PDF Operator’s Manual Case 1021G 1121G Tier 4B Wheel Loader - 7 MB

This Operator's Manual is the official guide for the Case 1021G and 1121G Tier 4B (Final) Wheel Loaders.

It provides operators with crucial information on controls, instrumentation, safety features, and daily maintenance checks.

Understanding the contents of this manual is key to operating the machine safely and productively.

Keep this guide handy to ensure your wheel loader is always operated correctly.

PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
WAWhatsApp fFacebook 𝕏X TGTelegram Email
PDF viewer loading area

Text Preview from This Manual

The text below was extracted from the visible preview pages to help you confirm the manual contents before download.

--- Page 1 ---
ORIGINAL INSTRUCTIONS


                                1021G
                                1121G
                        Tier 4B (Final)
                          Wheel Loader


          OPERATOR’S MANUAL


                          Part number 47888719
                                   1st edition English
                                    November 2016

--- Page 3 ---
1 - GENERAL INFORMATION


Electro-Magnetic Compatibility (EMC)
Interference may arise as a result of add on equipment which may not necessarily meet the required standards.
Such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the
following:

• The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the
  national authorities of the country where you use the machine.
• The electromagnetic field generated by the add on system should not exceed 24 V/m at any time and at any location
  in the proximity of electronic components.
• The add on equipment must not interfere with the functioning of the on board electronics.

Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.


                                                        1-5

--- Page 4 ---
2 - SAFETY INFORMATION


Personal safety
Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and
precautions. Read and understand all the safety messages in this manual, the safety manual and the safety signs on
the machine before you operate or service the machine. See your dealer if you have any questions.
READ THIS MANUAL COMPLETELY and make sure you
understand the controls. All equipment has a limit. Make
sure you understand the speed, brakes, steering, stability,
and load characteristics of the machine before you start
to operate this machine.

DO NOT remove this manual or the safety manual from
the machine. See your dealer for additional manuals.
Also see the manual information on the Title pages (first
and second pages in front of the Table of Contents) of this
manual.

The safety information given in this manual does not re-
place safety codes, insurance needs, federal, state, or lo-                    LEIL16WHL1253AB   1
cal laws. Make sure that your machine has the correct
equipment according to these rules or laws.

Additional safety messages are used in the text of the
manual to show specific safety hazards.
NOTICE: the safety messages in this chapter point out
conditions which can happen during the normal operation
and maintenance of your machine. These safety mes-
sages also give possible ways of dealing with these con-
ditions.


                                                          2-3

--- Page 5 ---
2 - SAFETY INFORMATION


Support strut and service link
     WARNING
    Crushing hazard!
    If you service the machine with the loader lift arms raised, always use the support strut. Remove the
    support strut from the storage position and place the strut onto the cylinder rod. Install the retaining
    bolt entirely into the strut. Lower lift arms onto the support strut.
    Failure to comply could result in death or serious injury.
                                                                                                         W0140A


If you service the machine with the loader lift arms raised, always use the support strut.

Support strut
1. Empty the loader bucket, park the machine on a level
   surface, raise the loader lift arms to approximately
   2.1 m (7 ft), turn the engine off and set the parking
   brake before exiting the cab. Maintain the bucket in a
   dumped position. Remove the support strut from the
   storage position by removing the retaining bolt.


                                                                                   LEIL16WHL1598AB   1

2. Place the support strut onto the cylinder rod with the
   guide lock tab on the top of the cylinder and pointing
   toward the bucket. Install the retaining bolt entirely into
   the support strut using all threads. Slowly lower the lift
   arms onto the support strut. Maintain the bucket in a
   dumped position.


                                                                                  RCPH10WHL061BAL    2


                                                            2-13

--- Page 6 ---
2 - SAFETY INFORMATION


Empty tool


                                      LEEN11T0024AA   20


                      2-23

--- Page 7 ---
2 - SAFETY INFORMATION


                     LEIL16WHL1004AA   35
Location: on the cooling frame on the rear side of the
machine.

