PDF Operation & Maintenance Manual EP 4 Small 5ton R Series Forklift Truck - 2 MB
This is the complete Operation and Maintenance Manual for the EP 4 Small 5-ton R Series Forklift Truck.
It contains all the necessary information to operate your equipment safely and efficiently.
Following the guidelines within this manual will help extend the life of your forklift and prevent costly downtime.
It's an essential resource for both new operators and experienced technicians.
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4-Small 5ton R Series Forklift Truck
OPERATION AND MAINTENANCE MANUAL
CPCD40/45-RG24 CPCD50-RXG24
CPC40/45-RG31 CPC50-RG24
CPCD40/45-RW5 CPCD50-RXW5
CPCD40/45-RW5B CPCD50-RXW5B
CPCD40/45-RWl9 CPCD50-RXWl9
CPQD40/45-RWl7-Y CPQD50-RXWl7-Y
CPQD40/45-RWl7B-Y CPQD50-RXWl7B-Y
E-P Equipment Co., Ltd.
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operator from falling materials. It’s permitted
to use forklift without overhead guard.
Hood and snap close
To avoid opening the hood at discretion, a
snap close is set here. Open the snap close first
then the hood can be open.
Hood [8]
The hood can be swung up fully to
provide easy maintenance service. You can lift
Adjust operator’s seat to position, which is up the hood with little effort with an aid of
comfortable for you and provides easy access hood damper. To lock the hood, push down on
to all hand and foot controls. The seat is the front of hood until it covers.
unlocked by moving the adjusting lever to the
right. Before proceeding with work, adjust Caution
operator’s seat and make sure that it is securely Before open the hood, the handle of the
locked. snap close should be pulled out first.
Warning! Use caution not to catch your fingers in
a. Before adjusting the lever, you’d the hood when closing it.
better turn of the key switch.
b. Stop the truck to adjust the seat.
Seat weight support adjusting
Use spanner to adjust the bolt which is at
the back of seat, or adjust the knob for
supporting the weight on seat at the lift side of
seat, to adjust the hanging’s weight basing on
person’s weight.
It’s better to sit on the seat when adjusting.
Overhead guard [5]
The overhead guard used is strong enough
to meet safety standard, and protects the
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196N.
10. Brake pedal, inching pedal and 12. Fan belt tension check
clutch pedal check
Stop the engine.
Press the brake pedal fully when the Use finger to press the belts at the midway
engine is running, the distance between brake between the water pump pulley and the
pedal and front soleplate should be more than generator pulley by 10kg press, and check the
60mm. drop distance if is up to standard.
Check the inching pedal and clutch pedal
through the same method. Engine Drop distance（mm）
Height and the clearance H: 495BPG 10～15
Free
Free play
height LR4108 10～20
Brake 140±
1-3
pedal 50 New 14～16
TD42
Old 16～18
touching bolt of inching
140±
Inchin pedal – brake pedal:
50 0.9-3.4mm
g Warning
pedal If the belt has already been pulled long, cut
Clutch 140± out or has no surplus, it should be changed.
2-5
pedal 50 If the engine is still running, it’s permitted
11. Parking brake lever to carry on this check avoiding fingers or
sleeves being caught up in.
Make sure that the parking brake lever
return back is in good condition after securely
applied.
The force on this lever should be 147-
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• Once stop the truck right in front of the
3. Pick up area where your load is to be deposited.
• The forks should be adjusted sidewise to • Check the condition of the deposit
maintain proper balance of load. position.
• Place the machine right in front of the • Tilt the mast forward until forks become
load to be handled. horizontal. Raise forks until they are a little higher
• The pallet should be evenly positioned than the deposit position.
across both forks. • Move forward to place the load directly
• Insert forks into the pallet as far as over the desired area and stop the truck.
possible. • Make sure your load is just over the
• To raise loads from the ground. desired area. Slowly lower the load into position.
Make sure the load is securely stacked.
• Disengaged forks from the load by using
necessary lift-tilt operation and then back away.
• After making sure the fork tips leave the
load, lower the forks to the basic position (15 to 20
cm off the ground).
• Tilt the mast backwards.
Warning!
Never tilt the mast with loads upraised 2m or
more.
Don’t leave or dismount from the truck when
the load is raising high.
5. Remove load
• When approaching the area where the
load is to be retrieved, slow down your truck.
• Stop the truck in front of the load so that
the distance between the load and fork tips is
about 30 cm.
• Check the condition of the load.
• Tilt the mast forward until forks become
horizontal. Elevate forks up to the position of the
pallet or skid.
① First lift the forks 5 to 10 cm off the ground • Make sure forks are positioned properly
or floor and make sure loads rest stable. for the pallet. Move forward slowly to insert forks
② Then, tilt the mast backwards fully and lift into the pallet as far as possible and then stop the
forks up to 15 to 20 cm off ground then start running. truck.
·When handling bulky loads which restrict your Caution
vision, operate the truck in reverse except when If the forks are hard to be fully inserted, use the
climbing grades. following procedure: move forward and insert 3/4 of
the forks. Raise the forks 5 to 10 cm and move
4. Stacking load backward 10 to 20 cm with the pallet or skid on the
• When approaching the deposit area slow forks, then lower the pallet or skid on the stack.
down your truck. Move forward again to insert the forks fully.
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9. Truck’s convey, lifting, towing
Hoist the truck
• Use the steel wire ropes to tie the holes in the two side of the outside mast’s beam and the hook of
the counter balance, then use the lifting device to hoist the truck.
Warning
• When hoist the truck, don’t coil the overhead guard with the steel wire.
• The steel wire ropes and the lifting device must be very firm to support the truck because the truck is
very heavy.
• Don’t lift the truck by hoist the overhead guard.
• When lifting the truck, don’t take yourself below the truck.
Convey
•The forklift truck is designed for material handling and short-distance transportation only.
It is inappropriate for long-distance transportation. The Fork Lift Truck must be transported by ship,
train or lorry, of 5T loading. Tighten the brake lever, take woods to block the front ad tear wheels and bind
the truck body with enough strong rope, to avoid slippage during transportation.
Towing
• The towing rod on the bottom of the counter balance is used to pull and drag the truck, For installing
the rod, first remove the towing rod and then install the ropes. After that, loose the rod.
Note: Loosen the brake lever.
Warning
a. Don’t tie the steel wire ropes on the unfixed position
b. Don’t carry a load to steel wire ropes suddenly.
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