PDF Operation & Maintenance Manual Dynapac CC900S Vibratory Roller - 2 MB
This instruction manual provides essential guidance for the operation and maintenance of the Dynapac CC900S vibratory roller.
It covers daily checks, safety protocols, operating procedures, and service schedules.
Following this manual is key to ensuring the longevity and performance of your compaction equipment.
It is a vital document for all operators.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
Instruction manual
ICC900S-2EN4.pdf
Operation and maintenance
Vibratory roller
CC900S
Engine
Perkins 403C-11/403D-11
Serial number
*89531939* -
10000302x0A000001 -
Translation of original instructions
Subject to changes
Printed in Sweden
--- Page 3 ---
Introduction
maintenance normally carried out by the operator.
The machine illustrated in this manual can be
equipped with optional equipment.
Additional instructions for the engine can be
found in the manufactuer's engine manual.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other directives applicable for this
machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable directives and
supplements, as well as the harmonized standards
and other regulations that are applied.
2012-02-23 ICC900S-2EN4.pdf
3
--- Page 4 ---
Special instructions
Jump starting
Do not connect the negative cable to the
negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting
has the same voltage as the dead battery.
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
3 connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
2012-02-23 ICC900S-2EN4.pdf
13
--- Page 5 ---
Machine description
Machine description
Identification
Product identification number on the frame
The machine PIN (Product Identification Number) (1)
is punched on the right edge of the front frame.
1
Fig. PIN right side
1
Fig. PIN front right
2012-02-23 ICC900S-2EN4.pdf
23
--- Page 6 ---
Machine description- Decals
No Designation Symbol Function
14. Road lights, switch Where the upper position is depressed, the road
(Optional) lights are on. Where the lower position is,
depressed the parking lights are on.
15. Working lights switch When depressed, the working lights are on
(Optional)
16. Hazard warning lights, Where depressed, the hazard warning lights are on
switch (Optional)
17. Hazard beacon, switch Where depressed, the hazard beacon is on
18. Direction indicators, When depressed to the left, the left direction
switch (Optional) indicators are on etc. In the middle position the
function is shut off.
19. Horn, switch Press to sound the horn.
20. Vibration MAN/AUTO switch In the upper position, the vibration is switched
on/off with the switch on the forward/reverse lever.
The function is activated with the switch.
In the middle position, the vibration system is
switched off.
In the lower position, vibration is automatically
AVC switched on or off via the forward/reverse lever.
21. Vibration selector front/rear In the depressed forward position, vibration is
drum, switch (Optional) activated on the front drum. In the middle position,
vibration is activated on both drums. In the
depressed rear position, vibration is activated on
the rear drum.
22. Control panel
23. Warning lamp, low fuel level The lamp comes on when the fuel level in the tank
is low.
24. Warning lamp, oil pressure This lamp lights if the lubricating pressure in the
engine is too low. Stop the engine immediately and
locate the fault.
25. Warning lamp, parking brake The lamp lights when the parking brake is
activated.
26. Fuel level Shows the fuel level in the diesel tank.
27. Warning lamp, water The light comes on if the water temperature is too
temperature high.
28. Warning lamp, battery If the lamp lights while the engine is running the
charging alternator is not charging. Stop the engine and
locate the fault.
29. Warning lamp, glow plug The lamp must go out before the starter switch is
moved to position 3c for activation of the starter
motor.
30. Hourmeter Shows the number of hours the engine has run.
31. Parking brake On/Off, switch Push in to activate the parking brake, the machine
stops with the engine running. Always use the
parking brake when the machine is stationary
on a sloping surface.
2012-02-23 ICC900S-2EN4.pdf
33
--- Page 7 ---
Operation
Interlock/Emergency stop/Parking brake -
Check
The interlock, emergency stop and parking brake must
be checked daily before operating. A function check of
the interlock and emergency stop requires a restart.
The interlock function is checked by the operator
standing up from the seat when the roller is moving
very slowly forwards/backwards. (Check in both
directions). Hold the steering wheel firmly and brace
yourself for a sudden stop. A buzzer goes on and after
4 seconds the engine switches off and the brakes are
activated.
Check the function of the emergency stop by pressing
the emergency stop button when the roller is moving
slowly forwards/backwards. (Check in both
directions). Hold the steering wheel firmly and brace
yourself for a sudden stop. The engine switches off
and the brakes are activated.
Check the function of the parking brake by activating
the parking brake when the roller is moving very
slowly forwards/backwards. (Check in both
directions). Hold the steering wheel and brace yourself
for a sudden stop when the brakes are activated. The
engine does not switch off.