WARNING
Entanglement hazard!
Keep clear or stop the engine before servicing.
Failure to comply with this warning could result in death            87488606_1   36
or serious injury.

North American decal number: 87488606
French Canadian decal number: 87488607
Spanish decal number: 87488608


                     LEIL16WHL1004AA   37
Location: rear side of the machine.

WARNING
Run-over hazard!
Keep clear of the machine.
Failure to comply with this warning will result in death
or serious injury.                                                   328752A1_    38


North American decal number: 328752A1
French Canadian decal number: 334686A1
Spanish decal number: 87453134


                                                           2-33

--- Page 8 ---
3 - CONTROLS AND INSTRUMENTS


Headrest (Optional)
The seat is equipped at the top with provisions for optional
headrest.


                                                                       LEIL16WHL1391AB   8


                                                           3-5

--- Page 9 ---
3 - CONTROLS AND INSTRUMENTS


Pedal controls
Brake pedal
When pushed, the brake pedal actuates the machine
brakes.
NOTE: the pedal works in conjunction with the trans-
mission declutch switch for more efficient braking. See
“Loader functions – Declutch switch" – Chapter 4 in this
manual for further information.
NOTICE: on steep slopes, use the down shift mode of
the transmission to aid braking and to help prevent brake
overheating and premature disc wear.
NOTE: when the machine is shut off, the parking brake is
automatically set.
                                                                       LEIL16WHL1556AB   1


Foot Throttle
Push the foot throttle to increase the engine speed. When
the pedal is released the engine runs at low idle.


                                                                       LEIL16WHL1557AB   2


Differential lock (Optional)
Depress the differential lock foot switch to lock the front
axle differential. Release the switch to unlock the differ-
ential.


                                                                       LEIL16WHL1558AB   3


                                                         3-15

--- Page 10 ---
3 - CONTROLS AND INSTRUMENTS


5. Auxiliary F-N-R
           Press the auxiliary F-N-R button to enable/disable the auxiliary F-N-R switch located on the joystick
           or next to the single axis levers.
           See Chapter 4 for further information.
           LED color: green.

6. Auto shift
           Press the auto shift button to enable/disable the automatic operation mode for the transmission.
           When the auto shift function is activated, the transmission will automatically shift up and down
           between 1st or 2nd and the highest speed setting on the transmission control lever.
           See Chapter 4 for further information.
           LED color: green.

7. De-clutch (4-speed only) / Power inch (5-speed only)
           Press the de-clutch/power inch button to enable/disable the de-clutch on 4-speed transmissions or
           power inch on 5-speed transmissions. This feature can improve loader applications when truck
           loading and tight corner operations are required.
           See Chapter 4 for further information.
           LED color: green.


8. Torque converter lock-up (5-speed only)
           Press the torque converter lock-up button to enable/disable the torque converter lock-up function.
           This function allows a direct mechanical connection between the engine and the transmission to
           eliminate torque converter loss. It allows the operator to remain locked up from the second gear
           upward. It allows for faster vehicle accelerations and speeds.
           LED color: green.

9. Automatic differential lock (if equipped)
           With the automatic differential lock button in ON position, the automatic differential lock system is
           enabled. The hydraulic differential lock will automatically engage when required for the wheel loader.
           The differential lock is activated any time the operator presses the differential lock foot switch,
           regardless of whether the automatic differential lock system is enabled or not.
           LED color: green.

10. Return-to-dig
           Press the return-to-dig button to enable/disable the return-to-dig function. This function allows the
           bucket to return to level with the ground for digging.
           See Chapter 4 for further information.
           LED color: green.

11. Height control
           Press the height control button to enable/disable the height control function. This function allows the
           bucket to raise to the set height position when activated.
           See Chapter 4 for further information.
           LED color: green.

12. Return-to-travel
           Press the return-to-travel button to enable/disable the return-to-travel function. This function allows
           the bucket to automatically return to the travel position after you have dumped the loader bucket.
           See Chapter 4 for further information.
           LED color: green.


