PDF Operation & Maintenance Manual CAT Telehandler TH336C TH337C TH406C - 3 MB
This comprehensive manual provides essential operation and maintenance information for a wide range of Caterpillar C-Series telehandlers.
It covers everything from daily safety checks and detailed operating controls to the complete scheduled maintenance for the engine and other key systems.
Following the guidance in this manual is absolutely crucial for maximizing the performance, safety, and overall lifespan of your valuable equipment.
It is the key to keeping your telehandler running like new.
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--- Page 1 ---
Operation &
Maintenance Manual
Original Instructions
Keep this manual with machine at all times.
Models
TH336C, TH337C,
TH406C, TH407C,
TH414C, TH514C,
TH417C
S/N MJR00150 & After, S/N THM00150 & After
S/N DJB00150 & After, S/N SXJ00150 & After
S/N GAT00150 & After, S/N RCH00150 & After
S/N MLH00150 & After, S/N JJT00150 & After
S/N KEK00150 & After, S/N RWW00150 & After
S/N MWC00150 & After, S/N KKW00150 & After
S/N RRJ00150 & After, S/N RRW00150 & After
31200752
SEBU9285-04
Revised
June 27, 2016
--- Page 3 ---
Table of Contents
7.4 Lubrication Schedules .................................................................................7-8
50 Hour Lubrication Schedule............................................................7-8
500 Hour Lubrication Schedule ...................................................... 7-12
7.5 Operator Maintenance Instructions .................................................... 7-14
Fuel System............................................................................................ 7-14
Cab Air Filters (if equipped).............................................................. 7-16
Tires........................................................................................................... 7-18
Engine Oil................................................................................................ 7-20
Engine Cooling System...................................................................... 7-21
Hydraulic Oil .......................................................................................... 7-22
Transmission Oil ................................................................................... 7-23
Air Intake System ................................................................................. 7-24
Battery...................................................................................................... 7-26
Windshield Washer System (if equipped)................................... 7-27
Section 8 - Additional Checks
8.1 General ..............................................................................................................8-1
8.2 Load Stability Indicator System (CE & AUS) .........................................8-1
8.3 Boom Interlock (TH414C, TH514C & TH417C).....................................8-2
8.4 Auxiliary Power (If Equipped for Platform)...........................................8-3
Section 9 - Specifications
9.1 Product Specifications.................................................................................9-1
Fluids ...........................................................................................................9-1
Fluid Capacities........................................................................................9-3
Tires..............................................................................................................9-4
Performance .............................................................................................9-6
Dimensions ...............................................................................................9-9
Declaration of Vibration (CE) ........................................................... 9-12
Noise Emission Level (CE) ................................................................. 9-13
Machine Towing Capacity ................................................................ 9-14
Index
Inspection, Maintenance and Repair Log
31200752 v
--- Page 4 ---
Section 1—General Safety Practices
Lifting Personnel
OW0171
• When lifting personnel, USE ONLY an approved personnel work platform, with proper
capacity chart displayed in the cab.
OD0921
• DO NOT drive machine from cab when personnel are in platform.
31200752 1-9
--- Page 5 ---
Section 2 - Pre-Operation and Inspection
2.2 SAFETY DECALS
Ensure all DANGER, WARNING, CAUTION and instructional decals and proper load charts
are legible and in place. Clean and replace as required.
Note: Part numbers referenced are for inspection and identification purposes only. Refer to
the Parts Manual when ordering replacement parts.
