PDF Operating Manual Ammann AV 70 X Tandem Roller - 1 MB
This operating manual is the official guide for the Ammann AV 70 X Tandem Roller with serial numbers from 00031.
It covers all aspects of machine operation, including controls, safety precautions, and daily maintenance checks.
To ensure safe and efficient compaction work, every operator should be familiar with the contents of this manual.
It is your key to getting the most out of your equipment.
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--- Page 1 ---
AV 70 X
TANDEM ROLLER
CUMMINS QSB4.5-C130
EU Stage IIIA / U.S. EPA Tier 3
OPERATING MANUAL
EDITION 07/2021 EN
Product identification number 3008841 -
--- Page 3 ---
OPERATING MANUAL
Every 500 hours of operation, but at least once a year....................................................................123
3.6.20. Engine fuel filter exchange............................................................................................................................................................................... 123
3.6.21. Engine cooling liquid level check.................................................................................................................................................................. 125
3.6.22. Check of wiring..................................................................................................................................................................................................... 125
3.6.23. Replace air filter elements................................................................................................................................................................................ 126
3.6.24. Clean cab ventilation filter................................................................................................................................................................................ 128
Every 1000 hours of operation...........................................................................................................129
3.6.25. Inspect engine belt............................................................................................................................................................................................. 129
3.6.26. Inspect the exhaust system.............................................................................................................................................................................. 129
3.6.27. Inspect the silencing system........................................................................................................................................................................... 130
3.6.28. Clean the water tank........................................................................................................................................................................................... 132
3.6.29. Oil change in the gearboxes............................................................................................................................................................................ 133
Every 2000 hours of operation...........................................................................................................134
3.6.30. Checking and adjusting valve clearance..................................................................................................................................................... 134
3.6.31. Engine coolant exchange................................................................................................................................................................................. 134
3.6.32. Exchange oil in the vibrators........................................................................................................................................................................... 138
3.6.33. Exchange hydraulic oil and filters.................................................................................................................................................................. 139
Maintenance as required....................................................................................................................143
3.6.34. Fuel system breathing........................................................................................................................................................................................ 143
3.5.33. Clean water separator of fuel filter................................................................................................................................................................ 144
3.6.36. Cleaning of coolers.............................................................................................................................................................................................. 145
3.6.37. Drain water from sprinkling circuit before winter season..................................................................................................................... 146
3.6.38. Adjust the scrapers.............................................................................................................................................................................................. 148
3.6.39. Machine cleaning ............................................................................................................................................................................................... 150
3.6.40. Drum cooling liquid AV 70 X HF..................................................................................................................................................................... 151
3.6.41. Check the tightening of bolted connections............................................................................................................................................. 152
3.7. Defects..................................................................................................................................................155
3.8. Attachments.........................................................................................................................................156
Wiring Diagram..................................................................................................................................................................................................................... 156
Hydraulic diagram ............................................................................................................................................................................................................... 162
Regular maintenance spare parts chart....................................................................................................................................................................... 164
Content of the set of filters after 500 and 1000 operating hours. (4-11891A)................................................................................................ 165
Content of the set of filters after 2000 operating hours. (4-760125)................................................................................................................. 165
AV 70 X 7
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SPECIFICATION MANUAL
AV 70 X AV 70 X HF
EU Stage IIIA / U.S. EPA Tier 3
Optional equipment
Tier II engine - non CE - limited quantity
Air-conditioning
Installations for radio (antenna, 2 loudspeakers) (only a cab version)
Radio with CD
Reversing alarm
Beacon
Additional working headlights
Adjustable scrapers
Cutter/final compaction device
Fire extinguisher
Ammann set of tools
Biologically degradable oil
Different colour design (Ammann scheme), max. 2 different colours
Special colour design
Filter set 250 h
Filter set 500 h
Filter set 1000 h
Filter set 2000 h
Additional documentation
* measured according the EN 500-4
** measured according the DIRECTIVE 2000/14/EC and EN 500-4
*** measured according the EN 1032+A1 on the gravel base under the vibration travel)
AV 70 X 17
--- Page 5 ---
OPERATION MANUAL
2939
1. Read Operation Manual! Get perfectly well familiar with the Machine operation
and its maintenance per the Operation Manual!