                                                     3-25

--- Page 11 ---
3 - CONTROLS AND INSTRUMENTS


Parking brake
     WARNING
    Run-over hazard!
    Apply the parking brake before leaving the cab.
    Failure to comply could result in death or serious injury.
                                                                                             W1390A


Parking brake button
             Make sure the machine has come to a
             complete stop before applying the parking
             brake.

The parking brake button engages the parking brake on
the transmission output shaft.
NOTICE: the parking brake is a spring applied, hydraulic
released brake which is applied to the drive shaft. The
parking brake will effectively hold the machine in place
when used correctly.


                                                                       LEIL16WHL1125AA   1


Engaging the parking brake
To engage the parking brake, move the transmission con-
trol lever to NEUTRAL (N), stop the machine and push
the parking brake button. The parking brake will automat-
ically engage when the machine is shut off.
NOTICE: a failure in the operating procedure or a failure
in the electrical or hydraulic function can result in abrupt
engagement of the parking brake. Always wear your seat
belt.
NOTICE: apply the parking brake prior to leaving the cab
and/or parking the machine on slopes.

Parking brake release
NOTE: the service brake must be at operating pressure
before the parking brake can be released to move the ma-
chine. The brake pressure indicator lamp on multifunc-
tion display must not be illuminated when disengaging the
parking brake. Attempting to move the machine prior to
the service brake pressures being sufficient causing low
operating pressure can result in premature parking brake
pad wear.


                                                                       LEIL16WHL1570AB   2


                                                          3-35

--- Page 12 ---
3 - CONTROLS AND INSTRUMENTS


DISPLAY OPERATION

Navigation through the Liquid Crystal Dis-
play (LCD) multifunction display screens
A keypad is located on the right-hand external border of
the display.
Use this keypad to move from one screen to another, to
choose various selections, to monitor the machine func-
tions, and to retrieve information. All selections made with
the computerized technology of the LCD screen are es-
sentially programmed in the same manner.
Follow any screen prompts when given and use the con-
firm key to enter the selection. Use the home key (A) to
return to the main menu. This will lock the chosen selec-
tion into memory.
You can access all functions in the same basic manner.

A. Home key - Use this key to exit and return to the driv-
   ing screen. You can use this key anytime to start over
   and begin again or to exit a field. You can also use
   this key to electronically check fault codes.
B. Right arrow key - Use this key to scroll right to selec-
   tions/screens.
C. Left arrow key - Use this key to scroll left to selections/
   screens.
D. Up arrow key - Use this key to scroll up to selections/               LEIL15WHL0581BB   4
   screens.
E. Down arrow key - Use this key to scroll down to selec-
   tions/screens.
F. Enter/confirm key - Use this key to confirm selections.
   After selections have been highlighted, use the enter/
   confirm key to choose selections.

Machine status
Use the keypad on the right-hand of the display to select
the key to access to the “Machine status” screens.


                                                                         LEIL15WHL0629AA   5


                                                            3-45

--- Page 13 ---
3 - CONTROLS AND INSTRUMENTS


Engine Oil &Filters:

• Service Intervals Hrs: 500 h
• Time to Service: (hours remaining until service is due)


                                                                      LEIL16WHL0961AA   33


Fuel Pre-filter:

• Service Intervals Hrs: 500 h
• Time to Service: (hours remaining until service is due)


                                                                      LEIL16WHL0962AA   34


Fuel Filter:

• Service Intervals Hrs: 500 h
• Time to Service: (hours remaining until service is due)


                                                                      LEIL16WHL0963AA   35


DEF/ADBLUE® Tank Vent Filter:

• Service Intervals Hrs: 500 h
• Time to Service: (hours remaining until service is due)


                                                                      LEIL16WHL0964AA   36


                                                        3-55

--- Page 14 ---
3 - CONTROLS AND INSTRUMENTS


Auxiliary Steering Pump Test is in Progress.

Auxiliary Steering Pump status is displayed.

Select “Done” to exit.