TH336C, TH337C, TH406C & TH407C (CE & AUS)
8005616 8008657 8005670 8008657 8005671 8005675
3700016
8008657B 8008657B 8005671
3700016
JLG MANUFACTURING EUROPE BVBA
TYPE/MODEL:
TIPO/MODELLO:
TYP/MODELL:
TIPO/MODELO:
HOMOLOGATION NUMBER:
NUMERO DI OMOLOGAZIONE:
GENEHMIGUNGS NUMMER:
NÚMERO DE HOMOLOGACIÓN:
VEHICLE IDENTIFICATION NUMBER:
NUMERO IDENTIFICAZIONE:
FAHRZEUG-IDENTIFIZIERUNGS-NUMMER:
NÚMERO DE IDENTIFICACIÓN:
ALLOWED TOTAL WEIGHT: Kg
MASSA TOTALE AMMISSIBILE:
ZUL. GESAMTGEWICHT:
MASA TOTAL AUTORIZADA:
ALLOWED FRONT AXLE WEIGHT: Kg
CARICO AMMISSIBILE SULLASSE ANTERIORE:
ZUL. ACHSLAST VORN:
CARGA AUTORIZADA SOBRE EL EJE DELANTERO:
ALLOWED REAR AXLE WEIGHT: Kg
CARICO AMMISSIBILE SULLASSE POSTERIORE:
ZUL. ACHSLAST HINTEN:
CARGA AUTORIZADA SOBRE EL EJE TRASERO:
PERMISSIBLE TOWABLE MASS:
MASSA RIMORCHIABILE AMMISSIBILE:
TECHNISCH ZULAESSIGE ANHAENGELAST:
MASA REMOLCABLE ADMISIBLE:
-UNBRAKED TOWABLE MASS: Kg
MASSA RIMORCHIABILE NON FRENATA:
UNGEBREMSTE ANHAENGELAST:
JLG Manufacturing Europe BVBA MASA REMOLCABLE NO FRENADA:
Industrieterrein Oude Bunders 1034
Breitwaterstraat 12
3630 Maasmechelen - Belgium
-INDEPENDENTLY-BRAKED TOWABLE MASS: Kg
20
MASSA RIMORCHIABILE CON FRENATURA INDIPENDENTE:
ANHAENGELAST FUER UNABHAENGIGE BREMSUNG:
MASA REMOLCABLE CON FRENADO INDEPENDIENTE:
Model: -INERTIA-BRAKED TOWABLE MASS: Kg
MASSA RIMORCHIABILE CON FRENATURA AD INERZIA:
Year of Manufacture: AUFLAUFGEBREMSTE ANHAENGELAST:
MASA REMOLCABLE FRENADA POR INERCIA:
Product Identification Number -TOWABLE MASS FITTED WITH AN ASSISTED BRAKING Kg
Model Year: SYSTEM:
Serial Number (HYDRAULIC OR PNEUMATIC)
MASSA RIMORCHIABILE CON FRENATURA ASSISTITA:
(IDRAULICA O PNEUMATICA)
Nominal engine power, kW: HYDRAULSCH ODER PNEUMATISCH GEBREMSTE
ANHAENGELAST:
Unladen mass: kg MASA REMOLCABLE CON FRENADO ASISTID:
MP13
(HIDRÁULICO-NEUMÁTICO)
Maximum capacity: kg YEAR OF MANUFACTURE:
ANNO DI FABRICAZIONE:
Maximum capacity at max. Height: kg BAUJAHR:
AÑO DE FABRICACIÓN:
100100YYY A
1001138666 A
1001121555 A 1001138051
8005617 25 - 1001153442 3700016 1001121555 1001138666 1001138051
(FRANCE) (RUSSIA) (CE) (IF EQUIPPED)
20 - 2603207 1001141279
30 - 1706438 (AUS)
40 - 2999964
(GERMANY)
1706098
1001139164
8006038 AU2105
1001143461
ELC
AU2105 1706098 B
1001139164A
8006038
1706285
1001100957
1001100957
OAM3093
VIEW OF ENGINE COMPARTMENT
(COMPONENTS REMOVED FOR CLARITY)
31200752 2-3
--- Page 6 ---
Section 2 - Pre-Operation and Inspection
1001135690
(LOADER PATTERN)
1001135690A
1001135765
1001135691 (LIFT PATTERN)
1707078
MACHINE
ROLL-AWAY
could cause
death or
serious injury.
Operator must be trained and Fasten 1001135691A 1001135765A
must read and understand
all capacity charts, operator seat
and safety manuals. belt.
WARNING
LOWERING BOOM or
1706768
CONTACTING Keep others JUMPING OFF
POWER LINES FALLING LOAD away while
can crush causing death operating. of a tipping
will result in death or serious injury. machine could
or serious injury. result in
death or
RUN-OVER serious injury.
DO NOT place HAZARD
machine or load could cause
death or
within 10 feet (3m) serious
of power lines. injury.
1707078A
B B
1001094708
1001094708B
1001156399 1001125387
1001 1 02 4 0 8A
ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A
1001143160 LOAD CHARTS
XXXX
XXX mm
- XXX mm
10 XXX kg MAX
o
75
14m
o
D 60
13m D
o
2000kg
50
50
12m
11m C
o