2702bz
2. Handbook The Operation Manual stowage box.
2428bz
3. Fasten your seat belt! Fasten your seat belt before driving!
2939
2687bz
4. Clamping hazard Maintain safe distance from the Machine, danger of being
clamped by the Machine in between the front and rear
frame.
2939
2941bz
5. Danger area Keep a safe distance!
2939
2942bz
6. Adjust while at rest Adjust and maintain with the engine stopped.
2939
2584bz
AV 70 X 27
--- Page 6 ---
OPERATION MANUAL
2.3.3. Dewaxing and inspection of the supplied
machine
• Check the machine against delivery documentation.
• Check whether any parts were damaged during transport or
are missing. Inform the shipper of any discrepancies.
Before starting operations again, wash off
conservation ith highpressured hot water
with ordinary degreasing means added as
directed, while observing environmental
rules.
Remove conservation and wash the ma-
chine in places with catch basins available
to collect rinse water and chemicals.
AV 70 X 37
--- Page 7 ---
OPERATION MANUAL
Switch + hazard beacon indicator lamp (18)
- (optional)
592348 Indicator lamps for (dipped / distance) lights (22)
It is used to switch ON/OFF hazard beacon, indicator lamp in the
switch signals this function.
591508
These lamps signal dipped or distance lights switched ON.
Alarm lights switch (19)
596191 Switch edge cutters sprinkling (23)
It is used for turning on/off the warning lights – the function is 0095
indicated by flashing of the indicator lamp in the warning light
switch. Turns on edge cutters springling.
Switch + indicator lamp for cabin’s additional
lights (20) - (optional) Infrathermometer (24) - (optional)
596473
3044
It is used to switch ON/OFF additional lights, indicator lamp in
the switch signals this function. It will be enabled through the key turned ON in the ignition
box (12) and it will measure through temperature sensor for a
bitumen surface rolled. The value measured is indicated in °C
degrees on display (24).
Switch + indicator lamp rear lights (21)
591668R
It is used to turn ON/OFF rear lights, indicator lamp in the switch
signals this function.
AV 70 X 47
--- Page 8 ---
OPERATION MANUAL
Additional lights (45)
Lights located on the Machine cabin (optional).
416045
Beacon socket (46)
It is used to connect the beacon.
400243
Back mirrors (47)
External back mirrors enable to view poorly visible areas.
Maintain these mirrors clean and prop-
erly adjusted!
AV 70 X 57
--- Page 9 ---
OPERATION MANUAL
Travel in CRAB mode
This function is used to adjust extended track during Machine travel.
Use potentiometer (2) to adjust travel speed, and use travel controls (1) to adjust its direction.
Press pushbuttons (5) and (6) on travel controls (1) to control the Machine in CRAB mode, and at the same you may turn the Machine.
Shift the travel controls (1) to opposite position via (0) and then return to (0) position within the interval of 1 second to stop the Ma-
chine - the engine will continue to run.
By deflecting the travel controllers (1) from the position (0), the machine drives off.
Turning ON:
Press button (5) to deflect the front drum to the right and press button (6) to deflect to the left, the indicator lamp on cluster (25) will
light up to signal this function.
Max deflection of the front drum to both sides is 180 mm (7.09 in).
Turning OFF:
Press switch (4) to cancel CRAB mode of front drum.
Indicator lamp on cluster (25) will go OFF to signal CRAB mode has been reset.
Note
In the event that the control lamp on the combined instrument (25) is flashing, hold the switch and turn the steering wheel (to the left/
right) until the control lamp goes out.
If the Machine is equipped with cutter and final compactor, then pushbuttons (5) and (6) on travel control (1) on the same side where
it has been mounted, are used to control it. Then pushbuttons (5) and (6) on the second travel control (1)) are used to control the Ma-
chine in CRAB mode.