                                                                      LEIL16WHL0878AA   73


Controller Information

Use the keypad on the right-hand of the display to select
the key to switch to the “Controller Information” screens.
Screen shows hardware and software information for the
selected electronic controller.


                                                                      LEIL16WHL0931AA   74


→ Display (Example)

This page shows the following information regarding the
display controller:

• Software Version Number
• Hardware Part Number
• Software Part Number
• Serial Number


                                                                      LEIL16WHL0883AA   75


Diagnostic Trouble Codes

Use the keypad on the right-hand of the display to select
the key to switch to the “Diagnostic Trouble Codes” page.


                                                                      LEIL16WHL0909AA   76


                                                        3-65

--- Page 15 ---
3 - CONTROLS AND INSTRUMENTS


Resetting the Selective Catalytic Reduction (SCR) system
After a failure or warning has been set, the SCR system must perform automatic tests to determine if failures or
warnings have been resolved. There are two categories of system warnings:


1. Electrical failures which only need key cycle to heal.
2. Failures which need an active Urea Dosing System to heal:
   • Heated up SCR
   • High engine speed and torque

The system must perform the following actions in order to recognize the resolved failures or warnings and reset itself.

1. For DEF/ADBLUE® level warnings:

  a. Key switch must be cycled OFF then ON.

2. For poor DEF/ADBLUE® quality warnings:

  a. Key switch must be cycled OFF then ON.

3. For SCR system warnings, one of the following conditions must occur, depending on the exact cause of the warn-
   ing:

  a. Requires the machine to be operated for approximately 20 min at a minimum of 50 % load to operate the SCR
  system.
  b. Requires starting and running the engine, but does not require the SCR system to operate.
  c. Requires the key switch to be cycled OFF then ON.

Validation re-starts
Validation re-starts apply to the scenario “3a” of SCR system warnings (see list above). Validation re-starts allow
operation of the machine for up to 30 min without power loss after a poor DEF/ADBLUE® quality or SCR system fault
has been detected. Up to three re-starts are permitted. Re-starts are counted if either of the following conditions are
met:

1. Key off, wait 2 min for ECU after-run.
2. Key on, wait 5 - 15 s
3. Key off, wait 5 - 15 s
4. Key on, wait 5 - 15 s
5. Start

Normal operation will resume if a reset is detected within the 30 min window.

If a reset is not detected within 30 min, power loss will occur as described in the table above.

Validation re-starts are not available 7 min before severe inducement, or if inducement is activated a second time
within 40 h (inducements from low tank level are not considered toward validation restart availability)

If all three validation re-starts have been used and the system has not been reset, see your local authorized dealer
for repair.


                                                         3-75

--- Page 16 ---
3 - CONTROLS AND INSTRUMENTS


Emergency exit
You can use the right-hand window of the cab as an emer-
gency exit. Be proactive and open and close the emer-
gency window exit as a safety measure to become famil-
iar with its operation.


                                                                       LEIL15WHL0500AB   4


Front sunblind
The machine is equipped with a front sunblind. Use the
lower eyelet to position the sunblind at the desired height.


                                                                       LEIL16WHL1329AB   5


Rear sunblind (Optional)
The machine can be equipped with a rear sunblind. Use
the lower eyelet to position the sunblind at the desired
height.


                                                                       LEIL16WHL1268AB   6


                                                          3-85

--- Page 17 ---
4 - OPERATING INSTRUCTIONS


6. Make certain the area is clear of all non-authorized
   personnel. Sound the horn to warn those around the
   work area of your intentions.
7. Insert the key into the ignition switch and turn it into the
   ON position. Monitor the console indicators. Do not
   attempt to start the engine until the grid heater light is
   out. When the grid heater light is no longer illuminated,
   turn the key to the START position. Once the engine
   starts, allow it to run at low idle until the engine coolant
   temperature is warm.
     NOTE: if the engine starts and then stops, do not en-
     gage the starter motor again until the starter motor
     stops turning. Let the motor cool for two minutes be-                LEIL16WHL1286AA   5
     fore cranking again.
     NOTICE: the starter has an automatic cut-out to pro-
     tect itself. In cold weather conditions, extended crank-
     ing may be necessary.
8. Press the hydraulic functions lock-out button to power
   the equipment.

