PDF Operation & Maintenance Manual Bobcat B850 & B950 Hydraulic Breaker - 25 MB

This manual provides essential operation and maintenance instructions for the Bobcat B850 and B950 hydraulic breaker attachments.

Following the guidelines within is crucial for ensuring both operator safety and the long-term durability of the equipment.

It covers important topics such as proper attachment procedures, daily checks, lubrication schedules, and routine service tasks.

This is a must-have document for anyone who operates or maintains these powerful and productive tools.

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--- Page 1 ---
Hydraulic
      Breaker
                   B850
                   B950                            Operation
                                                       &
                                                  Maintenance


                                                                                                                                Dealer Copy -- Not for Resale
                                                   Manual
                                                               S/N 794000101 & Above
                                                               S/N 797000101 & Above


                                Doosan purchased Bobcat Company from Ingersoll-Rand Company in
                                2007. Any reference to Ingersoll-Rand Company or use of trademarks,
                                service marks, logos, or other proprietary identifying marks belonging
                                to Ingersoll-Rand Company in this manual is historical or nominative
                                in nature, and is not meant to suggest a current affiliation between
                                Ingersoll-Rand Company and Bobcat Company or the products of
                                either.


6901134 (9-05) Revised (5-12)                                                                            ©Bobcat Company 2005
                                                         Printed in U.S.A.

      1 of 80

--- Page 3 ---
PARTS IDENTIFICATION AND MACHINE SIGNS (DECALS) (CONT’D)

Excavator Mount


    Bit


                              6727330
     X-Change Mount
                                                           6727330


                                                                  B850/B950 Hydraulic Breaker
                                             VII               Operation & Maintenance Manual

--- Page 4 ---
OPTIONS                                                          HOSE INSTALLATION

Figure OI-1                                                      The breaker is supplied without the hoses and couplers
                                                                 installed on the breaker.

                                                                 Figure OI-2


                                                                               4
                                                                                                       2


                                                                                3

                                                 P9777                                                  1


The Loader must be equipped        with front auxiliary                                                             P-26485
hydraulics [Figure OI-1].

Warranty on this attachment is void if used on a non-            There are two high pressure port s (Item 1 & 2) and two
approved carrier. See your Bobcat dealer for an                  return ports (Item 3 & 4) [Figure OI-2] on the breaker
updated list of approved carriers.                               housing.

The following Loaders are a pproved for use with the             Do Not use the ports (Item 2 & 4) [Figure OI-2].
B850 Hydraulic Breaker; 553 (S/N 52031     1001 And
Above Only), 751, 753, 763, 773, 863 (F Series), 864,            The port marked HP (Item 1) [Figure OI-2] will be
873 (F Series), A205, S130 , S150, S160, S175, S185,             connected to the breaker hose with the male coupler.
S205, T140, T180 and T190.
                                                                 The port marked LP (Item 3) [Figure OI-2] will be
The following Loaders are a pproved for use with the             connected to the breaker hose with the female coupler.
B950 Hydraulic Breaker; 763, 773, 863, 864, 873, A205,
A220, A300, S150, S160, S175, S185, S205, S220,
S250, S300, T180, T190, T200, T250 and T300.

The following Excavators are approved for use with the
B850 Hydraulic Breaker; 325, 328, 331, 331E, 334 and
430.

The following Excavators are approved for use with the
B950 Hydraulic Breaker; 3 31, 331E, 334, 337, 341, 430
and 435.

NOTE: A special application kit is available for
      Loaders and Excavators and is recommended
      for use with the hydraulic breaker. See your
      Bobcat dealer for availability.

The B850/B950 Hydraulic Breaker does not need a direct
to tank return for proper hydraulic operation. If the
Excavator is equipped with a direct to t ank valve, the
direct to tank option may be used.


                                                                                             B850/B950 Hydraulic Breaker
                                                          OI-3                            Operation & Maintenance Manual

--- Page 5 ---
HYDRAULIC BREAKER INSTALLATION AND                                  Figure OI-31
REMOVAL ON LOADERS (CONT’D)

Installing The Hydraulic Breaker On The Loader
Mount (Cont’d)

Figure OI-29


                                             1
                                                                                               1


                                                                                                                   P18845


                                                                    Route the hoses through the front hose guide (Item 1)
                                                                    [Figure OI-31] on the mount.

                                                 P18848


Install the plate (Item 1) [Figure OI-29].

Figure OI-30


                                  1


                                                 P18847


Install the bolts (Item 1) [Figure OI-30].

Tighten the bolts to 125-140 ft.-lbs (170-190 Nm) torque.
Re-torque the bolts after every eight hours of operation.

