PDF Operating & Maintenance Manual Dynapac CA610 Vibratory Roller - 6 MB
This manual is the essential guide for operating and maintaining the Dynapac CA610 vibratory soil compactor.
It details the proper use of controls, safety procedures, and regular maintenance schedules required to keep the machine in optimal condition.
Following the manufacturer's recommendations ensures efficient compaction results and a long service life for your roller.
It's a critical resource for every operator on the job site.
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Instruction manual
Operating & Maintenance
4812273257-EN.pdf
Vibratory roller
CA610
Engine
Cummins 6BTAA5.9-C170
Serial number
10000128x0C004239 -
The Dynapac CA610 is a roller in the 18-ton class. CA610 is available in D
(smooth drum) and PD (padfoot drum) versions. CA610D is intended for the
compaction of rockfill. The main area of application for the CA610PD is on
cohesive material and d weathered stone material.
All types of base courses and subbase courses can be compacted deeper
and the interchangeable drums, D to PD, and vice versa, facilitate even
greater variety in the range of application.
The cab and safety-related accessories are described in this manual.
Translation of original instruction
Reservation for changes
Printed in China
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Safety - General instructions
Safety - General instructions
(Also read the safety manual)
1. The operator must be familiar with the contents of the OPERATION section
before starting the roller.
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only trained and/or experienced operators are to operate the roller.
Passengers are not permitted on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only mount and dismount the roller when it is stationary. Use the intended
grips and rails. Always use the three-point grip (both feet and one hand, or
one foot and both hands) when mounting or dismounting the machine.
Never jump down from the machine.
6. The ROPS (Roll Over Protective Structure) should always be used when the
machine is operated on unsafe ground.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive straight up or straight down the slope.
9. When driving close to edges, ditches or holes, make sure that at least 2/3 of
the drum width is on previously compacted material (solid surface).
10. Make sure that there are no obstacles in the direction of travel, on the
ground, in front of or behind the roller, or overhead.
11. Drive particularly carefully on uneven ground.
12. Use the safety equipment provided. The seat belt must be worn on machines
fitted with ROPS/ROPS-cab.
13. Keep the roller clean. Clean any dirt or grease that accumulates on the
operator platform immediately. Keep all signs and decals clean and legible.
14. Safety measures before refueling:
- Stop the engine
- Do not smoke.
- No naked flames in the vicinity of the roller.
- Earth the filling equipment nozzle to the tank opening to avoid sparks.
15. Before repairs or service:
- Chock the drums/wheels and under the strike-off blade.
- Lock the articulation if necessary
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Technical specifications - Dimensions
Technical specifications - Dimensions
Dimensions, side view
Dimensions mm in
A Wheelbase, drum and wheel 2992 118
L Length, standard equipped roller 6180 244
H1 Height, with ROPS (D) 2921 115
H1 Height, with ROPS (PD) 2989 117,6
H1 Height, with cab (D) 2961 116,5
H1 Height, with cab (PD) 3008 118,4
H2 Height, without ROPS (D) 2186 86
H2 Height, without ROPS (PD) 2238 88
D Diameter, drum (D) 1573 61,9
D Diameter, drum (PD) 1543 60,75
S Thickness, drum shell, Nominal (D) 50 1,97
S Thickness, drum shell, Nominal (PD) 35 1,38
P Height, pads (PD) 100 4
K1 Clearance, tractor frame (D) 450 17,7
K1 Clearance, tractor frame (PD) 450 17,7
K2 Clearance, drum frame (D) 460 18,1
K2 Clearance, drum frame (PD) 460 18,1
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Machine plate - Identification
Machine plate - Identification
Product identification number on the frame
The machine PIN (product identification number) (1) is
punched on the right edge of the front frame or the
upper edge of the right frameside.
1
1
Fig. Front frame
1. PIN
Machine plate
The machine type plate (1) is attached to the front left
side of the frame, beside the steering joint.
The plate specifies the manufacturers name and
address, the type of machine, the PIN product
1 identification number (serial number), operating
weight, engine power and year of manufacture. (If the
machine is supplied to outside the EU, there are no
CE markings and in some cases no year of
Fig. Operator platform manufacture.)
1. Machine plate
Fig. Machine plate
Please state the machine's PIN when ordering
spares.
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Machine description - Instruments/Controls
Function description of instruments and
controls in the cab
No Designation Symbol Function
1 Front wiper, switch Press to operate the front screen wiper.
2 Rear wiper, switch (Optional) Press to operate the rear screen wiper.
3 Front and rear window screen washers, Press at the top to spray the windshield.
switch
Press at the bottom to spray the rear windshield.
4 Hammer for emergency exit To escape from the cab in an emergency, release
the hammer and break the REAR window.
5 Control, temperature (Optional) In the left position, the heating is OFF.In the right
position, maximum heating.
6 Control, circulation (Optional) In the left position, the circulation is OFF. In the
right position, maximum circulation
7 Control, fan (Optional) In the left position, the fan is OFF. In the right
position, maximum fan.