Take special care when Machine travels in CRAB mode near constructed facilities so to avoid their dam-
age due to any collision (hitting)!
If necessary, fold the external mirrors!
AV 70 X 67
--- Page 11 ---
OPERATION MANUAL
2.7.8. Edge cutter and compacter
(OPTION)
To additional assembly use appropriate
manual.
Edge cutter plate location.
416043
Edge cutter plate
1 - Name - always mentioned only in the English version 2
2 - Type
3 - Serial number
3459
3
4 - Maximum weight TYPE
5 - Year of manufacture
AMMANN CZECH REPUBLIC a.s.
Náchodská 145
SERIAL NUMBER 4
549 01 NOVÉ MĚSTO NAD METUJÍ
CZECH REPUBLIC
MAXIMUM MASS
DESIGNATION
How to activate the cutter: YEAR OF CONSTRUCTION
• Turn the switch pump spray cutters (11). MADE IN CZECH REPUBLIC
1 5
Make sure nobody is endangered when 3459
the edge cutter is started!
• Turn the switch sprinkling cutters (23).
• Press button (5), (6) (see up/down symbols on the button) to
set the edge cutter to the required position.
• The required position is being set while the button is
pressed. After reaching the limit position in either direction,
the cutter will automatically stop.
• The cutting disc (A) can be replaced for the compacting disc
(B).
• The replacement is performed by dismounting the attach-
ment of a final compaction disc on the rear yoke by means A
of bolts. Unused cutting disc will be attached to the rear left
drum yoke with two bolts.
B
416044
AV 70 X 77
--- Page 12 ---
MAINTENANCE MANUAL
3. MAINTENANCE MANUAL
AV 70 X
(Cummins Tier 3)
AV 70 X 87
--- Page 13 ---
3.3. Media MAINTENANCE MANUAL
Medium Amount
Part Medium Type Brand
l (gal US)
Engine Engine oil under Section 3.2.1. 7 (1,85)
2412
Fuel tank Fuel under Section 3.2.2. 110 (29,05)
Hydraulic tank Hydraulic oil under Section 3.2.4. 40 (10,56)
2158
Drum bearings, calliper
bearings, king pins, sus- Lube grease under Section 3.2.5. As required
pensions 0787
Cooling system Coolant under Section 3.2.3. 15 (3,96)
2152
Vibration drum Engine oil under Section 3.2.1. 2x10,5 (2,77)
2412
Drum drive gearbox Gear oil under section 3.2.7. 2x1,2 (0,32)
2186
Glass washer tank Liquid under Section 3.2.6. 2,75 (0,72)
2260
Sprinkling tank Water 600 (158,5)
2567
Drum cooling liquid
Mixture according to chapter 3.2.8. 2x40 (2x10,57)
AV 70 X HF
2152
Air-conditioning Mixture according to chapter 3.2.9. -
2441
AV 70 X 97
--- Page 14 ---
MAINTENANCE MANUAL
3.6.8. Tank oil level check
MAX
1
• Lift the bonnet.
• Check oil level in oil gauge.
• Fill up oil via the filling device using quick-coupling (1), pro- MIN
ceed as per Section 3.6.33.
2
Tank filler neck cap (2) has been sealed.
If this seal is damaged during guarantee
period, then the Machine guarantee will
terminate.
Conduct this filling method as emergency
one - not recommended by manufacturer! 400612
Oil level shall always be visible in oil
gauge!
Refill required oil according to the Section
3.2.4.
Upon higher loss of oil, find out the
cause of hydraulic system leaking (leaks
through hose screw joints, screwed fitting
of hydroelectric generators or of hydrau-
lic motors, etc.), and repair the defects.
3.6.9. Water tank refilling
• Check water amount on the RH cluster. It is signalled by
LEDs, and in case of lack of water, please refill.
!
• Minimal amount of water is signalled by red LED flashing.
