PDF Operator Manual Terexlift Agrilift 625 Telelift 2506 Telescopic Handler - 2 MB
This operator manual is your complete guide to the Terexlift Agrilift 625 and Telelift 2506 telescopic handlers.
It contains vital information on the machine's controls, capabilities, load charts, and safety features.
Learn the correct procedures for daily inspections and basic maintenance to keep your handler in reliable working condition.
This document is essential for ensuring safe and productive operation in both agricultural and construction environments.
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From s/n: 17106
to s/n: 18956
OPERATOR HANDBOOK
Cod. 57.0003.4200 - Rev.4A 05/2007
Handler with telescopic boom
AGRILIFT 625
TELELIFT 2506
English
Edition
CAUTION: THOROUGHLY READ AND UNDERSTAND THIS HANDBOOK BEFORE OPERATING THE
MACHINE
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Handler with telescopic boom Agrilift 625 - Telelift 2506
GENERAL INFORMATION
■ A-1.2 LABELS AND WARNING PLATES
APPLIED ON THE MACHINE
This paragraph lists the labels and warning plates
normally applied on standard machines or on special
attachments coupled to the machine.
Description:
Printed on PVC, it guides the operator through the task
IMPORTANT of learning the main functions of the handler.
Meaning:
The familiarisation with these labels is never a An overview of the operator's handbook concerning:
waste of time. - control lever,
Make sure they are easy to read. For this purpose, - machine starting,
clean them or replace those that become - overload warning system
unreadable (either graphic or text). - main safety precautions,
To clean labels, use of a soft cloth, water and soap. and including the fork load charts with or without use
Never use solvents, petrol, etc. of the outriggers.
When a label is applied on a part to be replaced,
make sure that the replaced part is already labelled Location:
as required or apply a new label. in the cab, fixed to the upright with a magnet.
Not present in the TCE version.
GUIDA RAPIDA PER L’USO
2506 2506 450
Y
6
H
PUSH 5750
PUS
PUSH
5
Y
500
AVVIAMENTO DELLA MACCHINA USO DELLE LEVE DI COMANDO 4
• Posizionare il selettore marce ed il cambio meccanico in Premere sempre il pulsante di comando intenzionale , prima Kg
00
folle.
• Inserire il freno di stazionamento e controllare
di eseguire un comando
• Abbassamento/sollevamento del braccio azionare la leva
20
che la spia sia accesa. in direzione -
• Avviare il motore ruotando il • Brandeggio indietro/avanti dell'attrezzo terminale azionare
Kg
commutatore di avviamento in la leva in direzione -
posizione e mantenerlo fino allo • Richiamo/sfilo del braccio telescopico premere il pulsante 3
00
spegnimento della spia. Ruotarlo sulla leva ed azionare la leva di comando in direzione
25
quindi in posizione per -
l’avviamento del motore. Qualora, • Blocco/sblocco attrezzi premere il pulsante ed azionare
dopo circa 20 secondi, la leva in direzione per bloccare gli attrezzi, in direzione
l'avviamento del motore non avesse per sbloccarli
luogo, rilasciare la chiave ed
attendere circa due minuti prima
1250 Kg
1000 Kg
1500 Kg
800 Kg
di tentare un nuovo avviamento. 2
ATTENZIONE
E’ vietato utilizzare la macchina e gli accessori senza prima aver
INDICATORE DI STABILITA’ (ARB) letto e compreso le norme di utilizzo e di sicurezza contenute
Durante il lavoro mantenere sotto controllo l’indicatore di nel manuale di istruzioni.
stabilità. Il mancato rispetto delle norme di utilizzo e di sicurezza puo’
Gli 8 LED indicano: causare pericolo grave all’operatore e a terzi.
LED verdi 1-2-3-4 Macchina stabile 1
Le istruzioni sono consegnate con la macchina e copie aggiuntive
LED gialli 5-6 M a c c h i n a i n s t a b i l e . S p i a ro s s a possono essere richieste al rivenditore o direttamente a Terexlift.
lampeggiante ed allarme acustico L’operatore è responsabile del rispetto delle norme sopra riportate
intermittente non sollevare carichi se la macchina appoggia su terreno
LED rossi 7-8 Macchina in allarme. Pericolo di instabile o inclinato.
ribaltamento. Spia rossa accesa ed Non sollevare mai carichi superiori a quelli indicati in
allarme acustico continuo. Eseguire il tabella.
rientro in condizioni di sicurezza. Non sono ammesse manovre di sollevamento con 0
macchina in movimento.
