PDF Operator's Manual 2023 Hyundai R60WVS PRO Wheel Excavator - 1 MB
Get acquainted with the latest features of your 2023 Hyundai R60WVS PRO Wheel Excavator with this official operator's manual.
It covers all operational aspects, from the control layout to safety precautions and daily service checks.
This guide is essential for any operator to work safely and get the most performance out of this modern machine.
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--- Page 1 ---
Version number:v1.2 CONTENTS
Foreword ---------------------------------------------------------- 0-1 5. Traveling of the machine ----------------------------- 4-8
Emission-related components warranty 6. Efficient working method ---------------------------- 4-14
(USA and CANADA only) --------------------------------- 0-1-1
7. Operation in the special work sites ------------- 4-19
Before servicing this machine --------------------------- 0-2
8. Normal operation of excavator -------------------- 4-21
EC regulation approved ------------------------------------ 0-3
9. Attachment lowering ----------------------------------- 4-22
Table to enter S/No and distribution ----------------------- 0-4
10. Storage ------------------------------------------------------ 4-23
Safety labels ----------------------------------------------------- 0-5
11. RCV lever operating pattern ----------------------- 4-25
Machine data plate -------------------------------------------- 0-15
Guide(Direction, S/No, Symbol) ------------------------ 0-16
TRANSPORTATION
1. Road traveling -------------------------------------------- 5-1
SAFETY HINTS 2. Preparation for transportation --------------------- 5-2
1. Before operating the machine --------------------- 1-1
3. Dimension and weight -------------------------------- 5-3
2. During operating the machine --------------------- 1-16
4. Loading the machine ---------------------------------- 5-5
3. During maintenance ----------------------------------- 1-23
5. Fixing the machine ------------------------------------- 5-7
4. Parking ------------------------------------------------------ 1-26
6. Loading and unloading by crane ------------------- 5-8
SPECIFICATIONS MAINTENANCE
1. Major components ------------------------------------- 2-1
1. Instruction -------------------------------------------------- 6-1
2. Specifications --------------------------------------------- 2-2
2. Tightening torque --------------------------------------- 6-6
3. Working range ------------------------------------------- 2-3
3. Fuel, coolant and lubricants ------------------------ 6-9
4. Weight ------------------------------------------------------- 2-4
4. Maintenance check list ------------------------------- 6-11
5. Lifting capacities ----------------------------------------- 2-5
5. Maintenance chart ------------------------------------- 6-16
6. Bucket selection guide -------------------------------- 2-6
6. Service instruction -------------------------------------- 6-18
7. Specification for major components ------------ 2-7
7. Electrical system ---------------------------------------- 6-40
8. Recommended oils ------------------------------------ 2-10
8. Air conditioner and heater --------------------------- 6-43
CONTROL DEVICES TROUBLESHOOTING GUIDE
1. Cab devices ----------------------------------------------- 3-1
1. Engine ------------------------------------------------------- 7-1
2. Cluster ------------------------------------------------------- 3-2
2. Electrical system ---------------------------------------- 7-2
3. Switches ---------------------------------------------------- 3-23
3. Others -------------------------------------------------------- 7-3
4. Levers and pedals -------------------------------------- 3-30
5. Air conditioner and heater --------------------------- 3-33
HYDRAULIC BREAKER AND QUICK CLAMP
6. Others -------------------------------------------------------- 3-38
1. Selecting hydraulic breaker ------------------------- 8-1
2. Circuit configuration ------------------------------------ 8-2
OPERATION 3. Maintenance ---------------------------------------------- 8-3
1. Suggestion for new machine ---------------------- 4-1
4. Precaution while operating the breaker ------ 8-4
2. Check before starting the engine ---------------- 4-2
5. Quick clamp ----------------------------------------------- 8-6
3. Starting and stop the engine ----------------------- 4-3
4. Operation of the working device ----------------- 4-7
--- Page 3 ---
7) ENGINE ROOM CAUTION (item 8)
This warning label is positioned on the side
of radiator.
Do not open the engine hood during the
engine's running.
Escaping fluid under pressure can pene-
trate the skin causing serious injury.
侍 Study the service manual before service
job.
Never open the filler cap while engine
running or at high coolant oil tempera-
ture.