Vibration
Manual/Automatic vibration
Manual or automatic vibration activation/deactivation is
selected using switch (20).
In the manual position, the operator must activate the
vibration using the switch(4) on underside of the
forward/reverse lever grip.
In the automatic position, vibration is activated when
the pre-set speed is reached. Vibration is
automatically deactivated when the lowest pre-set
20 speed is reached.
Fig. Instrument panel
20. Switch Man/Aut.
2012-02-23 ICC900S-2EN4.pdf
43
--- Page 8 ---
Transport
Rear drum: Releasing the brake
Loosen the bolts (6) on the hydraulic motor as
illustrated below, by screwing each bolt 1/2 turn at a
time counter-clockwise. Repeat the sequence until all
the bolts feel loose.
5 6
Fig. Rear drum, right side. 6
5. Hydraulic motor
Fig. Hydraulic motor
6. Bolt
Restored brake
To reset the brakes, tighten the bolts 1/2 turn/bolt in
the correct order, until all the bolts have been
tightened.
Towing the roller
A towing bar must be used when towing, as the
roller has no brakes and can only be slowed and
stopped by the vehicle towing the roller.
The roller must be towed slowly, max. 3 km/h (2
mph) and for short distances only, max. 300 m
(1000 ft).
Fig. Towing the roller
When towing/recovering a machine, the towing device
must be connected to both lifting holes. Pulling forces
shall act longitudinally on the machine as illustrated.
Max total towing force 50.8 kN (11,430 lbf), 25.4 kN
(5,715 lbf) per fork.
Reset the steps taken for towing as described in
the towing instructions on the previous page.
2012-02-23 ICC900S-2EN4.pdf
53
--- Page 9 ---
Maintenance - Maintenance schedule
Maintenance - Maintenance schedule
Service and maintenance points
3
2
1
4 5 6
7
8
9
17
10
18
16 14
11 15 13 12
Fig. Service and maintenance points
1. Water tank, filling 7. Air cleaner 13. Hydraulic fluid, filling
2. Forward/Reverse lever 8. Battery (maintenance free) 14. Fuel tank, fill on left side
3. Emergency brake 9. Sprinkler 15. Steering joint
4. Hydraulic fluid cooler/ radiator 10. Scrapers 16. Rear drum, filling with oil
5. Alternator belt 11. Rubber element 17. ROPS
6. Engine 12. Hydraulic fluid filter 18. Front drum, filling with oil
2012-02-23 ICC900S-2EN4.pdf
63
--- Page 10 ---
Maintenance - 50h
Maintenance - 50h
Park the roller on a level surface.
The engine must be switched off and the
parking brake activated when checking or
adjusting the roller, unless otherwise specified.
Ensue that there is good ventilation (air
extraction) if the engine is run indoors. Risk of
carbon monoxide poisoning.
Ensure that the engine cover is fully open when
work is being carried out under it
After the first 50 hours of operation, the oil filters
should be changed.
Brakes - Check
Check operation of the brakes as follows:
25
Run the roller very slowly forward. Hold the steering
wheel firmly and brace yourself for a sudden stop.
3
Press in the emergency stop button (3). The roller will
Figure. Instrument panel
3. Emergency stop stop abruptly and the engine will switch off.
25. Parking brake lamp
After testing the brakes, set the forward/reverse lever
in neutral.
Pull out the emergency stop button (3). Start the
engine.
The roller is now ready for operation.
Refer also to the section in the manual on operation.
2012-02-23 ICC900S-2EN4.pdf
73
--- Page 11 ---
Maintenance - 500h
Front drum:
Place the roller on a level surface, then operate the
roller slowly until the markings (2-2) are horizontal in
relation to each other and the location of the oil plug
2 (1) as illustrated.
Switch off the engine, disconnect the power and
switch on the emergency brake button.
2 3
1 Unscrew the plug and check that the oil level reaches
Fig. Front drum drive side the lower edge of the hole. If required, top up with
1. Oil plug in position for checking fresh transmission oil, up to the lower edge of the hole.
oil level and topping up oil in the front Check under the heading Lubricants to ascertain the
drum.
2. Horizontal position for markings correct oil grade.
on drum. It is important that the oil level in the drum does
3. Max. oil level in the drum. not exceed the oil level in the instructions, see
picture.
Clean the magnetic oil plug (1) of any metal
residue, and reinstall the plug.
2012-02-23 ICC900S-2EN4.pdf
83