PDF Operation & Test Manual John Deere 710K Backhoe Loader - 10 MB

This manual provides essential operation and testing procedures for the John Deere 710K Backhoe Loader.

It is a vital resource for both operators and technicians, covering everything from daily operational checks to diagnostic tests.

Understanding the correct testing protocols can help you quickly identify issues and ensure your machine performs at its peak.

This guide is your factory-authorized source for operational and diagnostic information.

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--- Page 1 ---
710K
    Backhoe Loader
  Operation and Test
(PIN: 1T0710KX_ _D219607— )


        OPERATION & TEST TECHNICAL
                   MANUAL
             710K Backhoe Loader
         (PIN: 1T0710KX_ _D219607— )
            TM12511 15MAY19           (ENGLISH)


        Worldwide Construction
         And Forestry Division
                      PRINTED IN U.S.A.

--- Page 3 ---
Safety


  Work In Ventilated Area
  Engine exhaust fumes can cause sickness or death. If
  it is necessary to run an engine in an enclosed area,
  remove the exhaust fumes from the area with an exhaust
  pipe extension.
  If you do not have an exhaust pipe extension, open the


                                                                                                                  TS220 —UN—15APR13
  doors and get outside air into the area.


                                                                                               DX,AIR -19-17FEB99-1/1


  Prevent Fires


                                                                                                                  T133552 —UN—15APR13
  Handle Fluids Safely: All fuels, most lubricants, and
  some coolant mixtures are flammable. Store flammable
  fluids away from fire hazards. Never refuel machine while
  smoking or when near sparks or flame.
  Clean Machine Regularly: Keep flammable debris
  (trash, leaves, twigs, straw, and so forth), grease and oil
  from accumulating in engine compartment, around fuel          T133553 —UN—07SEP00
  lines, hydraulic lines, exhaust components, and electrical
  wiring. Never store oily rags or flammable materials inside
  a machine compartment.
  Maintain Hoses, Tubes, and Wiring: Replace hoses
  and tubes immediately if they begin to leak, and clean up
  any oil spills. Examine electrical wiring and connectors
  frequently for damage.
  Keep A Fire Extinguisher Available: Always keep a             T133554 —UN—07SEP00
  multipurpose fire extinguisher on or near the machine.
  Know how to use an extinguisher properly.
  Be Aware of the Operating Environment: Airborne
  debris may contain sparks or embers. Do not operate
  near any flame.


                                                                                      TX,PREVENT,FIRE -19-09JUN16-1/1


TM12511 (15MAY19)                                    9000-01-4                        710K Backhoe Loader
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--- Page 4 ---
Section 9001
                                                                                                                                 Diagnostics
                                                                            Contents

