operator's Manual


                                                                        Work Area Safety

    Damaged Machine Hazards                                  Component Damage Hazards
Do not use a damaged or malfunctioning machine.        Do not use any battery or charger greater than
                                                       12V to jump-start the engine.
Conduct a thorough pre-operation inspection of
the machine and test all functions before each         Do not use the machine as a ground for welding.
work shift. Immediately tag and remove from
service a damaged or malfunctioning machine.           Do not drive the machine unless the stabilizers are
                                                       fully retracted.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie     For machines equipped with solid tires, do not
service manual.                                        operate continuously for longer than one hour
                                                       without allowing the tires to cool down for
Be sure all decals are in place and legible.           30 minutes.
Be sure the operator's and safety manuals are          Do not operate the machine when the SCR
complete, legible and in the storage container         (selective catalytic reduction) cleaning operation is
located in the cab.                                    running. See Operating Instructions section.
Do not attempt to start the machine by towing or       Diesel exhaust fluid (DEF) is corrosive to metal
pushing.                                               and paint. If DEF is spilled, it should be cleaned up
                                                       immediately with warm water.
Do not attempt to use the forks or attachments for
prying wedged or frozen loads free.
                                                             Crush Hazards
Do not push or pull objects or loads with the forks,
attachment or boom.                                                      Keep clear of moving stabilizers.
If engine display lights or engine condition
indicator lights are on, see the Operating
Instructions section. Continued use when engine
lights are on could result in reduced torque and       Keep clear of moving parts during machine
engine speed.                                          operation and make sure personnel and
                                                       bystanders are kept clear of moving parts during
                                                       operation.
                                                       Set the parking brake, put the transmission in
                                                       neutral and lower the carriage or the attachment to
                                                       the ground before leaving the machine.
                                                       Keep clear of elevated components.
                                                       Support components before performing service.
                                                       Do not work under the boom without the cylinder
                                                       chock in place.


Part No. 1303144GT                               GTH™-1056                                               19

--- Page 5 ---
Eighth Edition • Third Printing                                                           Operator's Manual


                                                                                      Inspections

Function Tests                                           Test the Steering
1   Select a test area that is firm, level and free of   12 Push the right side of the steer selector switch
    hazards. Be sure there is no load on the forks          to select four-wheel steer. The four-wheel
    or attachment.                                          steer indicator light on the instrument panel
                                                            will be on.
2   Enter the cab and sit on the seat.
                                                         13 Check the steering operation by turning the
3   Adjust the seat and steering column, if                 steering wheel approximately a quarter turn in
    needed.                                                 each direction.
4   Fasten the seat belt.                                      Result: The front wheels should turn in the
5   Adjust the mirrors, if required.                           same direction as the steering wheel. The rear
                                                               wheels should turn in the opposite direction.
6   Be sure the parking brake is on and the
    transmission control is in neutral.                  14 Straighten the wheels.

7   Start the engine. See Starting the Engine in         15 Push the steer selector switch to the middle
    the Operating Instructions section.                     position to select two-wheel steer. The two-
                                                            wheel steer indicator light on the instrument
Test the Horn                                               panel will be on.

8   Press the horn button.                               16 Check the steering operation by turning the
                                                            steering wheel approximately a quarter turn in
    Result: The horn should sound.                          each direction.
                                                               Result: The front wheels should turn in the
Test the Electronic Joystick Handle
                                                               same direction as the steering wheel. The rear
9   Using the control handle, momentarily raise                wheels should not turn.
    the boom, extend the boom, retract the boom
                                                         17 Straighten the wheels.
    and lower the boom.
                                                         18 Push the left side of the steer selector switch
    Result: All functions should operate smoothly.
                                                            to select crab steer. The crab steer indicator
10 Using the yellow roller, momentarily tilt the            light on the instrument panel will be on.
   forks up and tilt the forks down.
                                                         19 Check the steering operation by turning the
    Result: All functions should operate smoothly.          steering wheel approximately a quarter turn in
                                                            each direction.
11 Using the control handle and the white finger
   switch, momentarily sway the machine to the                 Result: The front wheels and the rear wheels
   right and to the left.                                      should turn in the same direction as the
                                                               steering wheel.
    Result: The frame level function should
    operate smoothly.


Part No. 1303144GT                                 GTH™-1056                                                29

--- Page 6 ---
Eighth Edition • Third Printing                                                          Operator's Manual


                                                               Operating Instructions

Parking Brake                                         Battery Disconnect Switch (if
Use the parking brake switch to apply the parking     equipped)
brake before raising the boom or leaving the          The battery disconnect switch is located inside the
machine.                                              tank side cover on the right side of the machine.
Push the top of the rocker switch to turn the
parking brake on.
Push the bottom of the switch to turn the parking
brake off.