9.    Raise the loader arm so that the equipment is raised
      approximately 380 mm (15 in).
10. To move the machine:
      • Press the parking brake button to the OFF position
      • Place the transmission control lever into the FOR-
        WARD or REVERSE position
      • Release the foot brake and accelerate smoothly

                                                                          LEIL16WHL1125AA   6

11. Use the transmission control lever to shift manually
    the transmission gears from first through fourth gear.
    Turn the transmission control lever away from you
    to select a higher gear. Turn the lever toward you
    to select a lower gear. Also use this control lever
    to put the transmission in FORWARD, NEUTRAL,
    and REVERSE.
      ○ Move the control lever away from you for FOR-
        WARD.
      ○ The center position of the control lever is NEU-
        TRAL.
      ○ Move the control lever toward you for REVERSE.
                                                                          LEIL16WHL1468AA   7


                                                              4-9

--- Page 18 ---
4 - OPERATING INSTRUCTIONS


Auxiliary Forward, Neutral, Reverse (F-N-R) switch
Auxiliary F-N-R switch (1) for all joystick and single axis
lever applications.

F.   FORWARD
N.   NEUTRAL
R.   REVERSE


                                                                       LEIL16WHL1288AB   1


                                                                       LEIL16WHL1331AA   2


                                                                       LEIL16WHL1303AA   3


                                                                       LEIL16WHL1302AA   4


                                                         4-19

--- Page 19 ---
4 - OPERATING INSTRUCTIONS


Auxiliary hydraulic connection (if equipped)

    WARNING
   Escaping fluid!
   Do not disconnect hydraulic quick coupler under pressurized conditions. Make sure all hydraulic
   pressure is removed from the system before disconnecting hydraulic quick coupler.
   Failure to comply could result in death or serious injury.
                                                                                               W0095A


Your wheel loader may be equipped with an auxiliary hy-
draulic system.


                                                                      LEIL16WHL1447AB   16


                                                     4-29

--- Page 21 ---
6 - WORKING OPERATIONS


6 - WORKING OPERATIONS###_6_###
Loader operations

Operating tips
    WARNING
   Impact hazard!
   Bucket edge or teeth can catch on frozen surfaces or buried objects during surface scraping opera-
   tions. Before operation, inspect the area for hazardous objects. Operate the machine at slow speed
   around objects.
   Failure to comply could result in death or serious injury.
                                                                                                               W0459A


This wheel loader, with standard equipment and authorized attachments, is intended to be used for above ground
level digging and general earth moving purpose such as land leveling, truck loading, material rehandling and ditch
cleaning. If the machine is to be used for lifting objects, make sure that the machine is properly equipped and follow
the instructions and safety precautions in this manual.

Leveling operation
Always operate the machine in reverse when leveling the
surface.


                                                                                  LEIL16WHL0036AB   1


Pushing operation
When pushing material, do not set the bucket dumping
angle more than 20 °.
NOTICE: the bucket MUST NOT be in the FULL DUMP
position during the pushing operation.


                                                                                  LEIL16WHL0037AB   2


                                                         6-1

--- Page 22 ---
7 - MAINTENANCE


7 - MAINTENANCE###_7_###
General information

Servicing
     WARNING
    Improper operation or service of this machine can result in an accident.
    Read and understand the SAFETY INFORMATION Section before you perform any maintenance, ser-
    vice, or repairs. Read and understand the specific service procedures for the components you plan
    to work with before you start servicing the machine.
    Failure to comply could result in death or serious injury.
                                                                                                                    W0138A


