PDF Operating & Maintenance Manual Dynapac CC1100C VI CC1400C VI Vibratory Roller - 5 MB
This is the official Operating and Maintenance Instruction Manual for the Dynapac CC1100C VI and CC1400C VI vibratory rollers.
It contains crucial information on safe operation, daily checks, control functions, and scheduled maintenance tasks.
Following the procedures in this guide is the best way to ensure operator safety, machine reliability, and optimal compaction results.
This manual is an essential companion for every operator and maintenance crew.
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Instruction manual
Operating & Maintenance
4812164601_B.pdf
Vibratory rollers
CC1100C VI - CC1400C VI
Engine
Kubota D1703 / D1803 / V2203 / V2403
Models and PIN
CC1100C VI (Stage IIIA (26 kW) 10000392xxA021396 -
CC1100C VI (Tier 4f) (18.5 kW) 10000393xxA022045 -
CC1100C VI (Tier 4f) (28 kW) 10000394xxA021673 -
CC1100C VI (Stage V) (18.5 kW) 10000445xxA023696 -
CC1100C VI (Stage V) (28 kW) 10000453xxA032654 -
CC1200C VI (Stage IIIA (26 kW) 10000398xxA021518 -
CC1200C VI (Tier 4f) (18.5 kW) 10000399xxA021830 -
CC1200C VI (Tier 4f) (28 kW) 10000400xxA021646 -
CC1200C VI (Stage V) (18.5 kW) 10000447xxA023516 -
CC1200C VI (Stage V) (28 kW) 10000455xxA032884 -
CC1300C VI (Stage IIIA (35 kW) 10000472xxA025504 -
CC1300C VI (Tier 4f) (37 kW) 10000473xxA031801 -
CC1300C VI (Stage V) (37 kW) 10000474xxA030899 -
CC1400C VI (Stage IIIA (35 kW) 10000478xxA030196 -
CC1400C VI (Tier 4f) (37 kW) 10000479xxA031685 -
CC1400C VI (Stage V) (37 kW) 10000480xxA031590 -
Translation of original instruction
Reservation for changes
Printed in Sweden
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Battery
- Check condition .................................................................................... 151
Engine oil and oil filter - Change ............................................................. 152
Drum - oil level
Inspection - filling .................................................................................... 154
Rubber elements and bolted joints
Check ...................................................................................................... 155
Hydraulic reservoir cap - Check .............................................................. 155
Steering cylinder and steering joint - Lubrication .................................... 156
Check - Coolant system .......................................................................... 157
Air cleaner
Check - Replacement of main filter ......................................................... 158
Air filter indicator - Resetting ................................................................... 158
Replacing the fuel filter............................................................................ 159
Replacing the pre-filter ............................................................................ 159
D1703 / V2203-M (Stage IIIA) .................................................. 160
D1803-CR (Tier 4f / Stage V) /
V2403-CR-E4B (Tier 4f) / V2403-CR-E5B (Stage V) ............... 160
Fuel tank - Cleaning ................................................................................ 160
Check - Air intake hoses ......................................................................... 161
Fuel filter’s water separator - Draining
(on machines equipped with this)............................................................ 162
Replacing belts/Checking the belt tension .............................................. 162
Coolers
Checking - Cleaning................................................................................ 164
Maintenance - 1000h ........................................................................................................... 165
Battery
- Check condition .................................................................................... 165
Engine oil and oil filter - Change ............................................................. 166
Drum - oil level
Inspection - filling .................................................................................... 168
Rubber elements and bolted joints
Check ...................................................................................................... 169
Hydraulic reservoir cap - Check .............................................................. 169
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Introduction
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Do not spray with high-pressure cleaner directly onto
gaskets and bearing spacings in steering hitch and
drum, and electronics.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
THINK ENVIRONMENT ! Do not release oil,
fuel and other environmentally hazardous
substances into the environment. Always send
used filters, drain oil and fuel remnants to
environmentally correct disposal.
This manual contains instructions for periodic
maintenance, where maintenance after every
10 and 50 hours of operation can be performed
by the machine operator. Other maintenance
intervals must be carried out by accredited
(Dynapac) service personnel.
Additional instructions for the engine can be
found in the manufacturer's engine manual.
Specific maintenance and checks on diesel
engines must be performed by engine supplier
authorized personnel.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other regulations and directives
applicable for this machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable regulations
and directives with supplements, as well as the
harmonized standards and other regulations that are
applied and according to the regulations must be
declared in writing.
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Special instructions
Battery handling
When removing batteries, always disconnect the
negative cable first.
When fitting batteries, always connect the
positive cable first.
