PDF Operator's Manual Case SV208D Vibratory Roller - 4 MB
Get familiar with your Case SV208D Tier 4B Vibratory Roller by using this official operator's manual.
It details all the controls, operational procedures, safety warnings, and routine maintenance tasks.
Reading and understanding this manual is key to achieving optimal compaction results and ensuring the safety of the operator and those nearby.
This is the definitive guide for anyone operating this powerful machine.
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--- Page 1 ---
ORIGINAL INSTRUCTIONS
SV208D
Tier 4B (final)
Vibratory Roller
PIN DDDS208DNHWTA2003 and above
OPERATOR’S MANUAL
Part number 48150509
1st edition English
June 2017
--- Page 3 ---
1 - GENERAL INFORMATION
Identification plates
Write your machine model number, Product Identification Number (PIN) and serial numbers on the lines provided
below. Always give these numbers and component plate numbers to your dealer when you need parts or information
for your machine.
Make a record of the numbers. Keep this record and your machine is stolen, report the numbers to your local law
manufacturers statement of origin in a safe place. If the enforcement agency.
MACHINE
Type / Model & Designation
Product Identification Number (PIN)
Year of Build
Engine Serial Number
RAIL14COM0348BA 1
Item Designation
1 Product Identification Number (PIN) plate
2 Machine’s production number
RAIL17COM0215AA 2
SS13A882 3
1-5
--- Page 4 ---
2 - SAFETY INFORMATION
Operator protective structure
Your machine is equipped with an operator protective After an accident, fire, tip over, or roll over, the following
structure, such as: a Roll Over Protective Structure MUST be performed by a qualified technician before
(ROPS), Falling Objects Protective Structure (FOPS), returning the machine to field or job-site operations:
or a cab with a ROPS. A ROPS may be a can frame
• The protective structure MUST BE REPLACED.
or a two-posted or four-posted structure used for the
protection of the operator to minimize the possibility of • The mounting or suspension for the protective struc-
serious injury. The mounting structure and fasteners ture, operator’s seat and suspension, seat belts and
forming the mounting connection with the machine are mounting components, and wiring within the operator’s
part of the ROPS. protective system MUST be carefully inspected for
damage.
The protective structure is a special safety component of
• All damaged parts MUST BE REPLACED.
your machine.
DO NOT WELD, DRILL HOLES, ATTEMPT TO
DO NOT attach any device to the protective structure for STRAIGHTEN, OR REPAIR THE PROTECTIVE STRUC-
pulling purposes. DO NOT drill holes to the protective TURE. MODIFICATION IN ANY WAY CAN REDUCE
structure. THE STRUCTURAL INTEGRITY OF THE STRUCTURE,
WHICH COULD CAUSE DEATH OR SERIOUS INJURY
The protective structure and interconnecting components
IN THE EVENT OF FIRE, TIP OVER, ROLL OVER,
are a certified system. Any damage, fire, corrosion, or
COLLISION, OR ACCIDENT.
modification will weaken the structure and reduce your
protection. If this occurs, THE PROTECTIVE STRUC- Seat belts are part of your protective system and must be
TURE MUST BE REPLACED so that it will provide the worn at all times. The operator must be held to the seat
same protection as a new protective structure. Contact inside the frame in order for the protective system to work.
your dealer for protective structure inspection and re-
placement.
Roll Over Protective Structure (ROPS)
The Roll Over Protective Structure (ROPS) Product Iden-
tification Number (PIN) plate is on right-hand rear post.
The plate provides information such as the ROPS PIN,
the gross weight, approval, regulation, and model num-
ber of the machine.
RAIL17COM0212AA 2
Air-conditioning system
The air-conditioning system is under high pressure. Do Only trained service technicians can service, repair, or
not disconnect any lines. The release of high pressure recharge the air-conditioning system.
can cause serious injury.
The air-conditioning system contains gases that are
harmful to the environment when released into the atmos-
phere. Do not attempt to service or repair the system.
Backup alarm system
Place the travel controller in the reverse travel position The audible backup alarm system notifies others in the
and an audible alarm will sound repeatedly until the op- area that the machine will be or is moving in reverse.
erator moves the travel controller into neutral position or
forward travel position.
2-7
--- Page 5 ---
2 - SAFETY INFORMATION
Safety signs
The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk
around the machine and note the content and location of these safety signs before operating your machine.