Study the operator's manual before start-
ing and operating machine.
Do not touch exhaust pipe or it may
cause severe burn.
8) CONTROL IDEOGRAM-SWIVEL (item 9)
This warning label is positioned in right win-
dow of the cab.
Check the machine control pattern for
conformance to pattern on this label. If
not, change label to match pattern before
operating machine.
Failure to do so could result in injury or
death.
侍 See page 4-7 for details.
0-8
--- Page 4 ---
Check daily according to the operation manual.
Repair the damaged parts and tighten the
loosened bolts.
Check for leakage of engine oil, hydraulic oil,
fuel and coolant.
Keep machine clean, clean machine regularly.
Do not operate the machine if it requires repairs.
Operate after complete repair.
Be prepared if a fire starts.
Keep a fire extinguisher handy and emergency
numbers for a fire department near your
telephone.
1-2
--- Page 5 ---
The European Union Physical Agents (Vibration) Directive 2002/44/EC
Vibration Data for Earth-moving Machines
Information Concerning Hand/Arm Vibration Level
When the machine is operated according to the intended use, the hand/arm vibration of this machine is
below 2.5 m/s2.
Information Concerning Whole Body Vibration Level
The highest root mean square value of weighted acceleration to which the whole body is subjected, is
less than 0.5 m/s2.
This section provides vibration data and a method for estimating the vibration level for earth moving
machines.
Vibration levels are influenced by many different parameters. Many items are listed below.
·Operator training, behavior, mode and stress
·Job site organization, preparation, environment, weather and material
·Machine type, quality of the seat, quality of the suspension system, attachments and condition of the
equipment
It is not possible to get precise vibration levels for this machine. The expected vibration levels can be
estimated with the information in below Table in order to calculate the daily vibration exposure. A simple
evaluation of the machine application can be used.
Estimate the vibration levels for the three vibration directions. For typical operating conditions, use the
average vibration levels as the estimated level. With an experienced operator and smooth terrain,
subtract the Scenario Factors from the average vibration level. For aggressive operations and severe
terrain, add the Scenario Factors to the average vibration level in order to obtain the estimated vibration
level.
1-12
--- Page 6 ---
MOUNTING AND DISMOUNTING
Never jump on or off the machine. Never get on or off
a moving machine.
When mounting or dismounting, always face the
machine and use the handrails, machine or foot steps.
In this case please contact your Hyundai distributor.
Do not hold any control levers when getting on or off
the machine.
Ensure safety by always maintaining at least three-
point contact of hands and feet with the handrails, foot
steps.
Always remove any oil or mud from the handrails, foot
steps. If they are damaged, repair them and tighten
any loose bolts.
If grasping the door handrail when mounting or
dismounting or moving on the tires, open and lock the
door securely in the open position. Otherwise, the
door may move suddenly, causing you to lose balance
and fall.
Keep riders off machine
Riders on a machine are subject to injury such as
being struck objects and being thrown off the
machine.
Only allow the operator on the machine. Keep riders
off.
ALWAYS APPLY LOCK WHEN LEAVING MACHINE
When leaving the machine, always place the swing
lock pin securely in the LOCK position.
If you accidentally touch the travel or swing lever when
they are not locked, the work equipment may suddenly
move and cause serious injury or damage. Swing lock
pin
When leaving the machine, lower the work equipment
completely to the ground, stop the engine and use the
key to lock all the equipment. Then set the swing lock
pin to the lock position. Always take the key with you. Upper frame
1-22
--- Page 7 ---
6. BUCKET SELECTION GUIDE
0.21 m3 SAE
heaped bucket
Recommendation
Capacity Width
3.0 m (9' 10") boom
Weight
SAE CECE Without With
1.6 m (5' 3") arm
heaped heaped side cutter side cutter
170 kg Applicable for materials with density of 1600 kgf/m3
0.21 m3 0.15 m3 705 mm 770 mm
(2700 lb/yd3) or less
2-6
--- Page 8 ---
(4) Emergency warning lamp
① This lamp pops up and the buzzer sounds when each of the
below warnings are happened.