Dispose of old batteries in an environmentally
friendly way. Batteries contain toxic lead.
Do not use a quick-charger for charging the
battery. This may shorten battery life.
Jump starting
Do not connect the negative cable to the
negative terminal on the dead battery. A spark
can ignite the oxy-hydrogen gas formed
around the battery.
Check that the battery used for jump starting
has the same voltage as the dead battery.
2 1
Turn the ignition and all power consuming equipment
off. Switch off the engine on the machine which is
providing jump start power.
First connect the jump start battery's positive terminal
(1) to the flat battery's positive terminal (2).Then
3 connect the jump start battery's negative terminal (3)
to, for example, a bolt (4) or the lifting eye on the
machine with the flat battery.
4 Start the engine on the power providing machine. Let it
run for a while. Now try to start the other machine.
Disconnect the cables in the reverse order.
Fig. Jump starting
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Technical specifications
General
Engine
Manufacturer/Model Effect (SAE J1995) Rpm
Kubota D1703-M-IDI E3B (Stage IIIA) 26.1 kW (35 hp) 2800 rpm
Kubota D1703-M-DI-E4B 18.5 kW (25 hp) 2200 rpm
(Tier 4f / Stage V)
Kubota D1803-CR (Tier 4f / Stage V) 28.0 kW (38 hp) 2700 rpm
Kubota V2203-M-E3B (Stage IIIA) 35 kW (48 hp) 2700 rpm
Kubota V2403-CR-E4B (Tier 4f) 37 kW (50 hp) 2700 rpm
Kubota V2403-CR-E5B (Stage V) 37 kW (50 hp) 2700 rpm
CO2-emission
CO2-emissions measured according to applicable test
cycle in Regulation (EU) 2016/1628.
Manufacturer/Model Test-cycle CO2-emission
(g/kWh)
Kubota D1703-M-DI-E4B (18.5 kW) Stage V NRSC 938.3
Kubota D1803-CR-E5B (28 kW) Stage V NRTC 858.7
Kubota D1803-CR-E5B (28 kW) Stage V NRSC 802.7
Kubota V2403-CR-E5B (37 kW) Stage V NRTC 833.0
Kubota V2403-CR-E5B (37 kW) Stage V NRSC 789.1
NRTC: Non-road transient test cycles
NRSC: Non-road steady-state test cycles
Tires
Tire dimensions 640x240-15
Air pressure (kPa) 100 14.5 psi
Electrical system
Battery 12V 74Ah
Alternator 12V 60A
Fuses See the Electrical system
section - fuses
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Machine description
Location - decals
5 19
12 3
14
11
4 8
23
16
8 10 1
15
11
18 5 2
9
22 13
3 11
8
17
4
23
11
8
7
16 1 6, 21
Fig. Location, decals and signs
1. Warning, Crush zone 4700903422 13. Hydraulic fluid level 4700272373
2. Warning, Rotating engine 4700903423 14. Warning, Starting gas 4700791642
components
3. Warning, Crushing risk 4700908229 15. Warning, Locking during 4812125363
transport
4. Warning, Instruction manual 4700903459 16. Air pressure 4812116992
5. Warning, Hot surfaces 4700903424 17. Water 4700991657
6. Diesel fuel (Stage IIIA) 4700991658 18. Sprinkler, Combi 4700791342
7. Warning, edge cutter 4700904083 19. Flow divider (optional) 4700355981
8. Lifting point 4700357587 20. Bio hydraulic fluid, Panolin 4700792772
9. Manual compartment 4700903425 21. Diesel fuel (T4f / Stage V) 4811000345
10. Battery disconnector 4700904835 22. Fuel with ultra low sulphur 4811000344
content (T4f / Stage V)
11. Fixing point 4700382751 23. Warning - Chip spreader, 4811000080
rotating components
12. Sound power level 4700791292
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Machine description
Function description
No Designation Symbol Function
5. Throttle control In forward position, the engine idles.
In backward position, the engine runs at full speed.
8. Seat switch Remain seated at all times when operating the roller. If the
operator stands up during operation, a buzzer sounds. After 4
seconds the brakes are activated and the engine stops.
9. Fuse and relay Contains fuses for the electrical system. See under the heading
holder (on control ‘Electrical system’ for a description of fuse functions.
column)
10. Instrument cover Lowered over the instrument plate to protect the instruments from
the weather and sabotage. Lockable
12. Hazard warning Where depressed, the hazard warning lights are on
lights, switch
(Optional)
13. Driving lights, switch Upper position = Traffic lighting goes on
(Optional) Intermediate position = Lighting switched off
Lower position = Parking light goes on
14. Direction indicators, When depressed to the left, the left direction indicators are on
switch (Optional) etc. In the middle position the function is shut off.