NOTE: Safety signs that display the “Read Operator’s Manual” symbol are intended to direct the operator to the
operator’s manual for further information regarding maintenance, adjustments, or procedures for particular areas of
the machine.
Keep safety signs clean and legible. Clean safety signs with a soft cloth, water, and a gentle detergent. Do not use
solvent, gasoline, or other harsh chemicals. Solvents, gasoline, and other harsh chemicals may damage or remove
safety signs.
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part that is
replaced, make sure the safety sign is installed on the new part. See your dealer for replacement safety signs.
Safety signs that display the “Read operator’s manual” symbol direct you to the operator’s manual
for further information regarding maintenance, adjustments, or procedures for particular areas of the
machine. When a safety sign displays this symbol, consult the appropriate page of the operator’s
manual.
Safety signs that display the “Read service manual” symbol direct you to the service manual. If you
doubt your ability to perform service operations, contact your dealer.
2-17
--- Page 6 ---
3 - CONTROLS AND INSTRUMENTS
3 - CONTROLS AND INSTRUMENTS###_3_###
Access to operator's platform
Proper entry and exit
CAUTION
Fall hazard!
When entering or exiting the cab, never use the control levers as handholds. Always mount and dis-
mount the machine in a safe way. Maintain a three-point contact with steps, ladders, and/or handholds.
Failure to comply could result in minor or moderate injury.
C0075B
WARNING
Fall hazard!
Jumping on or off the machine could cause an injury. Always face the machine, use the handrails
and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the
handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Failure to comply could result in death or serious injury.
W0141A
Proper entry or exit from the operator platform is the
same on both sides
• Do not use the steering wheel or other controls or ac-
cessories as hand holds when entering or exiting the
machine cab or operator’s stand.
• Face the machine when mounting and dismounting.
• Maintain a three-point contact with steps, ladders, and
hand holds.
• Mount and dismount the machine only at designated
locations that have hand holds, steps, or ladders.
• Do not jump on or off the machine.
SS12K458 1
• Never mount or dismount from a moving machine.
• Make sure steps, ladders, and platforms remain clean
and clear of debris and foreign substances. Injury may
result from slippery surfaces.
3-1
--- Page 7 ---
3 - CONTROLS AND INSTRUMENTS
(7) Engine speed selector
Turn the selector dial to adjust the engine speed from
maximum to minimum speed settings.
RAIL17COM0105AA 13
(8) Power View display
The Power View display is a multifunctional display that
provides information to the operator such as the fuel level,
engine hours, engine RPM, coolant temperature, and sev-
eral other engine function parameters. The display can be
adjusted to the operator’s preference.
SS12J284 14
3-11
--- Page 8 ---
3 - CONTROLS AND INSTRUMENTS
SELECT UNITS
You may choose how your measured information is
displayed.
• “ENGLISH” – the variables will be displayed in PSI, °F.
• “METRIC KPA” – the variables are displayed in kPa, °C.
• “METRIC BAR” – the variables are displayed in bar, °C.
1. Press the Menu button (1).
2. Press the Arrow buttons (2) until “SELECT UNITS” is
highlighted.
3. Press the Enter button (3) to view the options. RAIL13COM0167AA 17
4. Use the Arrow buttons (2) to highlight the desired op-
tion.
5. Press the Menu button (1) to exit.
RAIL13COM0172AA 18
ADJUST BACKLIGHT
Adjust the intensity of the display’s backlight.
1. Press the Menu button (1).
2. Use the Arrow buttons (2) until “ADJUST BACK-
LIGHT” is highlighted.
3. Press the Enter button (3)to view the backlight setting.
4. Use the Arrow buttons (2) to adjust the backlight inten-
sity.
5. Press Menu button (1) to exit.
RAIL13COM0094AA 19
RAIL13COM0169AA 20
3-21
--- Page 9 ---
4 - OPERATING INSTRUCTIONS
4 - OPERATING INSTRUCTIONS###_4_###
Commissioning the unit
Before starting the engine
WARNING
IMPROPER OPERATION OF THIS MACHINE CAN CAUSE DEATH OR SERIOUS INJURY.
MAKE SURE THAT EVERY OPERATOR:
-is instructed in the safe and proper use of this machine.
-reads and understands the operator's manual for this machine.
-reads and understands ALL safety signs on the machine.
Failure to comply could result in death or serious injury.
W0188A
WARNING
Avoid injury!
Do not operate the machine while under the influence of alcohol or drugs.
Failure to comply could result in death or serious injury.