                                                                  Page
                                                                                                                                               Page
  Group 10—Engine Control Unit (ECU)
                    Diagnostic Trouble Codes                                     Fuel Lift Pump Relay is Above Normal
  Engine Control Unit (ECU)                                                        Operating Voltage Diagnostic
     Diagnostic Trouble Codes ..................... 9001-10-1                      Procedure............................................9001-10-17
  000029.03 — Hand Throttle ......................9001-10-1                      001321.05 — Starter Relay .....................9001-10-19
  Engine Speed Control Short Circuit                                             Starter Relay Open Circuit Diagnostic
     Diagnostic Procedure............................9001-10-1                     Procedure............................................9001-10-19
  000029.04 — Hand Throttle ......................9001-10-3                      001321.06 — Starter Relay .....................9001-10-21
  Engine Speed Control Open Circuit                                              Starter Relay Short Circuit Diagnostic
     Diagnostic Procedure............................9001-10-3                     Procedure............................................9001-10-21
  000029.14 — Hand Throttle ......................9001-10-4                      001321.16 — Starter Relay .....................9001-10-23
  Engine Speed Control Out of Range                                              Power Shutdown Check ..........................9001-10-23
     Diagnostic Procedure............................9001-10-4                   002003.09 — No CAN From
  000091.03 — Foot Throttle........................9001-10-5                       TCU.....................................................9001-10-23
  Engine Speed Control Pedal Short                                               Controller Area Network (CAN)
     Circuit Diagnostic Procedure.................9001-10-5                        Communication Lost For Vehicle
  000091.04 — Foot Throttle........................9001-10-7                       Control Unit (VCU) Diagnostic
  Engine Speed Control Pedal Open                                                  Procedure............................................9001-10-23
     Circuit Diagnostic Procedure.................9001-10-7                      002071.09 — No CAN From
  000091.14 — Foot Throttle........................9001-10-8                       VCU.....................................................9001-10-24
  Engine Speed Control Pedal Out of                                              Controller Area Network (CAN)
     Range Diagnostic Procedure ................9001-10-8                          Communication Lost For Vehicle
  000107.00 — Engine Air Filter ..................9001-10-9                        Control Unit (VCU) Diagnostic
  Air Filter Restriction Switch Fault                                              Procedure............................................9001-10-24
     Diagnostic Procedure............................9001-10-9                   523702.09 — Flex Power Message
  000190.00 — Engine Speed ...................9001-10-11                           Missing ................................................9001-10-24
  Engine Overspeed Severely High                                                 Controller Area Network (CAN)
     Diagnostic Procedure..........................9001-10-11                      Communication Lost For Vehicle
  000190.00 — Engine Speed ...................9001-10-12                           Control Unit (VCU) Diagnostic
  Engine Overspeed Severely High                                                   Procedure............................................9001-10-25
     Diagnostic Procedure..........................9001-10-12
  000190.16 — Engine Speed ...................9001-10-12                         Group 20—Standard Display Monitor (SDM)
  Engine Overspeed Moderately High                                                              Diagnostic Trouble Codes
     Diagnostic Procedure..........................9001-10-12                    Standard Display Monitor (SDM)
  000190.16 — Engine Speed ...................9001-10-13                           Diagnostic Trouble Codes ..................... 9001-20-1
  Engine Overspeed Moderately High                                               000096.03 — Fuel Level
     Diagnostic Procedure..........................9001-10-13                      Sensor...................................................9001-20-1
  000237.31 — Vehicle ID                                                         Fuel Level Sensor Open or Short
     Number ...............................................9001-10-14              Diagnostic Procedure............................9001-20-1
  Invalid VIN Diagnostic Proce-                                                  000096.04 — Fuel Level
     dure .....................................................9001-10-14          Sensor...................................................9001-20-3
  000628.12 — Memory Error ....................9001-10-15                        Fuel Level Sensor Short to Ground
  Memory Error Diagnostic                                                          Diagnostic Procedure............................9001-20-3
     Procedure............................................9001-10-15             000168.03 — Battery Voltage....................9001-20-4
  001075.05 — Fuel Pump                                                          Battery Voltage Diagnostic
     Control.................................................9001-10-15            Procedure..............................................9001-20-4
  Fuel Lift Pump Relay Diagnostic                                                000168.04 — Battery Voltage....................9001-20-5
     Procedure............................................9001-10-15             Battery Voltage Diagnostic
  001075.06 — Fuel Pump                                                            Procedure..............................................9001-20-5
     Control.................................................9001-10-17          000234.02 — Software
                                                                                   Incorrect ................................................9001-20-7


                                                                                                                                Continued on next page


TM12511 (15MAY19)                                                       9001-1                                                   710K Backhoe Loader
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--- Page 5 ---
Engine Control Unit (ECU) Diagnostic Trouble Codes


 •3   Component Check        Switched power OFF.


                             Disconnect engine speed control dial (B21).
                             Measure resistance between pins A and B on speed control dial (B21).                                                     YES: Go to Voltage Check.
                             Does resistance meet specification?                                                                                      NO: Engine speed control
                                                                                                                                                      dial (B21) malfunction.
                                                                         Specification
                                                                                                                                                      Replace engine speed
                             Engine Speed Control Dial—Resistance
                                                                                                                                                      control dial.
                             (approximate)........................................................................................... 0—1 kilo-ohms
                                                                                                                                                        RH60123,000077E -19-02OCT12-5/8


 •4   Voltage Check          Switched power OFF.