• Perform the following before engine is started.
MM NN
!
400A112A
Open the cap (1) and refill with clean water via the strainer (2).
Before winter period, drain water from 2
the water tank and sprinkling system!
Proceed according to Section 3.6.37.
1
400148
AV 70 X 107
--- Page 15 ---
MAINTENANCE MANUAL
Keep storage batteries dry and clean.
NEVER disconnect storage battery with
the engine running. Always follow stor-
age battery manufacturer’s manual when
working with the storage battery!
Use rubber gloves and safety glasses
when handling storage battery.
Protect your skin with proper clothing
against being stained by electrolyte.
Upon eye contact with electrolyte imme-
diately flush eyes with large amounts of
water for at least a couple of minutes. Get
prompt medical attention.
Upon ingestion of electrolyte drink max
amount of milk, water or solution of cal-
cined magnesia in water. Get prompt
medical attention.
Upon skin contact with electrolyte re-
move contaminated clothing, including
shoes, wash affected spots as soon as pos-
sible with soap water or solution of soda
and water. Get prompt medical attention.
Do not eat, drink, smoke, while at work!
Upon work completion, please wash your
hands and your face thoroughly with wa-
ter and soap!
Do NOT attempt to confirm a wire is ener-
gized through contacting Machine frame.
Disconnect storage battery before its re-
pair or when handling wires or electric
equipment within wiring circuit to avoid
any short-circuit.
To disconnect storage battery you must
first disconnect (-) pole of the cable. To
connect, first connect (+) pole. NEVER
attempt to make direct conductive con-
nection between storage battery’s both
poles, short circuit will occur with the risk
of storage battery explosion.
Do not turn storage battery upside down,
electrolyte may pour down.
Flush with water and neutralize with lime
the spot affected with spilled electrolyte.
Hand over the aged storage battery that
does not work, for its disposal.
AV 70 X 117
--- Page 16 ---
MAINTENANCE MANUAL
2
400631
• Replace the safety element (3) from the filter shell and check
it.
Insert
Order number: 4-5358520141
When safety element is damaged, please
replace it with the new one of identical 3
type as per identification!
400632
• Clean filter’s inner space in such a way to avoid dust penetra-
tion into the inner feed piping to the engine.
NEVER use compressed air to clean the in-
ner space.
400633
• Take off the air filter dust valve, clean it and reinstall.
Replace instantly a damaged dust valve!
Dust valve
Order number: 1-952454
400610
AV 70 X 127
--- Page 17 ---
MAINTENANCE MANUAL
• Stop the engine.
• Confirm the coolant level on water gauge is between MIN
and MAX.
400158B
Do not open the overpressure plug before
coolant temperature drops below 50 °C
(122 °F). If you open overpressure plug
the liquid may splash out causing scald!
Hand over the used liquid for its safe dis-
posal under the regulations!
400159
AV 70 X 137
--- Page 18 ---
MAINTENANCE MANUAL
• Detach at least one sprinkler from each pipe on the front
and rear sides of the Machine. Store the sprinklers at a safe
place.
• Switch ON the sprinkling pumps for 20 sec. so these become
drained.
• This procedure will guarantee you max drainage of the
sprinkling circuit.
• when all the abovementioned operations are completed,
please proceed in reverse steps, clean thoroughly the indi-
vidual parts, first.
By draining the water from the sprinkling
circuit in time you will avoid any potential
damage that the manufacturer shall bear 400289
no responsibility for!
AV 70 X 147
--- Page 19 ---
MAINTENANCE MANUAL
F9
G1 31 M1
K20 F16 Q1
Glowing engine R4 50
M
30
125A 12V 100Ah K1
G2
F17 L
G
B IG
125A
K21
R5
F10
X62:4
X62:5
80A
Glowing engine
E1
X5:35
X5:60
X5:32
X5:25
X5:2
X3
Front position lights H2 H1
E2 X26:1 X5:3
F1
E3 K2
Tail lights 87 30 S2 20A S1