15. Emergency stop When pressed, the emergency stop is activated. The engine
switches off and the brakes are activated. Brace yourself for a
sudden stop.
16. Parking brake To activate the brakes, press the top of the switch to change the
On/Off, switch position of the lever.
To disengage the brakes, press down the red part at the same
time as the switch, and change the position of the lever.
NOTE: When starting the machine, the parking brake must be
activated.
Always use the parking brake when the machine is
stationary on a sloping surface.
19. Edge cutter, Activate right or left edge cutter.
Right / Left Pressing right activates the right edge cutter.
(CC1300/C VI - Pressing left activates the left edge cutter.
CC1400/C VI)
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Machine description
Level 3
If the symbol (1) on the display Flashes, Red warning
lamp is lit and error code SPN 3701 / FMI 15 is
launched in the error code list, a Parked regeneration
is required.
Satisfy the conditions for Parked regeneration and
perform this immediately.
If not action is taken, the engine loses power.
Level 4
If the symbol (1) on the display Flashes, Red (5)
warning lamp is lit and error code SPN 3701 / FMI 16
is launched in the error code list, a Parked
regeneration is required. This can only be carried out
with a Kubota service tool.
Level 5
If the symbol (1) on the display Flashes, Red (5)
warning lamp is lit and error code SPN 3701 / FMI 00
is launched in the error code list, a full DPF filter
service is required. This can only be carried out by an
accredited Kubota representative.
An Automatic regeneration can only occur when the
machine is run and only on levels 1 and 2.
Symbol (9) is shown on the display during
regeneration. This indicates an elevated exhaust gas
temperature during an ongoing regeneration.
7
Fig. Regeneration required
9. Elevated exhaust gas temperature
under regeneration
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Machine description
Electrical system
Fuses on machine
The figure shows the position of the fuses.
The table below gives fuse amperage and function.
All fuses are flat pin fuses.
NOTE! The table below applies to machines that
have been rebuilt according to Service Bullentin
SB-20200519 2 - Ignition switch rebuild.
For machines that have not been rebuilt, see
previous revision of the manual.
Fig. Fuse box
Fuse box
1. F1 Spare - 9. F8 Sprinkler 10A
2. F2 Spare - 10. F9 Sprinkler pump combi*, Sprinkler 10A
pump switch combi*
3. F3 Display, Membrane panel, Parking 5A 11 F10 Ignition switch, ECU 5A
brake switch
4. F4 FNR lever buttons, Seat switch, 5A 12 F11 12V Outlet, ECU 15A
Sprinkler tank level warning,
Asphalt temperature sensor*
5. F5 T3 Fuel lift pump, Alternator 3A 13 F12 ECU 20A
6. F5 Tier 4f, Stage V Fuel lift pump, 5A 14 F13 Direction indicators*, Hazard light 10A
Alternator, Water in fuel sensor, Air
flow sensor, EGR
7. F6 Working lights ROPS and water 10A 15 F14 Driving lights* 15A
tank*, Flow divider*
8. F7 Working lights (frame) front / rear*, 15A *) Option
Edge presser up*
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Operation
Flow divider (Optional)
The switch on the floor (to the left) must be press
down to activate the flow divider.
The flow divider is enabled as long
as the switch is actuated.
1
Remove your foot from the switch
to disable the flow divider.
Fig. Operator platform
1. Flow divider switch
Starting
Starting the engine
29 The operator must remain seated when starting.
32
Make sure that the emergency stop (3) is pulled out
and the parking brake (31) is activated.
Set the forward/reverse lever (6) in neutral. The
engine can only be started when the lever is in neutral.
Do not run the starter motor for too long. If the
engine does not start, wait a minute or so before
2 3 31 1 6 trying again.
Fig. Control panel
1. Ignition key
2. Throttle control (D1703/V2203-M-E3B)
3. Emergency stop D1703 / V2203-M-E3B (Stage IIIA)
6. Forward/Reverse lever
29. Glow lamp
31. Parking brake At high ambient temperatures, set the engine speed
32. Engine speed selector control (2) to the position just over idling.
(D1803/V2403-CR-E4B/V2403-CR-E5B)
On cold start, set the engine speed control to medium
revs. Preheating: Turn the ignition key to position II.
When the glow lamp (29) goes out: Turn the ignition
key (1) to the right. As soon as the engine starts,
release the ignition key and reduce the engine speed
to just over idling (because high revs can damage a
cold engine). As soon as the engine is running
smoothly, reduce the revs down to idling.