- Engine coolant overheating (over 115˚C)
- Hydraulic oil overheating (over 105˚C)
- MCU input voltage abnormal
- Accel dial circuit abnormal or open
※ The pop-up warning lamp moves to the original position and
lights ON when the buzzer stop switch is pushed or pop-up is
touched. Also the buzzer stops.
This is same as following warning lamps.
② When this warning lamp lights ON, machine must be checked
and serviced immediately.
(5) Engine oil pressure warning lamp
① This lamp lights ON when the engine oil pressure is low.
② If the lamp lights ON, shut OFF the engine immediately. Check
oil level.
(6) Check engine warning lamp
① This lamp lights ON when the communication between
MCU and engine ECM on the engine is abnormal, or if the
cluster received any fault code from engine ECM.
② Check the communication line between them.
If the communication line is OK, then check the fault codes on
the cluster.
(7) Battery charging warning lamp
① This lamp lights ON when the battery charging voltage is low.
② Check the battery charging circuit when this lamp is ON.
(8) Air cleaner warning lamp
① This lamp lights ON when the filter of air cleaner is clogged.
② Check the filter and clean or replace it.
3-6
--- Page 9 ---
(3) Management
① ESL mode setting
· ESL mode setting
- ESL : Engine Starting Limit
- ESL mode is desingned to be a theft deterrent or will prevent the unauthorized operation of
the machine.
- If the ESL mode was selected Enable, the password will be required when the start switch is
turned ON.
- Disable : Not used ESL function
Enable (always) : The password is required whenever the operator starts engine.
Enable (Interval) : The password is required when the operator starts engine first.
But the operator can restart the engine within the interval time without in-
putting the password.
The interval time can be set maximum 2 days.
※Default
Default password : 00000
※Password
Password length : 5~10 digit
② Change password
- The password is 5~10 digits.
Enter the current password Enter the new password
The new password is stored in the MCU. Enter the new password again
3-16
--- Page 10 ---
11) AUTO RAM LOCK SWITCH
(1) This switch activate front axle oscillation cylinder to locking position
for increase of stability.
·ON : Set front axle to locking position for excavation work or
travels even ground. Also, the ram lock pilot lamp comes
ON at the travel pilot lamp.
·AUTO : Set front axle to locking or unlocking as table.
※ Refer to page 3-31 for select switch.
Select switch
(parking/working/ Ram lock Conditions
traveling)
Parking (P) Locking · Always
Traveling (T) Unlocking · Always
· FNR lever in neutral position
Locking
· Service brake pedal is depressed.
· FNR lever in forward/reverse position and
Working (W)
service brake pedal is not depressed.
Unlocking
· 2 way pedal is equipped and service brake
pedal is not depressed.
12) MASTER SWITCH
(1) This switch is used to shut off the entire electrical system.
(2) I : The battery remains connected to the electrical system.
O : The battery is disconnected to the electrical system.
※ Never turn the master switch to O (OFF) with the engine running.
It could result in engine and electrical system damage.
OFF
13) HORN SWITCH
(1) This switch is at the top of left side control lever.
Horn switch
On pressing, the horn sounds.
LH RCV lever
14) BREAKER OPERATION SWITCH
Breaker (1) On pressing this switch, the breaker operates only when the breaker
operation switch selection switch on the switch panel is selected.
RH RCV lever
3-26
--- Page 12 ---
5-2 Installation and precaution of air conditioner
Item Installation Method and Precaution
Compressor installation:
The compressor is installed with the vehicle engine and auxiliary
bracket, and must be secured with more than three bolts.
(The strength of fixing bolts must be 9.8T or above.)
Parallelism of V-belt:
The deviation of parallelism between the engine pulley and
compressor clutch pulley must be within ±1.0 mm.
Tension of V-belt:
Compression The tension of the V-belt refers to the tension measured at about 10
installation mm away from the belt center when the force of about 10 Kg is
applied, as shown in the figure. The belt tension must be checked and
adjusted once a week.
The condenser is secured on the frame with at least 4 bolts of 8T
or above (torque: 2Kg/m).
Condenser
If the condenser is in front of and also far from the radiator and air
installation
does not pass through the condenser, an additional air cutoff device
should be installed.
Dryer installation The dryer is secured vertically with at least two bolts.