Prima di abbandonare il posto di manovra:
- abbassare eventuali carichi sospesi
- portare in posizione di riposo gli organi di comando del
8 braccio
- posizionare la leva marcia avanti-indietro in folle, inserire
7 il freno a mano e arrestare il motore. -1
6 Norme per l'utilizzo di macchine dotate di stabilizzatori
1 2 3 4 5 E’ vietato utilizzare gli stabilizzatori se il carico è già m 4 3 2 1 0
sollevato: gli stabilizzatori servono solamente ad aumentare
la stabilità della macchina. 3340
L'uso scorretto degli stabilizzatori può causare il
ribaltamento della macchina.
Una apposita spia sul cruscotto indica che gli stabilizzatori
sono abbassati: accertarsi che la spia sia accesa.
Prima di sollevare il carico livellare la macchina controllando
l'apposito indicatore di livello.
Page A-3
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
GENERAL INFORMATION
■ A-3.4 APPLICABLE STANDARDS EN 50081-1: 1997 Electromagnetic compatibility – Generic
requirements on emissions - Part 1
For the operator’s safety, the following standards were EN 50082-1: 1997 Electromagnetic compatibility – Generic
obeyed during the risk assessment of the handler fitted requirements on immunity - Part 1
with telescopic boom:
EN 60204-1:1998 Safety of machinery - Electrical
Directive Title equipment of machines - Part 1
98/37/CE Machinery Directive
89/336/CEE Electromagnetic compatibility
2000/14/CE Environment Acoustic Emissions
Standard Title
EN 1459:1988 Harmonised standard. Safety of industrial
trucks - Self- propelled variable reach
trucks.
EN 281:1988 Self-propelled industrial trucks sit- down
rider-controlled. Rules for the
construction and layout of pedals.
EN 1175-2:1998 Electrical requirements - General
requirements of internal combustion
engine powered trucks
prEN ISO 13564:1996 Test method for measuring visibility from
self-propelled trucks.
ISO 2330:1995 Fork-lift trucks - Fork arms - Technical
characteristics and testing.
ISO/DIS 3287 Powered industrial trucks. Pictorial signs.
Control symbols.
ISO 3449:1992 Earth-moving machinery - Falling-object
protective structures - Laboratory tests
and performance requirements.
EN 13510: 2002 Earth-moving machinery - Roll-over
protective structures - Laboratory tests
and performance requirements.
ISO 3776:1989 Tractors for agriculture - Seat belt
anchorages.
ISO 3795:1989 Road vehicles, tractors and machinery
for agriculture and forestry -
Determination of burning behaviour of
interior materials.
ISO 5053:1987 Powered industrial trucks - Terminology.
ISO 6292:1996 Powered industrial trucks and
tractors - Brake performance and
component strength.
EN 13059:2002 Safety of industrial trucks - Test methods
for measuring vibration
Page A-13
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
SAFETY
■ B-2.2 REQUISITES OF THE SERVICEMEN ■ B-2.4 PERSONAL PROTECTIVE EQUIPMENT
The personnel charged with the machine maintenance Under special working conditions, the following
shall be qualified, specialised in the maintenance of personal protective equipment should be used:
earth-moving machines, and shall have the following • Breathing set (or dust mask).
prerequisites: • Ear-protectors or equivalent equipment.
physical: • Goggles or facial masks.
good eyesight, acute hearing, good co-ordination and
ability to carry out all required maintenance operations
in a safe way, according to this manual.
mental:
IMPORTANT
ability to understand and apply the enforced rules,
Use only type-approved protective equipment in
regulations and safety precautions. They shall be
good condition.
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way
training:
they shall read and familiarise with this handbook, its
enclosed graphs and diagrams, the identification and
warning plates. They shall be skilled and trained about
the machine functioning.
IMPORTANT
From a technical point of view, the ordinary
maintenance of the machine is not a complex
intervention and can be carried out by the machine
operator, too, provided he has a basic knowledge
of mechanics.
■ B-2.3 WORKING CLOTHES
During work, but especially when maintaining or
repairing the machine, operators must wear suitable
protective clothing:
• Overalls or any other comfortable garments.
