PDF Operator Manual Terex T45 T45X T45S Reachstacker - 3 MB
This is the complete operator manual for the Terex T45, T45X, and T45S reachstackers.
It contains vital information on the safe and efficient operation of these powerful container handlers.
The manual covers all controls, safety systems, and daily inspection procedures.
To ensure maximum productivity and safety in a busy port or terminal environment, every operator must be familiar with this guide.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Translation of original instructions
Operator Manual
Reachstacker
T45
T45X
T45S
Terex Operation Italy Srl
Via Cisa Ligure 51/a
42041 Lentigione di Brescello (RE) - Italy
Tel. +39.0522.967444 - Fax +39.0522.680426
www.terexportsolutions.com - [email protected]
CoverT45OP_EN 1
--- Page 3 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
IDENTIFICATION PLATE
The machine is identified by the data stamped on the metal plate placed on it.
The presence of the plate with the CE marking guarantees that the machine was manufactured 1
according to what is foreseen by machine directive 2006/42/CE.
The machine type and the plant number constitute the reference element for all
communication between the final user and Terex Operation Italy Srl.
This is a copy of the identification placed on the machine.
Machine plate
Reachstacker
75000
18.00-25
10
10
45000
256
TOP10002.E.R0 11
--- Page 4 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
RESIDUAL RISKS
Terex Operation Italy Srl has installed a series of safety devices described in the “GENERAL
MACHINE DESCRIPTION” chapter.
Operator must use personal protective equipment suitable to the risks they are exposed to.
Personal protective equipment to be used is: gloves and masks, goggles, safety shoes, etc...
As much as possible, safety has been integrated into the project and machine construction, 3
however, certain risks may remain where the operator must be warned about them during
maintenance, cleaning, disassembly and assembly phases.

Warning:
Before any intervention, it is mandatory to always shut-off the diesel engine and isolate the
machine from electrical power using the main disconnecting switch located on the actual machine.
It will be responsibility of the final customer and/or the user to:
• instruct personnel in charge of machine running and cleaning operations.
TOP30004.E.R0 21
--- Page 5 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
INTENDED USE
The ReachStacker machine is a self-propelled truck with telescopic boom. It was designed to
be used with Spreader or equipment authorised by Terex Operation Italy Srl.
It was designed for:
Work
Operation Allowed Not allowed
environment 3
• approaching containers Lifting, picking-
Lifting and
• picking-up containers up and moving
handling of Used in
• transporting containers containers of
containers industrial yards.
• piling containers not allowed
(with spreader)
• releasing containers dimensions.
Important:
It is only possible to use the Reachstacker with the equipment indicated on the specific loading
diagram placed in the cabin.

The machine is intended for professional use and must be used by an operator having the
knowledge and experience for this type of machine.
Important:
The machine must only by controlled through the controls installed in the cabin.
The operator must remain properly seated on the operator chair installed in the cabin.

The machine was created to:
• satisfy customer needs;
• be used according to instructions ad usage limits included in this manual.
The machine was designed and manufactured to work in safety if:
• it is used within such limits;
• procedures of the user manual are followed;
• routine maintenance is carried out within the timing and in the manner indicated in the
manual;
• extraordinary maintenance is carried out quickly if the need should arise;
• safety standards are not neglected;
• safety devices are kept efficient.
TOP30006.E.R0 31
--- Page 6 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
SAFETY FOR GROUND PERSONNEL (IF FORESEEN)
If the purchaser plans for ground personnel, respect the following safety warnings.
Ground personnel represents a guide for the machine operator.
Communication between operator and ground personnel 3
All indications related to directions are referring to the visual field of the operator while
seated.
If ground personnel is used for machine operation, clear and precise communication
between operator and ground personnel is necessary to guarantee safety and efficiency.
The signals shown in the figure below are used for machine operation.
Operator and ground personnel must verify their knowledge together in order to guarantee
that communications are correct and to establish a "CLEARED SIGNAL TO MOVE THE
MACHINE".