     WARNING
    Personal Protective Equipment (PPE) required.
    When assembling, operating, or servicing the machine, wear protective clothing and PPE necessary
    for the particular procedure. Some PPE that may be necessary includes protective shoes, eye and/or
    face protection, hard hat, heavy gloves, filter mask, and hearing protection.
    Failure to comply could result in death or serious injury.
                                                                                                                    W0353A


     CAUTION
    Burn hazard!
    Wait for all components to cool before performing any operation.
    Failure to comply could result in minor or moderate injury.
                                                                                                                    C0053A


NOTICE: clearly mark the connectors before unplugging.          • all hydraulic pressure released in lift arm and bucket/
Clean the pipes and the connectors before the disassem-           attachment circuits
bly.
                                                                • any accumulator pressure released for the appropriate
Presence of DEF/ADBLUE® crystallization on the pipe or            circuit
on the cover of the filter is not allowed.
Remove DEF/ADBLUE® crystallization with water and a             Clean the grease fittings before lubrication. Clean around
brush.                                                          plugs and filler holes before adding fluid. No dust or dirt
Usage of hammer or pincers are not allowed for the dis-         must enter the components or the circuits. Wear suitable
assembly of the connector.                                      clothing and remember to use the necessary safety equip-
                                                                ment.
Follow the maintenance intervals by checking the hour
meter every day. Before starting maintenance, park the          When performing service work on the machine, place a
machine on flat, firm ground, away from any obstacles,          “DO NOT OPERATE” tag on the instrument panel or the
with the bucket/attachment on the ground. Keep all unau-        key switch. Turn off the engine and remove the key before
thorized personnel clear of the area. Unless otherwise          leaving the operator's compartment.
specified, carry out all maintenance operations with:
                                                                Any modification to this machine without prior authoriza-
• the engine stopped                                            tion could cause serious injury. Do not make any modifi-
• the machine parked on a firm, level surface                   cations without authorization. Consult your dealer.
• the transport/service link locked into position to stop the   The service intervals in this chapter refer to normal op-
  machine from unexpected articulation                          erating conditions. During the first operation period of a
• the parking brake engaged                                     new machine (100 initial hours) or rebuilt component and
                                                                under particularly severe conditions, carry out the service
• the key removed from the key switch                           intervals more frequently.
• a "DO NOT OPERATE" tag on the key switch                      NOTICE: take particular care to replace all filters regu-
• wheel chocks blocking the wheels                              larly. Clean filters mean longer engine running life.
• all circuits cooled down prior to starting work               NOTICE: oils and fluids must be disposed of properly.


                                                            7-1

--- Page 23 ---
7 - MAINTENANCE


Front and rear axle oil viscosity/Temperature range


                                  CASE AKCELA TRANSAXLE FLUID 80W-140

  -40 °C     -30 °C    -20 °C     -10 °C     0 °C            10 °C   20 °C   30 °C   40 °C    50 °C
  -40 °F     -22 °F     -4 °F      14 °F     32 °F           50 °F   68 °F   86 °F   104 °F   122 °F


Hydraulic oil – Brake oil viscosity/Temperature range

                                            CASE AKCELA HY-TRAN® ULTRACTION

                            CASE AKCELA HY-TRAN® ULTRACTION SSL

  -40 °C     -30 °C    -20 °C     -10 °C     0 °C            10 °C   20 °C   30 °C   40 °C    50 °C
  -40 °F     -22 °F     -4 °F      14 °F     32 °F           50 °F   68 °F   86 °F   104 °F   122 °F