Operators should wear neither clothes with large
sleeves nor objects that can get stuck in moving
parts of the machine.
• Protective helmet.
• Protective gloves.
• Working shoes.
IMPORTANT
Use only type-approved working clothing in good
condition.
Page B-3
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Handler with telescopic boom Agrilift 625 - Telelift 2506
OPERATING INSTRUCTIONS
■ C-2.2 ADJUSTING THE SEAT
A correct adjustment of the seat ensures the operator
a safe and comfortable driving. The handler seat is
fitted with devices which allow for the adjustment of
the springing, the height and the distance from the
controls.
• Seat distance from the controls
The seat is equipped with an adjusting device to In some seats height can be adjusted to three
slide the same seat forward or back with respect different positions. Lift the seat until you hear the
to the steering column. click signalling that the seat is locked in position.
To adjust the seat, pull lever 1 outwards and push To lower the seat, raise to end of stroke to release
the seat to the desired direction. Then release the the mechanism, then release the seat: it will return
lever and make sure that the seat locks in position. to the bottom position.
• Springing adjustment
Rotate lever 2 clockwise or anticlockwise
according to the springing degree required. Rotate ■ C-2.3 FASTENING THE SEAT BELTS
clockwise/ anticlockwise to increase/reduce the
seat springing. To reverse this control, pull out and Sit correctly in the driving seat; then:
rotate the lever knob by 180°.
• The safety belts are equipped with reel retractor.
• Height adjustment
To fasten the belt, pull tab 1 and push it into buckle
Turn knob 3 clockwise to lift the seat; turn it
2.
counter-clockwise to lower the seat.
• To release the belt, push button 3 and remove the
tab from the buckle.
• Make sure that the buckle is correctly located at
the hip point and not on the stomach.
• Operate the end adjusters to reach the length you
wish and make sure the buckle is always in the
middle.
Page C-5
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
OPERATING INSTRUCTIONS
C-3.4 CONTROL LEVER
Handlers are equipped with an hydraulically driven
servo-controlled lever.
The lever is equipped with two buttons for locking/
releasing the attachments and for extending/
retracting the telescopic boom .
When shifted to one of the four directions (right/left,
forward/back), it controls the boom lifting/lowering and
the forward/back pitching of the attachment frame.
It is also equipped with an intentional control button
that must be pressed and held in position until the
movement is completed.
If the button is not pressed down, the lever, though
operated, does not perform any function.
IMPORTANT
In the TCE version, the intentional control
pushbutton is not installed.
For the functions of the control lever in the TCE
version, please refer to par. C-3.4.1.1.
IMPORTANT
Seize the control lever correctly and move it gently.
The motion speed of the actuators depends on the
lever position: a small motion results in a slow
motion of the actuators; vice versa, a full range
motion of the lever corresponds to the max. speed
of the actuator.
CAUTION
The control lever shall be operated only when
correctly seated in the driving place.
CAUTION
Before operating the control lever, make sure that
nobody is within the working range of the machine.
Page C-15
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
OPERATING INSTRUCTIONS
■ C-4.4 LOW TEMPERATURE STARTING ■ C-4.5 DISCONNECTING THE BATTERY
In case of cold starting, use an oil with a SAE viscosity
adequate to the ambient temperature. During maintenance or repair works, and while welding,
turn off the battery main switch , located behind the
Please refer to the DEUTZ engine use and maintenance
rear right wheel compartment.
manual.
The machine is supplied with oil SAE 15W/40.
To start the engine from cold, proceed as follows:
■ C-4.6 STARTING THE MACHINE
• Put the mechanical gear lever to neutral.
• Turn the ignition switch to position and wait until When the engine reaches the running temperature,
the warning light 28 signalling the glow plugs ensure all parts are in transfer position and the gearbox
preheating goes off. Step down on the gas pedal lever is in neutral. Then, proceed as follows:
and start the engine turning the ignition switch to • Select the required steering mode.
. Release as soon as the engine starts. • Select the required gear (forward or reverse).
• Let the engine run at idle for a few seconds before • Release the parking brake pressing button 19 (the
putting a gear; this allows for a gradual warm up of warning light on the pushbutton must be off).
the engine oil and a better lubrication. • Slowly step on the gas pedal to start moving off.