                             Engine speed control dial (B21) disconnected.
                             Switched power ON.
                             Check for voltage at:
                             • Pin A wire R051 BLK of engine speed dial connector for 0.0 V.
                             • Pin B wire E021 WHT of engine speed dial connector for 0.0 V.
                             • Pin C wire P051 RED of engine speed dial connector for less than 4.76 V.                                               YES: Go to Short to Power
                                                                                                                                                      Check.
                             Is correct voltage indicated?                                                                                            NO: Repair or replace
                                                                                                                                                      harness. See appropriate
                                                                                                                                                      wiring diagram or
                                                                                                                                                      schematic.
                                                                                                                                                        RH60123,000077E -19-02OCT12-6/8


 •5   Short to Power Check   Switched power OFF.


                             Engine speed control dial (B21) disconnected.
                             Disconnect engine speed control pedal (B20).
                             Disconnect ECU 48-pin connector (X42).
                             Switched power ON.
                             Check for voltage at:
                             • Pin A wire R051 BLK of engine speed dial connector for 0.0 V.
                             • Pin B wire E021 WHT of engine speed dial connector for 0.0 V.
                             • Pin C wire P051 RED of engine speed dial connector for 0.0 V.                                                          YES: Repair or replace
                                                                                                                                                      harness. See appropriate
                                                                                                                                                      wiring diagram or
                                                                                                                                                      schematic.
                             Is voltage indicated?                                                                                                    NO: Go to Harness Check.
                                                                                    Continued on next page                                              RH60123,000077E -19-02OCT12-7/8


TM12511 (15MAY19)                                                        9001-10-2                                                                      710K Backhoe Loader
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--- Page 6 ---
Engine Control Unit (ECU) Diagnostic Trouble Codes


 •1   Intermittent Check   Does DTC periodically “go away”?                                                 YES: DTC is intermittent.
                                                                                                            See Intermittent Diagnostic
                                                                                                            Trouble Code (DTC)
                                                                                                            Diagnostics. (Group
                                                                                                            9015-20.)
                                                                                                            NO: Go to Diagnostic
                                                                                                            Trouble Code Check.
                                                                                                               RH60123,0000798 -19-21SEP12-3/4


 •2   Diagnostic Trouble
      Code Check
                           See Reading Diagnostic Trouble Codes (DTCs). (Group 9015-20.) Check for active
                           engine control unit (ECU) diagnostic trouble codes.


                           • 000190.00
                           • 000636.02
                           • 000636.10
                           • 000637.02
                           • 000637.07                                                                      YES: Diagnose and repair
                                                                                                            active ECU trouble codes.
                                                                                                            See 4045 PowerTech™
                                                                                                            OEM Diesel Engines Below
                                                                                                            130kW (175hp)—Interim
                                                                                                            Tier 4/Stage III B Platform.
                                                                                                            (CTM104.)
                           Are any of the above engine control unit (ECU) codes present?                    NO: Program ECU.
                                                                                                               RH60123,0000798 -19-21SEP12-4/4


  000190.16 — Engine Speed
                                                                       Red Stop Lamp
  Engine has exceeded overspeed specification of 2600 rpm.             Additional References: See Engine Control Unit (ECU)
                                                                       Circuit Theory of Operation. (Group 9015-15.)
  Alarm Level:
                                                                                                               ML66751,0003638 -19-18MAY12-1/4


  Engine Overspeed Moderately High Diagnostic Procedure
                                                                                                               ML66751,0003638 -19-18MAY12-2/4


 •1   Intermittent Check   Does DTC periodically “go away”?                                                 YES: DTC is intermittent.
                                                                                                            See Intermittent Diagnostic
                                                                                                            Trouble Code (DTC)
                                                                                                            Diagnostics. (Group
                                                                                                            9015-20.)
                                                                                                            NO: Go to Diagnostic
                                                                                                            Trouble Code Check.

                                                                  Continued on next page                       ML66751,0003638 -19-18MAY12-3/4


TM12511 (15MAY19)                                        9001-10-13                                            710K Backhoe Loader
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--- Page 7 ---
Engine Control Unit (ECU) Diagnostic Trouble Codes


 •2   CAN Circuit Check    Perform Controller Area Network (CAN) Circuit Test. (Group 9015-20.)         YES: Go to CAN Resistor
                                                                                                        Check.