TOP30010.E.R0 41
--- Page 7 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
TECHNICAL DATA
Engine
Brand Volvo Cummins
Model TAD 1340 VE TAD 1360 VE QSM 11 QSX 11.9
Antipollution Tier 2 Tier 4i Tier 3 Tier 4i
standard EU - Stage 2 EU - Stage 3B EU - Stage 3A EU - Stage 3B
Ultra-Low Sulphur Ultra-Low Sulphur
Fuel supply Diesel Diesel
diesel diesel
4
Intake Supercharged/ Intercooled
No. of cylinders 6 in line
Displacement
12,78 10,8 11,9
(litres)
Cylinder bore x
131 x 158 125 x 147
Stroke (mm)
Maximum power
256/2100 256/1900 246/2100 250/2100
(kW/RPM)
Maximum torque
(Nm/RPM) 1770/1260 1745/1287 1674/1400 1695/1200
SAE J1995
Compression
18,1:1 18,1:1 16,3:1 17,1:1
ration
Lubrication Oil forced
Cooling With fluid
Technical data of
alternator 24/110 24/100
(Volt/Ampere)
Transmission
Brand DANA
Model TE 32 Full Flow
Type Powershift
No. of gears
(forward/reverse 4/4
gear)
Gears
5,07/2,42/1,38/0,78
1/2/3/4
Conversion ratio 1,78
No. of PTO
2
power takeoff
TOP40002.E.R0 51
--- Page 8 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Load diagram of the Reachstacker model T 45S with spreader SRP 45 L
(value in tons)
4
TOP40022.E.R0 61
--- Page 9 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Transmission
The transmission is an electronic control Powershift with integrated torque converter.
It has 4 gears, both for moving forward and in reverse, they can be engaged in automatic or
manual mode (to be set through the display in the cabin).
It is equipped of a radiator, installed on the right side of the truck, it is used to cool down
transmission oil. The radiator is cooled down through a fan powered by a hydraulic circuit.
4
TOP40007.E.R0 71
--- Page 10 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
AREA IDENTIFICATION
Area Description
All areas where operators may carry out command and control
Control area
operations for machine functions.
Danger area All areas inside the machine and within its action radius.
Action radius Varies based on equipment width and height of the lifting unit.
4
Danger:
When the machine is in action, it is prohibited to operate in the danger areas.
Key
= action radius = danger area = control area
Attention:
Plan for sufficient safety distance in order to avoid the danger caused by an unexpected manoeuvre
by the driver or truck overturning (longitudinal or lateral).
Danger:
Do not stop in the vehicle's blind spots, especially in the rear part of the machine.
TOP40017.E.R0 81
--- Page 11 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
PUSHBUTTON PANEL LAYOUT
The pushbutton panels are locate on the machine as shown in figure:
Pushbutton panels A - B - E
Joystick
Onboard computer 5
Pushbutton panel D
Pushbutton panel C
TOP50002.E.R0 91
--- Page 13 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Warning light Panel
The warning light panel is positioned on a command dashboard close the the steering wheel
5
1 4
2 3
of the machine.
Pos. Warning light Description
1 Direction indicators Indicated that a direction indicator is active.
2 Depth light Indicates that the depth lights are active.
3 Work lights Indicates that the work lights are active.
4 Position lights Indicates that the position lights are active.
TOP50007.E.R0 101
--- Page 14 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Key arrangement:
1: Bypass overload key
2: “Twistlock located simulation” key
3: Ignition key for auxiliary pump “Aux Pump Steering” (optional)
4: Red "Support" key
5: Blue "Maintenance" key
6: Black "descent bypass" - “Bypass bad-seated safety” key
7: Yellow "lifting bypass” - “Bypass twist bad position safety” key
8: Ignition key for auxiliary pump “Aux Pump Emergency” (optional)
9: Diesel engine ignition key
5
IN THE CABIN IN THE MAIN LEFT COMPARTMENT
BY-PASS MOVEMENTS
CABIN BY-PASS WIST
SERVICE MAINTENANCE FOR
MOUVEMENT BAD SEATED BAD POSITION
EMERGENCIES
8
IN THE CABIN
NOTE: The diesel engine ignition key is
located in one of the two positions show in
figure.