• In case of engine jump-starting, remove the booster
ables (see chapter C-4.3).
CAUTION
Do not operate the forward/reverse gear lever when
the machine is running. The machine would reverse
the running direction abruptly and you could
seriously be injured.
Page C-25
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
OPERATING INSTRUCTIONS
■ C-6.2 ROAD OR SITE TRANSFER
When travelling on public roads, strictly obey the local
or national road traffic regulations.
Besides, take into account the following general
precautions:
• Align the rear wheels.
• Select the two-wheel steer.
• Set the ROAD-JOBSITE switch 20 to “ROAD” (the
light on the pushbutton comes on).
• Lock the machine as indicated in the Registration
Card:
Lock the boom sections, the lifting cylinder, and the
attachment rotation cylinder (see photo).
• Cover the teeth of the conventional forks with the
special guard; or withdraw the floating forks.
• Retract boom and attachment to transfer position.
• Make sure that lights, horn and turn signals are in
working order.
• Start the machine (the beacon will switch on
automatically).
• Select the forward or reverse speed.
• The transfer speed of the vehicle will depend on the
engine rpm.
CAUTION
Public road circulation is allowed only for
transferring an unloaded machine.
Do not use the Telelift 2506 for towing purposes.
Page C-35
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
MAINTENANCE
■ D-3.3 GREASING
ATTENTION
Before injecting grease into the greasers, thoroughly
clean them to avoid that mud, dust or other matters
can mix with the lubricant and reduce or annihilate
the lubrication effect.
Remove any old grease with a degreaser from the
telescopes before smearing them with new grease.
Regularly grease the machine to grant it efficient
conditions and a long life.
By means of a pump, inject grease into the special
greasers.
As the fresh grease comes out, stop the operation.
The greasing points are shown in the following figures:
- the symbol represents the points to be greased
by a pump
- the symbol represents the points to be
greased by a brush.
SERVICE INTERVAL
Running-in ____________________________ None
Ordinary ____________________ Every 10 hours
Page D-7
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Handler with telescopic boom Agrilift 625 - Telelift 2506
FAULTS AND TROUBLESHOOTING
Section E
FAULTS AND
TROUBLESHOOTING
TABLE OF CONTENTS
E-1 FAULTS AND TROUBLESHOOTING .............................................................. E-2
E-1.1 Fault - Cause - Solution ................................................................................. E-2
Page E-1
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
OPTIONAL ATTACHMENTS
■ F-1.3 FIXED HOOK ON PLATE Application
Quick-coupling fitted attachment for lifting loads by
means of special slings.
Payload Telelift 2506-Agrilift 625
2500 kg 59.0700.0000 Safety
Strictly obey the general safety precautions given in
section B “SAFETY”.
Do not oscillate the load.
Do not drag hooked loads.
Lift the load before extending the boom.
Operation
Fork the hook and hold it in position by means of the
locking cylinder.
All loads must be bridled with special textile slings or
chains in compliance with all pertinent regulations.
To handle the load, raise and rotate the telescopic
boom of the handler.
Maintenance
Visually check the hook for damage before using it.
Check the safety catch is in good working order.
Technical data
Payload kg 2500
Width mm 970 IMPORTANT
Length mm 620
The fixed hook has been designed to support a load
Height mm 600 of 2500 kg. The max payload corresponds to the
Weight kg 105 nominal capacity rating of the handler on which it is
installed and is indicated on the load charts supplied
with the equipment.
IMPORTANT
Make sure this attachment can be used in the
destination country of the machine. In Italy, this
attachment must be enrolled at ISPESL and
submitted to yearly test.
Application must be submitted directly by the user.
Page F-5
Document 57.0003.4200 - 03/2005
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Handler with telescopic boom Agrilift 625 - Telelift 2506
TABLES AND DOCUMENTS ENCLOSED
G-3.1 WIRING DIAGRAM - FUSES AND RELAYS
Ref. Circuit Amp. F14 F28 F29
F29
INT
F13 F27
F1 Power supply: interior lamp, emergency switch, F29
F29
F12 F26
turn signals +30 15
F11 F25
F2 Power supply: K04 relay 7,5 K05
F10 F24
F3 Optional 15
F9 F23
F4 Front right/rear left position lights, license K04
F8 F22
plate lights, position lights indicator, engine F7 F21
oil temperature indicator 5 K03