NOTE: Do Not over torque the bolts (Item 1) [Figure
      OI-30]. Over torquing may cause bolt or
      thread damage or could result in the bolts
      breaking during operation.


                                                                                               B850/B950 Hydraulic Breaker
                                                            OI-13                           Operation & Maintenance Manual

--- Page 6 ---
HYDRAULIC BREAKER INSTALLATION AND                                    Figure OI-58
REMOVAL ON EXCAVATORS (CONT’D)

Installing the Hydraulic Breaker Using The X-Change
System (Cont’d)

Figure OI-56


                   1                                                                   1
                                                                                                                      P-21066


                                                                      Pull the lever (Item 1) [Figure OI-58] away from the
                                                                      machine, to unlock the latch. Remove the tool.

                                                 P-21060              Figure OI-59


Route the hoses up the arm and connect them to the
auxiliary couplers (Item 1) [Figure OI-56]. (See Page                                                       2
18.)

Removing The Hydraulic Breaker From The
Excavator With The X-Change System
                                                                                               1
Select a flat level surface. Put the breaker on the ground.
Stop the Excavator.

Relieve hydraulic pressure (see p      age OI-27) and
disconnect the hoses from the auxiliary quick couplers.
(See page OI-18.)
                                                                                                                      P-21059

Figure OI-57
                                                                      Start the Excavator, lift the boom approximately one foot,
                                                                      and extend the bucket cylin der until the X-Change pins
                                                                      (Item 1) engage the hooks (Item 2) [Figure OI-59] on the
                                                                      breaker.


        1


                                                 P-21065


Install the X-Change tool (Item 1) [Figure OI-57] in the
latch.


                                                                                                  B850/B950 Hydraulic Breaker
                                                              OI-23                            Operation & Maintenance Manual

--- Page 7 ---
TRANSPORTING THE HYDRAULIC BREAKER
(CONT’D)

Excavators

Figure OI-83


                                               N-23827


Figure OI-84


                                               N-23826


Fasten the chains to the Breaker [Figure OI-83], [Figure
OI-84].

Use chain binders to prevent the Breaker from moving
during transport.

Secure the hydraulic hoses to the Breaker.

See the correct loader operation and maintenance
manual   for TRANSPOR TING            THE BOBCA T
EXCAVATOR to properly chain the loader to the transport
vehicle.


                                                                      B850/B950 Hydraulic Breaker
                                                           OI-33   Operation & Maintenance Manual

--- Page 8 ---
NITROGEN CHAMBER (CONT’D)                                        Checking The MP Nitrogen Chamber Charge
                                                                 Pressure
Charging The HP Nitrogen Chamber (Cont’d)

Figure PM-14
                                                                                   WARNING
                                                                 Wear safety glasses to prevent eye injury when any
                                                                 of the following conditions exist:
                                  1                              • When fluids are under pressure.
                                                                 • Flying debris or loose material is present.
                                                                 • Engine is running.
                                                                 • Tools are being used.
                                                                                                            W-2019-1285


                                                                 Use the nitrogen accumulator charge pressure gauge
                                                                 MEL1523B to check pressure.

                                                 P18875          Figure PM-15

Install and tighten the plug (Item 1) [Figure PM-14].


                                                                                                 1


                                                                                                              P18887


                                                                 Remove the plug (Item 1) [Figure PM-15].


                                                                                           B850/B950 Hydraulic Breaker
                                                          PM-9                          Operation & Maintenance Manual

--- Page 9 ---
INSPECTION (CONT’D)                                              Weekly Inspection

Loader Mount Inspection                                          Figure PM-49

Figure PM-47


                                    2
                                                                           1


                                                                                                                 1


                                                                                                                 P18861

             1                          1
                                                P18026
                                                                 Inspect both ends of the bit (Item 1) [Figure PM-49] for
                                                                 damage and/or cracks. R eplace the bit if damaged or
Inspect the Bob-Tach wedge mounts (Item 1), mounting             worn.
flange (Item 2) [Figure PM-47], and all welds on the
breaker mount for wear and damage each time the                  Figure PM-50
breaker is removed from the Loader.

Excavator Mount Inspection

Figure PM-48

                                                                                                        1
                                            1


                                                                            1


                                                                                                                 P18867


                                                                 Inspect the bit retainer pins (Item 1) [Figure PM-50] and
                                                                 retainer areas for damage and/or wear. Replace the pins
                                                P18880
                                                                 if damaged or worn.


Inspect the X-Change mount (Item 1) [Figure PM-48]
and all welds on the breaker mount for wear and damage
each time the breaker is removed from the Excavator.


                                                                                            B850/B950 Hydraulic Breaker
                                                         PM-19                           Operation & Maintenance Manual

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