9
TOP50013.E.R0 111
--- Page 15 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
PRELIMINARY VERIFICATIONS
Important:
Verify the following before each work shift.
Attention:
Operations must be carried out by maintenance personnel or the operator.
Attention:
If necessary, take care of maintenance interventions, consult the corresponding manual.
Before starting the engine
Component Operation 6
Engine Base Check the oil level.
Radiator Check cooling fluid level.
Hydraulic tank Check the oil level.
Oil leaks Look for oil leaks.
Look for loose or missing fastening devices, cracks and
Structure - Frame
deformations.
Tyres Check general conditions and pressure.
Operator cabin Clean carefully, even the windows.
Fire extinguisher/s Check charge.
After starting the engine (operation at a minimum)
Component Operation
Transmission oil Check the oil level (hot).
Fuel tank Check fuel level (*).
Lights Check work beams and circulation lights.
Signalling devices Check acoustic signal, intermittent light and reverse signal.
Wipers Check operation.
Operator controls Check operation.
Brakes Make sure they work before driving (translation).
Check warning lights and indicators in order to verify
Dashboard display
operation of corresponding systems.
Listen for unusual sounds or noises from the engine,
Unusual sounds
transmission or hydraulic system.
(*)Fill the fuel tank after each day or work shift.
TOP60002.E.R0 121
--- Page 16 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
PROCEDURE FOR USING AUXILIARY BATTERIES OR START UP GENERATORS
If the vehicle's batteries are weak or run down, use auxiliary batteries or a start up generator
to start the engine.
Attention:
Do not try to start the engine pulling or pushing the vehicle
Attention:
The auxiliary batteries must only be connected by specifically trained personnel. The incorrect
battery connection may cause serious personal injury and/or damage the equipment.
Attention:
Batteries contains sulphuric acid that causes serious burns.
6
Avoid contact with skin, eyes or clothing.
Attention:
The batteries produce explosive gasses when charged or discharged. Always use eye protection if
using auxiliary batteries and/or start up generators. The batteries may explode if come in contact
with sparks or flames.
To connect the auxiliary batteries or the start up generator:
Step Action
Before connecting the external batteries or the start up generator, verify that the
1
parking break is engaged and all electrical commands are in “OFF” position.
Connect the auxiliary batteries or the start up generator according to the following
procedure, to avoid sparks next to the batteries which may cause explosions.
• A) Connect a coupling cable to the positive (+) terminal of the auxiliary
battery. Connect the other end of the cable to the positive (+) terminal of the
2
vehicle's battery.
• B) Connect the other cable to the negative (-) terminal of the auxiliary
battery. Connect the other end of the cable to the frame of the vehicle, far
from the battery to connect to earthing.
3 Start the engine.
After starting the engine, first disconnect the negative (-) auxiliary cable, then
4
remove the positive (+) auxiliary cable.
TOP60007.E.R0 131
--- Page 17 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
Hydraulic movement (optional)
Warning:
Stop the truck before carrying out the translation. A safety system does not allow moving the cab
if its doors are not closed.
Attention:
Only use the cabin in advanced position while approaching and hooking the load.
Warning:
Close cabin doors. A safety system does not allow moving the cabin with the doors open.
The hydraulically translatable cabin (optional) is equipped with an hydraulic motor that makes
it possible to move it using the controls located in the cabin or in the main compartment. 6
Cabin movement button
In the cabin In the main left compartment
With the hydraulically translatable cabin there is also an auxiliary hydraulic pump that can
move the cabin in case of diesel engine malfunction. The "Aux Pump Emergency" auxiliary
pump along with the emergency door in the back part of the cabin, allow the operator to
exit if he is trapped in the cabin by way of lifting cylinders.