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Long-term parking
Long-term parking
The following instructions should be followed
when long term parking (more than one month).
These measures apply when parking for a period of up
to 6 months.
Before re-commissioning the roller, the points marked
with an asterisk * must be returned
to the pre-storage state.
Wash the machine and touch up the paint finish to
Fig. Roller weather protection avoid rusting.
Treat exposed parts with anti-rust agent, lubricate the
machine thoroughly and apply grease to unpainted
surfaces.
Engine
* Refer to the manufacturer’s instructions in the engine
manual that is supplied with the roller.
Battery
* Dismantle the battery/batteries from the machine,
clean the outside and maintenance charge.
Air cleaner, exhaust pipe
* Cover the air cleaner or its opening with plastic or
tape. Also cover the exhaust pipe opening. This is to
avoid moisture entering the engine.
Fuel tank
Fill the fuel tank completely full
to prevent condensation.
Hydraulic reservoir
Fill the hydraulic reservoir to the uppermost level mark
(see under the heading ‘Every 10 hours of operation.’)
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Miscellaneous
1 - 2 = double lashings, i.e. one lashing with two parts secured to two different lashing mounts on
the trailer, symmetrically located on the right and left sides.
3 = rubber friction pads
The lashings' permitted distance interval in meters
(1 - 2: Double lashings, LC at least 1.6 tonnes (1600 daN)
Double L1 Double L2
0.3 - 2.5 0.1 - 2.5
L1 - L2 are the longitudinal distances between the lashing points on the roller and lashing points on the platform.
Load carrier
Ensure that:
- When loaded, the vibratory roller is centered laterally on the platform (± 5 cm).
- The parking brake is applied and in good working condition, and the articulated joint lock is
closed.
- The drum is placed on a rubber liner, so that the static friction between the surfaces
is at least 0.6.
- The contact surfaces must be clean, wet or dry, and free from frost, ice and snow. If there is a
risk of frost, ice and/or snow the platform has to be salted.
- The lashing mounts on the load carrier have LC/MSL at least 2 tonnes.
Lashings
Ensure that:
- The lashings comprise a lashing strap or chain with a permitted load (LC/MSL) of at least
1.6 tonnes (1,600 daN) and the lashings are well pre-tensioned during the entire transport.
- Each of lashings 1-2 is either a double or two single lashings. A double lashing runs in a sling
through a lashing point or around a machine part and down into two different mounts
on the platform.
- Lashings in the same direction are placed in different lashing mounts on the trailer. Lashings
that are pulled in opposite directions may be placed in the same lashing mount, however.
- The lashings are as short as possible.
- The lashing hooks must not lose grip if the lashings become slack.
- The lashings are protected against sharp edges and corners.
- The lashings are located symmetrically in pairs on the right and left sides.
Securing
CC1100/C VI - CC1200/C VI for loading (Side
along the trailer)
Securing of two CC1100/C VI - CC1200/C VI vibratory
rollers from Dynapac loaded side by side along a
trailer for transport on road and in Baltic sea
(Sea area A).
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Preventive maintenance
Preventive maintenance
Complete maintenance is necessary for the machine
to function satisfactorily and at the lowest
possible cost.
The Maintenance section includes the periodic
maintenance that must be carried out on the machine.
The recommended maintenance intervals assume that
the machine is used in a normal environment and
working conditions.
Acceptance and delivery inspection
The machine is tested and adjusted before it leaves
the factory.
On arrival, before delivery to the customer, delivery
inspection must be conducted as per the check list in
the warranty document.
Any transport damage must be reported immediately
to the transport company, as this is not covered by the
product warranty.
Warranty
The warranty is only valid if the stipulated delivery
inspection and the separate service inspection have
been completed as per the warranty document, and
when the machine has been registered for starting
under the warranty.
The warranty is not valid if damage has been caused
by inadequate service, incorrect use of the machine,
the use of lubricants and hydraulic fluids other than
those specified in the manual, or if any other
adjustments have been made without
the requisite authorization.
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Maintenance - Maintenance schedule
Every 1000 hours of operation
See Contents to find the page number of the sections
referred to!
Pos. Action Comment
in fig
5 Check the condition of the battery
6 Change engine oil and oil filter Refer to the engine manual
17 Check the oil level in the drum/drums
10 Check the rubber elements and bolted joints
11 Check the hydraulic reservoir cover/breather
15, 16 Lubricate the articulated joint and the steering
cylinder’s bearings
3 Check the freezing point of the coolant Change every other year
4 Replace the air filters (main and backup filter) or annually
6 Change the engine's fuel filter Refer to the engine manual