                                                      7-11

--- Page 24 ---
7 - MAINTENANCE


DEF/AdBlue® technical faults


                                 LEIL14WHL0392HA   4


                                       7-21

--- Page 25 ---
7 - MAINTENANCE


Emissions warranty does not cover
• Repairs arising from storage deterioration, failure to maintain the equipment, negligence, alteration, improper use
  of the equipment, collision or other accident, vandalism, or other casualty, or operation beyond rated capacity or
  specification.
• Repairs arising from abuse or neglect, including but not limited to: operation without adequate coolant or lubricants,
  adjustments to the fuel system outside equipment specifications, over-speeding, improper storage, starting, warm-
  up, or shutdown practices, incorrect fuel or contaminated fuel, oil or other fluids.
• Normal maintenance services, such as engine tune-ups, engine fuel system cleaning, checks, adjustments, shim-
  ming, etc.
• Items replaced due to customer demand.
• Labor charges performed by anyone except a dealer authorized by contract to repair the equipment, unless they
  qualify under special provisions (i.e. outside labor).
• Any and all travel costs for items such as towing, service calls, or transporting a unit to and from the place where
  the warranty service is performed.
• Normal maintenance costs, including but not limited to: lubricants, coolants, fluids, fuel, filters, and associated labor.
  Lubricants, filters, and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT
  RESULT of a defect in material or workmanship.
• Claims involving the inspection or reconditioning of units after storage or prior use.
• Repairs arising from service performed by agents not approved by CASE CONSTRUCTION.
• Repairs arising from any unauthorized modification to the product or the use of non- CASE CONSTRUCTION parts,
  implements or attachments.
• Removal, replacement, or installation of non- CASE CONSTRUCTION optional equipment, attachments or com-
  ponents.
• Premiums charged for overtime labor costs or out of shop expenses.
• Economic loss including lost profits, crop loss, equipment rental, or other expense.
• Unauthorized modification or updating machines without a warrantable failure.
• Any and all costs of dealer shop supplies incurred with repairs, including but not limited to: solvents, cleaners,
  anti-seize lubricants, LOCTITE®, sealant, adhesive, oil-dry, shop towels, etc.
• Failure of the machine, its implements or attachments caused by improper field application or loading.
• Any and all costs for coolant, fuel, or lube (oil) analysis including supplies and lab recommendations.
• Cost associated with cleaning of machine in preparation for servicing.


                                                           7-31

--- Page 26 ---
7 - MAINTENANCE


8. Coolant and hydraulic oil fills – hydraulic oil tank


                                                                     LEIL15WHL0720AB   8

9. Windshield fluid bottle access – right-hand side


                                                                     LEIL15WHL0685AB   9

10. Hydraulic main control valve – front frame


                                                                    LEIL15WHL0760AA    10

11. Engine oil fill location – engine compartment, right-
    hand side


                                                                    LEIL15WHL0688AB    11


                                                          7-41

--- Page 27 ---
7 - MAINTENANCE


Axle cooler filters (if equipped) - Change
     WARNING
    Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
    Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the
    engine off, turn the key on, and move the hydraulic control lever through all movements several times
    to relieve residual pressure in the system.
    Failure to comply could result in death or serious injury.
                                                                                                               W0161A


     WARNING
    Pressurized fluid can penetrate the skin and cause severe injuries.
    Keep hands and body away from any pressurized leak. DO NOT use your hand to check for leaks. Use
    a piece of cardboard or paper. If fluid penetrates the skin, seek medical attention immediately.
    Failure to comply could result in death or serious injury.
                                                                                                               W0158A


Replace the axle cooler filters when the hour meter registers 100 hours for a new machine during the initial run-in
period. Change the filters every 1000 hours thereafter or more frequently when operating conditions are severe.

Prior operation:
Keep all non-authorized personnel clear of the area. Park the machine on level ground in neutral with the parking
brake applied and the attachment lowered to the ground. Turn the engine off.

1. Install the transport/service link into the lock position.


                                                                                                     LEIL15WHL1782AA    1

2. Locate the axle cooler filters on the right-hand side of
   the machine under the steps. Remove the cover for
   easier access to the filters, if desired.


                                                                                                     LEIL16WHL0673AB    2


                                                            7-51

--- Page 28 ---
7 - MAINTENANCE


Change the hydraulic oil filter
     CAUTION
    Spring under tension!
    In the following steps, the high tension spring must be carefully unloaded. Maintain hands-on control
    of the breaker bar for the entire procedure. Wear eye protection.
    Failure to comply could result in minor or moderate injury.

View the complete manual on HeyDownloads →