PDF Operating & Maintenance Manual Tadano TR-600EXL-3 Crane - 1 MB
This is the official operating and maintenance manual for the powerful Tadano TR-600EXL-3 Rough Base Crane.
It combines two essential guides into one comprehensive document, covering everything a crew needs.
You'll find detailed instructions on safe operation, control functions, and load chart interpretation.
The maintenance section provides schedules and procedures for routine service to keep your crane in optimal condition.
This manual is a must-have for every operator and technician.
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TR-600XL-3/O4(U)-1E
Operation and Maintenance Manual
Rough Terrain Crane
TR-600XL-3/O4(U)-1E
TR-600XL-3
545206-545287
©2010
PRINTED IN JAPAN
1002 E
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Correctly Position the Seat Check the Position of Controls before
Incorrect positioning of the operator’s seat can re- Starting the Engine
sult in mistakes or fatigue, possibly leading to an If any control lever is in a position other than “neu-
accident. tral”, the machine may initiate some mechanical or
Before operating the machine, correctly position the hydraulic function as soon as the engine is turned
seat so that the pedals and levers can be manipulat- over. This situation is very dangerous. Start the en-
ed correctly. gine only when completely sure that all controls are
in the proper neutral or inactive position.
Do Not Operate a Machine Being
Inspected or Serviced
Operating the machine while it is undergoing in-
Neutral
spection or maintenance work can cause damage or
an accident.
Post a “DO NOT OPERATE” sign on the operator’s
cab door or any control lever. Do not attempt to op-
erate the machine until the sign is removed by
maintenance personnel.
T01935E
Make Sure Work Area Is Safe before
Starting the Engine
Starting the engine without performing a thorough
safety check of the work area may cause damage to
WARNING
DO NO T OP ER
the machine or injury or death.
AT E
Make sure there are no personnel or obstacles un-
derneath or around the machine.
T01938E
Before starting the engine, sound the horn to warn
T01938E any nearby personnel.
Safety Rules Safety Rules
A-6
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Be Careful in Demolition Work Do Not Push or Pull an Object with the
It is very dangerous to lift parts or components of a Boom
structure undergoing demolition, if the weight and Never use the boom to push or pull an object. Do
center of gravity are unknown. Before starting oper- not use the boom to thrust up an object or force the
ation, ascertain the weight and center of gravity of boom into an object.
the loads, and establish the lift procedure to be tak- To move an object, use a machine designed for that
en. purpose, such as a fork lift truck or carryall.
Do not use the crane in applications other than
those specified.
T01944
T00016
Carefully Lift a Load in Water
When handling a load submerged in water, it is im-
portant not to lift the load out “all at once” when it Caution while Using the Jib (1)
appears above the water’s surface. The load may be Never attempt to lift separate loads on both the
impregnated with water and heavier than expected. boom and the jib at the same time. Otherwise, the
Allow the load to drain while raising it slowly. boom or the jib might be damaged, or the crane
A load lifted out of water, even when fully drained, might overturn.
weighs more than it did when submerged because
of buoyancy effects. Lift the load carefully so as not
to cause overloading.
T50069
Safety Rules Safety Rules
A-16
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Rules for Transportation and Towing Precautions for Transportation
Prevent the crane from moving during transporta-
Load and Unload the Machine Safely
tion, as follows:
Improper loading and unloading procedures can dis-
• Apply the parking brake, chock the front and rear
place the machine off a transporter. Observe the
of each tire, and securely tie down the machine to
following instructions, and take extreme care in
the platform with chain binders.
loading and unloading the crane on a transporter:
• Ensure that the hook block and boom are stowed
• Secure a trailer of sufficient capacity for the
in position, and the upper structure and outrig-
machine’s weight so that it is not overloaded.
gers are locked.
• Park the trailer on firm level ground, actuate the
• Remove the detachable outrigger floats and stow
parking brake, and chock the tires.
them securely.
• Use gangplanks of sufficient length, strength and
width. Ensure that they provide a gentle slope
from ground up to the trailer deck.
• If there is slippery object such as oil or mud on
the trailer platform or gangplanks, remove it. On
rainy days, the gangplanks can get very slippery.
Then, do not load or unload the machine to and
from the trailer.
• Post a signal person, and follow all instructions
for loading and unloading the machine.
T01948
• Turning the machine on the gangplanks is liable
to result in a falling accident, and must be avoid-
ed. To change direction, first descend to the Cautions for Transportation
ground, turn on the ground, and climb the gang- • Post a relevant caution sign according to applica-
planks again. ble local and national laws and rules. Be guided
• While loading or unloading the machine to or from by a lead car, if required.
the trailer, do not attempt any operation other • Check the planned route for road width, overhead
than traveling. clearances, load limits on bridges, and other con-
ditions to make sure that the route is appropriate
for transporting the crane.
• Speeding on curves can overturn the trailer or
break the tie-down ropes, possibly causing the
machine to fall off the trailer. Always drive careful-
ly.
Safety Rules Safety Rules
A-26
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[Example 2:Outriggers extended to middle (21´ 11 3/4")]
[Example 3:Outriggers extended to middle (18´ 1/2")]
How to Read the Performance Data Plate How to Read the Performance Data Plate
56
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How to Use the Jib Handle
Use the jib handle for the following purposes when
mounting or stowing the jib.
(1)Mounting and removing the pivot pin and connecting
pin
(2)Setting and removing the set pin
(3)Reeving wire rope
Pivot pin and connecting pin Set pin Reeving wire rope
T00805E
Traveling in Work Site with Jib Mounted
Avoid traveling in a work site with the jib mounted. If
traveling in a work site in this state is necessary, set
the boom and jib to the following state. Refer to
"Traveling with a Load Lifted" section.
• Boom length: 36.1 ft (11.0 m) (full retraction)
• Boom angle: 0° to 40°
• Swing position: front of vehicle (the over-front posi-
tion symbol on the load moment indicator shall be
lit.)
• Jib length:32.2 ft (9.8 m) or 56.1 ft (17.1 m)
• Jib offset angle: 5°
Traveling in a work site is prohibited while the crane
condition is other than above mentioned.
Jib Jib
116
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2. To make handling the job easier, lower the boom [NOTICE]
until the jib head is approximately 3 feet (1 meter) above Take care to the rope socket position when at-
the ground. taching it to the bracket. (See the enlarged portion
of the figure.)
If positioned inversely, the rope socket hits the jib at
the lower face when the auxiliary winch is operated,
and the socket will be damaged.
5. Remove the auxiliary hook block and secure the
rope socket to the bracket on the jib using the fixing pin.
3ft (1m)
T02974
T02974
3. Disconnect the anti two block device leads.
Rope socket
Lock pin
T00528E
6. Slowly hoist up using the auxiliary winch to retract
the top jib section until about 3 feet (1 meter) remains
extended.
T02975
4. Remove the jib lock pin.
3ft（1m）
T21042
Jib lock pin
T00548E
Jib Jib
126