W0160A
Before starting the engine
1. Perform a daily walk around and visual inspection of the machine.
2. Make sure that the fluids and lubricants are suitable for prevailing conditions.
3. Check the level of all fluids (engine oil, fuel, hydraulic fluid, and coolant).
4. Carry out the daily maintenance operations.
5. Check for loose connections, faulty hoses, oil leaks, debris or trash buildup, loose bolts, damaged, or missing
parts that could affect the normal and safe operation of the machine.
6. Make sure no one is standing in the machine working area.
4-1
--- Page 10 ---
4 - OPERATING INSTRUCTIONS
Traveling on a hill
WARNING
Driving hazard!
Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change
the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside
or ramp.
Failure to comply could result in death or serious injury.
W0144A
WARNING
Driving hazard!
Before driving downhill, turn OFF the transport speed controller.
Failure to comply could result in death or serious injury.
W1115A
WARNING
Roll-over hazard!
Observe the maximum permissible gradient when driving uphill and across the slope. The values
given may be lower depending on traction conditions and the actual machine weight.
Failure to comply could result in death or serious injury.
W1067A
NOTICE: Do not turn off the drum slip limitation switch at high speed. Sudden deceleration (retardation) will occur
followed by an impact within the hydraulic system. Turn off the drum slip limitation switch at low speeds or when the
machine is stationary.
NOTE: Refer to the specifications section in this manual for your machine weight and maximum permissible gradient
travel.
When driving in difficult terrain with decreased adhesion,
activate the drum slip limitation switch– optional. After
passing the difficult terrain, turn off the function.
RAIL17COM0098AA 1
Uphill travel
Use the speed selector switch (1) set to “3” when climbing
uphill. This achieves maximum tractive force (gradeabil-
ity) of the machine.
NOTE: When the travel speed switch (2) is ON, the speed
selector switch (1) is bypassed and vibration is blocked.
NOTE: The Anti-Slip Control (ASC) is an automatic fea-
ture and does not require the operator to select the fea-
ture.
RAIL17COM0109AA 2
4-11
--- Page 11 ---
5 - TRANSPORT OPERATIONS
Recovery transport
Towing the machine
WARNING
Transport hazard!
Follow ALL of the precautions listed below.
Failure to comply could result in death or serious injury.
W1104A
• Before releasing the parking brake, secure the machine with wheel chocks!
• Do not touch hot parts of the machine. Risk of burning!
• Do not start the engine while the machine is being towed!
• Do not tow the machine for a distance over 300 m (984.3 ft).
• The maximum speed limit while towing the machine is 2 km/h (1.2 mph).
• Due to leakage, the pressure in the brakes may drop during the course of towing.
• Regularly check that the machine brakes do not become hot while towing the machine.
• See also page 2-2.
NOTICE: A sunk machine can be towed for a short distance if the engine is running and the travel drive and steering
are operational. The operator on a towed machine must steer the machine in the direction of towing. Unless the
engine works, there is a fault in the hydraulic system or the travel pump is malfunctioning, you must release the
parking brake and close the hydraulic circuit. See the following pages to release the parking brake and close the
hydraulic circuit. When the brakes are released and the hydraulic circuit for travel is closed, all of the brakes are
disabled!
NOTE: These are general requirements for safe towing of a damaged machine under normal conditions. Consult with
your dealer regarding any and all other situations that may occur while towing the machine.
NOTICE: The machine is not intended to tow other equip-
ment.
The machine is equipped with the following for towing:
Two eyelets (1) on the drum frames plus a front towing
attachment (2) (optional).
SS12J338 1
Rear towing attachment.
NOTICE: Use both lugs when towing the machine.
SS12J339 2
5-7
--- Page 13 ---
6 - WORKING OPERATIONS
Operating the machine in extremely dusty environment
When working in an extremely dusty environment, shorten the intervals between:
• Cleaning the air filter element.
• Replacing the air filter element.
• Replacing the cab dust filter.
• Cleaning the radiator grill.
NOTE: The recommended cleaning interval is a minimum of once a week.
6-5
--- Page 14 ---
7 - MAINTENANCE
4. Close the side panel on the left-hand side of the ma-
chine.
RAIL17COM0211BA 6
5. Secure the operator’s cab with the mounting hard-
ware.
SS12J314 7
Manual control
Raise the operator’s cab
NOTE: If the electric-hydraulic control is inoperative, or if
the battery is discharged, raise or lower the cab by the
adjustment of the distributors and with a hand pump as
described in the following procedures. The distributors
are located underneath the cab, inside the frame, on the
left-hand side of the machine.