                           Does CAN circuit test good?                                                  NO: Repair CAN circuit.
                                                                                                          RH60123,00008B4 -19-21SEP12-4/5


 •3   CAN Resistor Check   Perform Controller Area Network (CAN) Resistor Test. (Group 9015-20.)        YES: Program controller.


                           Does CAN resistor test good?                                                 NO: Replace CAN resistor.
                                                                                                          RH60123,00008B4 -19-21SEP12-5/5


  002071.09 — No CAN From VCU
                                                                       Additional References:
  The engine control unit (ECU) is not receiving the hand              • See Controller Area Network (CAN) Circuit Theory of
  throttle message from the vehicle control unit (VCU).                   Operation. (Group 9015-15.)
  Alarm Level:
                                                                       • See Engine Control Unit (ECU) Circuit Theory of
                                                                          Operation. (Group 9015-15.)
  Amber Check Service Code Indicator
                                                                                                          RH60123,00007A1 -19-12APR12-1/5


  Controller Area Network (CAN) Communication Lost For Vehicle Control Unit (VCU) Diagnostic Procedure
                                                                                                          RH60123,00007A1 -19-12APR12-2/5


 •1   Intermittent Check   Does diagnostic trouble code (DTC) periodically “go away”?                   YES: DTC is intermittent.
                                                                                                        See Intermittent Diagnostic
                                                                                                        Trouble Code (DTC)
                                                                                                        Diagnostics. (Group
                                                                                                        9015-20.)
                                                                                                        NO: Go to CAN Circuit
                                                                                                        Check.

                                                                                                          RH60123,00007A1 -19-12APR12-3/5


 •2   CAN Circuit Check    Perform Controller Area Network (CAN) Circuit Test. (Group 9015-20.)         YES: Go to CAN Resistor
                                                                                                        Test.

                           Does CAN circuit test good?                                                  NO: Repair CAN circuit.

                                                                                                          RH60123,00007A1 -19-12APR12-4/5


 •3   CAN Resistor Test    Perform Controller Area Network (CAN) Resistor Test. (Group 9015-20.)        YES: Program controller.


                           Does CAN resistor test good?                                                 NO: Replace CAN resistor.

                                                                                                          RH60123,00007A1 -19-12APR12-5/5


  523702.09 — Flex Power Message Missing
                                                                       Additional References:
  The engine control unit (ECU) is not receiving the flex              • See Controller Area Network (CAN) Circuit Theory of
  power message from the vehicle control unit (VCU).                      Operation. (Group 9015-15.)
  Alarm Level:
                                                                       • See Engine Control Unit (ECU) Circuit Theory of
                                                                          Operation. (Group 9015-15.)
  Amber Check Service Code Indicator
                                                                  Continued on next page                   RH60123,00007A2 -19-12APR12-1/5


TM12511 (15MAY19)                                         9001-10-24                                       710K Backhoe Loader
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--- Page 8 ---
Standard Display Monitor (SDM) Diagnostic Trouble Codes


 •2   CAN Circuit Check     Switched power OFF.


                            Perform CAN circuit test. See Controller Area Network (CAN) Circuit Test. (Group     YES: Go to Program ECU.
                            9015-20.)
                            Does CAN circuit test good?                                                          NO: Repair or replace
                                                                                                                 circuit. See appropriate
                                                                                                                 schematic or wiring
                                                                                                                 diagram.
                                                                                                                    DS35042,0001969 -19-11DEC12-4/6


 •3   CAN Resistor Check    Switched power OFF.


                            Perform CAN resistor test. Perform Controller Area Network (CAN) Resistor Test.      YES: Go to Software
                            (Group 9015-20.)                                                                     Version Check.
                            Does CAN circuit test good?                                                          NO: Repair or replace
                                                                                                                 failed resistor(s).
                                                                                                                    DS35042,0001969 -19-11DEC12-5/6


 •4   Software Version
      Check
                            Using Service ADVISOR™, verify proper software versions of all controllers. If new
                            software is available, update all controllers and install new software.