NOTE: The cabin movement can also take place with the diesel engine stopped since the
switch automatically activates the “Aux Pump Emergency” auxiliary pump.
Procedure:
• Verify that the diesel engine is off;
• Verify that the main disconnecting switch is in position 1
• Verify that the ignition key is in position 1
• Use the controls as described in the table below:
Control Usage procedure
Keep the button pressed upward to move it forward.
In the cabin
Keep the button pressed downward to move it back.
In the main Keep the button rotated anti-clockwise to move it forward.
compartment Keep the button rotated clockwise to move it back.
TOP60014.E.R0 141
--- Page 18 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
EMERGENCY WHEEL STEERING (OPTIONAL)
Attention: If towing the truck, activate the "Aux Pump Steering” pump in
manual mode, since wheel movement is not detected with the cardan
shaft disconnected.
"Wheel steering in emergency mode" is only possible if the machine is equipped with the
"Aux Pump Steering” auxiliary pump.
The “Aux Pump Steering” auxiliary pump makes it possible to:
• supply the hydraulic steering circuit;
• keeping the hydraulic circuit of the parking brake pressurised.
The "Aux Pump Steering” auxiliary pump can be activated manually or automatically
depending on the conditions shown on the table below.
6
“Aux Pump Steering” auxiliary pump activation
Conditions for activation
Mode
Note: all conditions must be present simultaneously.
• Ignition key in ON position
Automatic • Wheels moving (it is not detected if towing)
• Low pressure in the steering hydraulic circuit
• Ignition key in ON position
Manual • Ignition key of the “Aux Pump Steering “ auxiliary pump in
ON position (rotated clockwise).
The "Aux Pump Steering” pump stays enabled only for a maximum time frame of 2 minutes.
After this amount of time it deactivates for 30 seconds before reactivating.
“Aux Pump Steering” auxiliary pump
TOP60020.E.R0 151
--- Page 19 ---
Operator Manual
Reachstacker T45 - T45X - T45S
Translation of original instructions
OP
M Cabin “Cabin” ECU menu (Cabin Control unit) 2
Displays and "forces" all input signals - Cabin
L Input test 2
control unit
Displays and "forces" all output signals -
L Output test 2
Cabin control unit
Software Software update of the cabin electronic
F 2
update control unit (→)
Software Software loading of the cabin electronic
F 2
loading control unit (→)
Parameter Displays and adjusts all parameters - Cabin
L 2
value control unit
Default Restore factory settings for parameters -
F 5
parameters Cabin control unit (→)
F Restart Cabin control unit restart (→) 2
Restarts all ECU - Electronic control units of:
F Restart 2
spreader; truck; cabin; (→)
Displays and "forces" all input signals -
L All inputs 2
Control units of: spreader; truck; cabin;
Displays and "forces" all output signals -
L All outputs 2
Control units of: spreader; truck; cabin;
M Parameters Parameter menu 2
Loading the parameters database to all
F Send 2
electronic control units (ECU) (→)
Receiving the parameters database from all
F Receive
electronic control units (→)
2
9
Comparison of database parameters with
F Verifies those of the electronic control units (ECU) 2
(→)
Displays and adjusts all display parameters
L Display 2
(database)
Copies display parameters (database) to
F Send to USB 2
USB (→)
Received from Restoring parameters from USB to the
F 2
USB display (database) (→)
M Joystick Joystick calibration menu 2
L X Axis X axis setting 2
L Y Axis Y axis setting 2
L Z Axis Z axis setting 2
Activation and deactivation of the second
F Keyboard 2
keyboard in the cab (→)
Joystick axis setting:
Boom lifting (change from up to down - from
right to left);
L Joystick Axes Boom extension (change from up to down - 2
from right to left);
Inversion of boom lifting axis with the
extension ones.
Scheduled
Maintenance program management 2
maintenance
Disable
Disables the use of optional featured
L optional 2
installed on the machine.
features
L Truck Track “Truck Track” system management 2
Vehicle configuration menu (Only for TEREX
M Configuration (not accessible) 4