Brake Pedal
Use the brake pedal to control the machine speed
and to stop the machine motion.
Push and hold the brake pedal to stop the
machine.
                                                      1     To activate the electrical system, insert the
Push and release the brake pedal to control the             battery disconnect key and turn the key
machine speed.                                              clockwise 90 degrees to the on position.
                                                      2     To deactivate the electrical system, turn the
                                                            key counterclockwise 90 degrees to the off
                                                            position.
                                                            The battery disconnect switch must never be
                                                            disabled while the engine is running.
                                                      Note: When servicing the machine or leaving the
                                                      machine for a long period of time, turn the battery
                                                      disconnect to the off position and remove the key.


Part No. 1303144GT                              GTH™-1056                                                   39

--- Page 7 ---
Eighth Edition • Third Printing                                                           Operator's Manual


                                                                Operating Instructions
   Rear Proximity Alarm (if equipped)                    Always look in the direction of travel. When the
The system is designed to supplement other               rear proximity alarm sounds, bring the machine to
safety practices and systems such as signal              a controlled stop and verify the location of the
person and mirrors, and is not intended to be used       obstacle. Only proceed when the obstacle is clear
as the sole method of collision avoidance. It            of the travel path.
should be used in conjunction with established           Display range indications illuminate to give a
safety programs and procedures to augment the            relative distance measurement to the closest
safe operation of the telehandler. The operator is       detected object. LEDs operate from left to right,
always the first line of defense when safely             with a closer object resulting in more LEDs
operating the telehandler and should always use          illuminated.
direct line of sight and indirect visual methods, like
mirrors, to identify and avoid obstacles and
                                                            Backup Camera Monitor (if equipped)
collision hazards.
                                                         Monitors (if equipped) will switch to a full screen
The system detects both moving and stationary            showing only the rear camera view when the
objects in a pre-defined coverage area (see the          vehicle is put into reverse. The sensor will be
specifications and chart in the back of this manual)     powered up by the reverse signal and give
and reports the distance of the closest object via       detection information. Object detection information
visual range indicators and an audible signal to the     is only available when the sensors are powered.
operator.
The system can detect most objects within the
detection zone. However, there are some
instances where objects can go undetected.
Obstacle size, shape, relative location, and
composition are all factors determining if, when
and where an object is detected. The system
operates by transmitting a pulse of very low power
electromagnetic energy. Any energy that strikes an
object reflects a certain amount of this energy
back to the sensor. If the returned energy is of
sufficient magnitude, it is used to indicate object
presence and determine the object’s distance.
While the system can resolve multiple objects,
only the object closest to the vehicle is reported to
the display since it represents the nearest collision
hazard.


Part No. 1303144GT                                GTH™-1056                                                  49

--- Page 8 ---
Eighth Edition • Third Printing                                                              Operator's Manual


                                                                                      Attachments

Telehandler Operation                                      Lifting Personnel
Be certain that the platform is securely attached to                              Occupants, equipment and
the telehandler, lifting carriage and forks.                                      materials shall not exceed
                                                                                  the maximum platform
Be certain that the lifting carriage and forks are
                                                                                  capacity. Distribute loads
secured to prevent them from pivoting freely.
                                                                                  evenly on the platform floor.
                       Do not drive the telehandler
                       when occupants are in the
                       platform.
                                                           The combined weight of the platform, load, and
                                                           personnel shall not exceed one-third of the
                                                           capacity at the related load center position
                                                           (24 inches/60 cm) as indicated on the load charts
                                                           of the telehandler on which the platform is used.
Always fully lower the platform and have
occupants leave the platform before driving the            Be certain that the path of platform travel is clear
telehandler.                                               of hazards such as storage racks, scaffolds,
                                                           overhead obstructions, and electrical wires.
Before elevating personnel, the area shall be
marked to warn of work by elevated personnel.                                       Do not level the machine
                                                                                    with the frame sway
Prior to lifting personnel, platform occupants and
                                                                                    function when the platform
telehandler operator must establish a means of
                                                                                    is occupied.
communication for positioning of the platform.
Be sure that operators of other overhead and floor
level machines are aware of the machine’s                                           Be certain that the platform
presence.                                                                           is horizontal before lifting,
                                                                                    and do not tilt the platform
                                                                                    forward or backward when
                                                                                    the occupied platform is
                                                                                    elevated.

                                                           When equipped, always lower the stabilizers prior
                                                           to raising personnel.


Part No. 1303144GT                                   GTH™-1056                                                59

--- Page 9 ---
Eighth Edition • Third Printing                                       Operator's Manual


                                                                  Specifications

Rear Proximity Sensor Range


Horizontal Values                 Vertical Values
1   9.75 ft 3 m                   8    16.25 ft 5 m
2   6.5 ft   2m                   9    13 ft     4m
3   3.25 ft 1 m                   10   9.75 ft   3m
4   0 ft     0m                   11   6.25 ft   2m
5   3.25 ft 1 m                   12   3.25 ft   1m
6   6.5 ft   2m                   13   0 ft      0m
7   9.75 ft 3 m

Approximate detection range. Minimum rear
proximity sensor detection height is 2 ft/0.6 m.


Part No. 1303144GT                                    GTH™-1056                     69

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