The HVAC unit is secured on the frame with at least 4 bolts of 8T
HVAC unit or above (torque: 2Kg/m).
installation The air duct cannot be connected without sealing measures, in
order to prevent air leakage.
Avoid interference by protrusions in the surrounding environment
during hose and wire connection. The parts that may be subject to
Hose and wire
friction due to vehicle vibration should be secured with clips onto the
frame.
3-36
--- Page 13 ---
Function for radio
Td-650 is a knob-type car audio system, including FM, AM tuning radio, Bluetooth, MP3
(USB/SD) clock sound adjustment, external audio input, loudness and other functions.
Ⅰ. System configuration: digital tuned radio, USB/SD-MP3 player, electronic clock display.
Ⅱ. Radio function: support FM (87.5~108MHz), AM (522~1620KHz), can store 24 stations.
Ⅲ. AUX function: Supports the play of MP3 files in U disk or SD card, and supports the input
of audio from mobile phone and MP3.
Ⅳ. Sound function: support POP/ROCK/Classic/Flat sound.
Ⅴ. Bluetooth function: Support bluetooth phone connection and bluetooth music playback function.
3-77
3-46
--- Page 14 ---
4. OPERATION OF WORKING DEVICE
※ Confirm the operation of control lever and
working device.
1) Left control lever controls arm and swing. 6
7
2) Right control lever controls boom and bucket. 8
5 9
3) When you release the control lever, control 3 ,3' 2
10
lever returns to neutral position automatically.
1 4,4'
※ When operating swing, consider the swing
distance by inertia.
※ Left control lever
1 Arm roll-out 3
3'
2 Arm roll-in
4'
3 Swing right 4
1
4 Swing left
3' Boom right (boom swing switch selected)
4' Boom left (boom swing switch selected) 2
※ Refer to page 3-26 for boom offset switch.
※ Right control lever
5 Boom lower
6 Boom raise
7 Bucket roll-out
8 Bucket roll-in
※ Dozer control lever
9 Dozer blade up
10 Dozer blade down
4-7
--- Page 15 ---
12) NEVER CARRY OUT EXCESSIVE
OPERATIONS
Operation exceeding machine performance may
result in accident or failure.
Carry out lifting operation within specified load
limit.
Never carry out operations which may damage
the machine such as overload or over-impact-
load.
Never travel while carrying a load.
In case you need installing over load warning
device for object handling procedure, please
contact Hyundai distributor.
4-17
--- Page 16 ---
2. PREPARATION FOR TRANSPORTATION
1) When transporting the machine, observe the
various road rules, road transportation vehicle
laws and vehicle limit ordinances, etc. Overall
width
2) Select proper trailer after confirming the weight
and dimension from the chapter 2, specification.
3) Check the whole route such as the road width, the
height of bridge and limit of weight and etc., which
Overall
will be passed. height
4) Get the permission from the related authority if
necessary. Overall length
5) Prepare suitable capacity of trailer to support the
machine.
6) Prepare gangplank for safe loading referring to
the below table and illustration.
A B
Loading plate
1.0 3.65 ~ 3.85 of trailer B
1.1 4.00 ~ 4.25 Gan
gplan
A k
1.2 4.35 ~ 4.60
1.3 4.75 ~ 5.00 Block 15 ~ 16°
1.4 5.10 ~ 5.40
1.5 5.50 ~ 5.75
5-2
--- Page 17 ---
5) PRECAUTION WHEN INSTALLING HYDRAULIC HOSES OR PIPES
(1) Be particularly careful that the joint of hose, pipe
and functioning item are not damaged.
Avoid contamination.
(2) Assemble after cleaning the hose, pipe and joint
of functioning item.
(3) Use genuine parts.
(4) Do not assemble the hose in the condition of
twisted or sharp radius.
(5) Keep the specified tighten torque.
6-4
--- Page 18 ---
10) EVERY 1500 HOURS SERVICE
Check items Service Page
Crankcase breather Check 6-24
11) EVERY 2000 HOURS SERVICE
Check items Service Page
Hydraulic oil★1 Change 6-28
HBHO (Hyundai Bio Hydraulic Oil, ISO VG 46)★2 Change 6-28
Hydraulic tank suction strainer Check, Clean 6-28
Coolant Change 6-20, 21, 22, 23
Hoses, fittings, clamps (fuel, coolant, hydraulic) Check, Retighten, Replace -
★1
Conventional hydraulic oil
★2
If do not want to change HBHO every 2000 hours, contact HYUNDAI dealer and ask about SAMPLING.