1. Machines with a Roll Over Protective Structure
(ROPS) canopy. Fold down the operator seat’s back-
rest and armrests before raising the cab.
SS12J311 8
7-3
--- Page 15 ---
7 - MAINTENANCE
Lubrication and maintenance
WARNING
Maintenance hazard!
Before performing any maintenance or inspection:
-position machine on a firm, level surface
-turn off the engine
-remove the ignition key
-secure the machine (wheels chocked)
-disconnect the wiring
(unless instructed otherwise)
Failure to comply could result in death or serious injury.
W1071A
NOTICE: While any company can perform necessary maintenance or repairs on your equipment, Case Construction
strongly recommends that you use only authorized Case Construction dealers and products that meet the given spec-
ifications. Improperly or incorrectly performed maintenance and repair voids the equipment warranty and may affect
service intervals.
Perform lubrication and maintenance at regularly re-
peated intervals as per the data reading on the counter
of hours actually worked.
SS12K460 1
NOTICE: Removed or loose bolts, plugs, threaded joints of the hydraulics, etc. must be tightened to the torque
specified in the tables on page 8-15, unless a different value is given with the relevant operation.
NOTICE: This manual includes only the basic information about the engine. Other information is given in the “Engine
Operation and Maintenance Manual”, which is part of the documentation supplied with the machine.
7-13
--- Page 16 ---
7 - MAINTENANCE
Diesel fuels - Diesel fuel
Only use diesel fuel that conforms to North American NOTE: When operating the machine in very cold climates,
standard ASTM D975 Grade No. 2-D S15 or equivalent the use of winter blended fuel is permitted for a short pe-
in your engine. Do not use any other low grade diesel riod of time. See your fuel supplier for winter fuel require-
fuel. ments in your area.
NOTICE: Use of other low grade diesel fuels will result in
loss of engine power, high fuel consumption, and damage
to the exhaust aftertreatment system (if equipped).
Fuel conditioner
Diesel fuel conditioner is available from your CASE CON- • Separate moisture from the fuel
STRUCTION dealer. Instructions for the use of the fuel
• Stabilize fuel in storage
conditioner is on the container.
NOTICE: Use only CASE CONSTRUCTION approved
The use of diesel fuel conditioner will: biocide additives to prevent damage to the exhaust af-
• Clean fuel injectors, valves, and manifolds for in- tertreatment system (if equipped).
creased service life
• Disperse insoluble gummy deposits that form in the fuel
system
7-23
--- Page 17 ---
7 - MAINTENANCE
Check the engine and exhaust pipe intake manifold
NOTICE: If the exhaust pipe with a flexible part between the engine and the catalytic converter shows any leak or
damage, the machine cannot be operated until the defect is fixed.
Intake manifold
• Check the tightness of the intake manifold.
• Make sure the hoses are not damaged.
• Make sure the tightening clips are not missing.
RAIL17COM0150AA 1
Exhaust pipe
• Check the tightness of the exhaust pipe.
• Make sure the tightening clips are not missing.
RAIL17COM0151AA 2
7-33
--- Page 18 ---
7 - MAINTENANCE
Door hinge pins
• Pins (six places)
SS12J429 8
Hood hinge pins
• Pins (two places)
SS12J430 9
Front pins for cab installation
• Pins (two places)
SS12J431 10
7-43
--- Page 19 ---
7 - MAINTENANCE
Replace the air filter elements
Replace filter elements every 500 hours or six months or when error message SPN 107 FMI 0 is shown on the display.
The manufacturer does not recommend cleaning of the elements due to reduced filtration capacity by up to 40% and
due to the risk of damaging the element during cleaning.
NOTE: The air filter is made up of the main element and the safety element.
RAIL17COM0091AA 1
1. Lift the hood to the limit position.
2. Open the clamps and remove the cover.
RAIL17COM0162AA 2
3. Carefully remove the main element.
RAIL17COM0163AA 3
7-53
--- Page 20 ---
7 - MAINTENANCE
Change the travel transmission fluid
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
WARNING
Chemical hazard!
When handling fuel, lubricants, and other service chemicals, follow the manufacturer's instructions.
Wear Personal Protective Equipment (PPE) as instructed. Do not smoke or use open flame. Collect
fluids in proper containers. Obey all local and environmental regulations when disposing of chemi-
cals.