                            See Service ADVISOR™ Connection Procedure. (Group 9015-20.)                          YES: Checks complete.
                            Is correct software stored?                                                          NO: Update controller with
                                                                                                                 correct software.

  Service ADVISOR is a trademark of Deere & Company
                                                                                                                    DS35042,0001969 -19-11DEC12-6/6


  000237.31 — VIN Missing
                                                                        Amber Check Service Code Indicator
  Messages are missing or other controllers in CAN                      Additional References:
  network are not completed in the required time.
                                                                        See Controller Area Network (CAN) Circuit Theory of
  Alarm Level:                                                          Operation. (Group 9015-15.)
                                                                                                                   DS35042,000196A -19-30MAR12-1/6


  VIN Missing Diagnostic Procedure
                                                                                                                   DS35042,000196A -19-30MAR12-2/6


 •1   Intermittent Check    Does diagnostic trouble code (DTC) periodically “go away”?                           YES: DTC is intermittent.
                                                                                                                 See Intermittent Diagnostic
                                                                                                                 Trouble Code (DTC)
                                                                                                                 Diagnostics. (Group
                                                                                                                 9015-20.)
                                                                                                                 NO: Go to

                                                                   Continued on next page                          DS35042,000196A -19-30MAR12-3/6


TM12511 (15MAY19)                                          9001-20-9                                                710K Backhoe Loader
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--- Page 9 ---
Standard Display Monitor (SDM) Diagnostic Trouble Codes


 •2    CAN Resistor Check   Perform Controller Area Network (CAN) Resistor Test. (Group 9015-20.)          YES: Go to CAN Circuit
                                                                                                           Check.

                            Did CAN resistance check within specification?                                 NO: Replace CAN resistor.
                                                                                                             DS35042,0001971 -19-30MAR12-4/5


 •3    CAN Circuit Check    Perform Controller Area Network (CAN) Circuit Test. (Group 9015-20.)           YES: Checks complete.


                            Did CAN circuit check within specification?                                    NO: Repair or replace
                                                                                                           harness. See appropriate
                                                                                                           wiring diagram or
                                                                                                           schematic.
                                                                                                             DS35042,0001971 -19-30MAR12-5/5


  002228.09 — No CAN from HVC                                             • See Controller Area Network (CAN) Circuit Theory of
                                                                             Operation. (Group 9015-15.)
  Loss of controller area network (CAN) communication                     • See Standard Display Monitor (SDM) Circuit Theory of
  with hydraulic valve controller (HVC).                                     Operation. (Group 9015-15.)

  For more information:
  • See Vehicle Control Unit (VCU) Circuit Theory of
      Operation. (Group 9015-15.)
                                                                                                             DS35042,0001972 -19-30MAR12-1/5


  NO CAN From PDU Diagnostic Procedure
                                                                                                             DS35042,0001972 -19-30MAR12-2/5


 •1    Intermittent Check   Does diagnostic trouble code (DTC) periodically “go away”?                     YES: DTC is intermittent.
                                                                                                           See Intermittent Diagnostic
                                                                                                           Trouble Code (DTC)
                                                                                                           Diagnostics. (Group
                                                                                                           9015-20.)
                                                                                                           NO: Go to CAN Resistor
                                                                                                           Check.

                                                                                                             DS35042,0001972 -19-30MAR12-3/5


 •2    CAN Resistor Check   Perform Controller Area Network (CAN) Resistor Test. (Group 9015-20.)          YES: Go to CAN Circuit
                                                                                                           Check.

                            Did CAN resistance check within specification?                                 NO: Replace CAN resistor.

                                                                                                             DS35042,0001972 -19-30MAR12-4/5


 •3    CAN Circuit Check    Perform Controller Area Network (CAN) Circuit Test. (Group 9015-20.)           YES: Checks complete.


                            Did CAN circuit check within specification?                                    NO: Repair or replace
                                                                                                           harness. See appropriate
                                                                                                           wiring diagram or
                                                                                                           schematic.

                                                                                                             DS35042,0001972 -19-30MAR12-5/5


TM12511 (15MAY19)                                          9001-20-20                                         710K Backhoe Loader
                                                                                                                              051519

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