※Change
Change oil every 600 hours of continuous hydraulic breaker operation.
12) EVERY 5000 HOURS SERVICE
Check items Service Page
Hydraulic oil★3 Change 6-28
★3
Hyundai genuine long life hydraulic oil
※Change
Change oil every 1000 hours of continuous hydraulic breaker operation.
6-14
--- Page 19 ---
7) INSPECTION OF COOLING FAN
Personal injury can result from a fan blade fail-
ure. Never pull or pry on the fan. This can
damage the fan blade and cause fan failure.
※ Rotate the crankshaft by using the engine bar-
ring gear.
※ A visual inspection of the cooling fan is NOT OK
required daily.
Check for cracks, loose rivets, and bent or
loose blades.
Check the fan to make sure it is securely
mounted. Tighten the capscrews if necessary.
Replace any fan that is damaged.
8) CLEANING OF AIR CLEANER Cover
(1) Primary element
① Open cover and remove the element.
② Clean the inside of the body.
③ Clean the element with pressurized air.
·Remove the dust inside of the element by the
pressurized air (below 3 kgf/cm 2, 40 psi)
forward and backward equally.
④ Inspect for cracks or damage of element by
putting a light bulb inside of the element. Pressurized air
⑤ Insert element and close cover. 3kgf/cm2 below
※ Replace the primary element after 4 times
cleanings.
(2) Safety element
※ Replace the safety element only when the
primary element is cleaned for the 4 times.
※ Always replace the safety element. Never
attempt to reuse the safety element by
cleaning the element.
9) CRANKCASE BREATHER 2
4
(1) Remove the bolts (2) retaining the diaphragm
3
cover.
5
(2) Remove the diaphragm cover (4), spring (3),
diaphragm plate (5) and diaphragm (1). 1
(3) Inspect the diaphragm for tears. Inspect the Bonnet
spring for distortion. Replace components if
necessary.
(4) Reinstall the diaphragm, diaphragm plate, spring
and diaphragm cover. Tighten the bolts.
6-24
--- Page 20 ---
27) CHECK PLANETARY GEAR OIL LEVEL
(1) Move the machine to flat ground.
Oil level
(2) Remove the plug and check the oil amount.
(3) If the oil level is below the plug hole, supply oil
through a plug hole. Plug
※ Set the plug of planetary gear in parallel to
the ground. Planetary gear
(4) After checking, install plug.
28) CHECK AND SUPPLYING AXLE OIL
(1) Move the machine to flat ground.
(2) Open the axle air breather to relieve internal air
Air breather
pressure.
Oil fill plug
(3) Remove the oil level plug and check the oil
amount. If the oil level is at the hole of the plug, it
is normal.
(4) If the oil level is below the plug hole, supply oil
through a oil fill plug hole.
When checking the oil level, press the service Oil level plug
brake.
As the machine is hot after operation, wait
until the oil temperature has dropped.
6-34
--- Page 21 ---
(3) Clean the recirculation filter using a pressurizes
are (Below 2 kgf/cm2, 28psi) or washing with
water.
When using pressurized air, be sure to wear
safety glasses.
(4) Inspect the filter after cleaning. If it is damaged
or badly contaminated, use a new filter.
Pressurized air
2 kgf/cm2 below
3) PRECAUTIONS FOR USING AIR CONDITIONER
(1) When using the air conditioner for a long time,
open the window once every one hour.
(2) Be careful not to overcool the cab.
(3) The cab is properly cooled if the operator feels
cool when entering there from outside (about
5˚C lower than the outside temperature).
(4) When cooling, change air occasionally.
4) CHECK DURING SEASON
Ask the service center for replenishment of
refrigerant or other maintenance service so that
the cooling performance is not damaged.
5) CHECK DURING OFF-SEASON
Operate the air conditioner 2 or 3 times a
month (each for a few minutes) to avoid loss of oil
film in the compressor.
6-44