Failure to comply could result in death or serious injury.
W0371A
NOTICE: Drain the oil into a suitable container.
NOTICE: Drain oil when operation has ended after allowing the oil to cool down to 49 °C (120 °F), or while operating
once the oil has heated up to that temperature.
NOTICE: Dispose of all fluids, filters, and containers in an environmentally safe manner in accordance with local laws
and regulations. Check with local environmental and recycling centers or your dealer for correct disposal information.
Transmission fluid
Use CASE AKCELA GEAR 135 H EP 80W-90 for out-
door temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).
Use CASE AKCELA TRANSAXLE FLUID 80W-140
for outdoor temperature 20.0 – 45.0 °C (68.0 –
113.0 °F).
NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).
NOTE: For more oil information, see page 7-14.
Axle (wheel) transmission
1. Stop the machine on a flat, paved surface so the
plugs on the axle transmissions are in the position
illustrated in the Figure 1.
2. Clean the spot around the plugs.
3. Place a suitable container under the plug!
4. Remove the plugs (1) and (2), let the fluid drain out
and then reinstall plug (1).
5. Use the hole (2) to replenish fluid until its level
reaches the hole edge or starts flowing out.
6. Reinstall the plug (2).
SS12K136 1
7-63
--- Page 21 ---
7 - MAINTENANCE
16. Remove the cab and hood lift pump from the bottom
of the hydraulic tank.
RAIL17COM0202AA 5
17. Remove the suction strainer from the pump.
18. Clean the suction strainer. When necessary replace
the strainer.
RAIL17COM0203AA 6
19. Use compressed air and blow out the strainer.
20. Attach the suction strainer to the pump.
21. Inspect the sealing ring. When necessary replace the
sealing ring.
RAIL14COM0194AA 7
7-73
--- Page 22 ---
7 - MAINTENANCE
Adjust the scrapers
Scrapers designed for smooth drum
1. Between the scraper and the drum, loosen the bolts (1)
2. Move the holders (2) 15 mm (0.6 in) towards the drum.
RAIL17COM0190AA 1
NOTICE: If it is not possible to shift the scrapers in the oval holes of the holders (2) when the scraper (3) has become
worn, remove the scraper (3) and move it towards the drum by one hole.
Scrapers for pad foot drum
1. Loosen the bolts (1).
2. Move the individual scrapers (2) 25 mm (1.0 in) to-
wards the drum.
RAIL17COM0135AA 2
NOTICE: The rear scrapers at the pad foot drum are longer. When replacing worn scrapers, move the rear scrapers
to the front and replace the rear scrapers with new scrapers.
If there is only a small gap between the scraper and the drum, it is possible there will be contact between the scraper
and the drum when the machine turns.
7-83
--- Page 23 ---
8 - SPECIFICATIONS
Transmission fluid
Use CASE AKCELA GEAR 135 H EP 80W-90 for outdoor temperature -10.0 – 30.0 °C (14.0 – 86.0 °F).
Use CASE AKCELA TRANSAXLE FLUID 80W-140 for outdoor temperature 20.0 – 45.0 °C (68.0 – 113.0 °F).
NOTICE: The operating temperature of the fluid must not exceed 85 – 90 °C (185.0 – 194.0 °F).
Lube grease
Use plastic lubricant with lithium content to lubricate the machine:
CASE AKCELA 251H EP MULTI-PURPOSE GREASE
Washer fluid
Use water (up to 0 °C (32 °F) and motor vehicle glass washer fluid when filling the washer fluid reservoir.
NOTICE: Fill with a winter-rated motor vehicle glass washer fluid when temperatures are below 0 °C (32 °F).
Use plastic lubricant with lithium content to lubricate the machine:
Case Akcela Extreme pressure grease moly
Coolant
Coolant Water Temperatures up to
35% 65% -22 °C (-8 °F)
40% 60% -28 °C (-18 °F)
45% 55% -35 °C (-31 °F)
50% 50% -41 °C (-42 °F)
Part Type Quantity Icon
Engine Engine oil 10 L (2.64 US gal)
Fuel tank Diesel 255 L (67.36 US gal)
Hydrostatic system Hydraulic oil 72 L (19.02 US gal)
plastic lubricant with lithium
Hinge bearings - steering
content to lubricate the As required
joint and steering cylinders
machine
Engine cooling system Year round antifreeze 28.0 L (7.4 US gal)
8-5