8 AC, switch (Optinal)
9 Cab lighting, switch (Optional) Push in to turn on cab lighting
10 Windscreen wiper fluid container Fill with screenwash as required.
(Optional)
11 Handbook compartment Stowage space for safety manual and instruction
books.
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Operation - Starting
Starting
Starting the engine
7, 8, 9
Set the forward/reverse lever (20) in neutral. The
engine can only be started when the lever is in neutral.
13 2
Set the amplitude selector (13) for Low/High vibration
to position O.
Set the engine speed control (16) to the idling mode.
16
20 Turn the starter switch (2) to the right to position I.
Then activate the starter motor by turning one position
further.
Do not run the starter motor for more than 30 sec.
If the engine does not start immediately, wait for
2 minuntes to start the engine.
Fig. Instrument panel
2. Starter switch
7. Charging lamp
8. Brake warning lamp Let the engine idle for 2-5 minutes to warm, longer if
9. Oil pressure/ temperature lamp the ambient temperature is below +10°C (50°F).
13. Ampitude selector
16. Speed control
20. Forward/reverse lever
While the engine is warming up, check that the
warning lamps for oil pressure (9) and charging (7) are
turned off. The warning lamp (8) for the
reserve/parking brake should still be lit.
Ensue that there is good ventilation (air extraction)
if the engine is run indoors. Risk of carbon
monoxide poisoning.
When starting up
When starting up and
and driving
driving aa cold
cold machine,
machine,
which implies
which implies cold
cold hydraulic
hydraulic fluid,
fluid, the
the braking
braking
distance will
distance will be
be longer
longer than
than normal
normal until
until the
the
machine reaches
machine reaches working
working temperature.
temperature.
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Miscellaneous
Miscellaneous
Lifting
Locking the articulation
Articulation must be locked to prevent inadvertent
1 turning before lifting the roller.
Turn the steering wheel to the straight ahead position.
Push in the emergency/parking brake knob.
Pull out the lowermost locking pin (2), which has a a
2 3 wire attached. Pull up the locking dowel (3) which also
Fig. Articulation in the locked position has a wire attached.
1. Locking arm
2. Locking pin Fold out the locking arm (1) and secure it.
3. Locking stud
Fit the locking stub (3) in the holes through the locking
arm (1) and locking lug (4) and secure the stud in
position with the locking pin (2).
Weight: refer to the hoisting plate on the
roller
Lifting the roller
The machine’s gross weight is specified on the
hoisting plate (1). Refer also to the Technical
specifications.
Lifting equipment such as chains, steel wires,
1 straps and lifting hooks must be dimensioned in
accordance with the relevant safety regulations
for the lifting equipment.
1 Stand well clear of the hoisted machine! Make sure
that the lifting hooks are properly secured.
Fig. Roller prepared for lifting
1. Hoisting plate
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Maintenance - Lubricants and symbols
ENGINE OIL Air temperature -15°C - +50°C (5°F-122°F)
P/N: 5580020624 (5 liters); 5501522700 (20 liters)
HYDRAULIC FLUID Air temperature -15°C-+40°C (5°F-104°F)
P/N: 9106230330 (20 liters), 9106230331 (209 liters)
Air temperature above +40°C (104°F)
Shell Tellus T100 or equivalent.
BIOLOGICAL HYDRAULIC BP Biohyd SE-S46
FLUID When it leaves the factory, the machine may be
filled with biodegradable fluid. The same type of fluid
must be used when changing or topping up.
BIOLOGICAL HYDRAULIC PANOLIN HLP Synth 46
FLUID, PANOLIN When it leaves the factory, the machine may be
filled with biologically degradable fluid. The same
type of fluid must be used when changing or topping
up. (www.panolin.com)
TRANSMISSION OIL Air temperature -15°C - +40°C (5°F-104°F)
P/N: 4812008274 (5 liters), 4812008275 (20 liters)
Air temperature 0°C (32°F) - above +40°C (104°F)
Shell Spirax AX 85W-140, API GL-5 or equivalent.
DRUM OIL P/N: 4812156456
GREASE SKF LGHB2 (NLGI-Klass 2) or equivalent for the
articulated joint.
Dynapac Roller Grease; P/N: 4812030096
or equivalent for other grease points.
FUEL See engine manual.
COOLANT GlycoShell or equivalent, (mixed 50/50 with water).
Anti-freeze protection down to about -37°C (-34.6°F).
Coolant 150, P/N: 2658449097 (5 gal)
Other fuel and lubricants are required when
operating in areas with extremely high or
extremely low ambient temperatures. See the
‘Special instructions’ chapter, or consult
Dynapac.
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Maintenance, 10h
Fuel tank - Filling
Refuel daily with diesel fuel up to the lower edge of the
filler pipe (1). Follow the engine manufacturer's
specification with regard to the quality of diesel fuel.
Stop the engine. Short-circuit (press) the filler gun
against a non-insulated part of the roller before
refuelling, and against the filler pipe (1) while
refuelling.
1
Never refuel while the engine is running. Do not
smoke and avoid spilling fuel.
Fig. Fuel tank
1. Filler pipe
The tank holds 320 liters (84.5 gal) of fuel.
Hydraulic reservoir - Check fluid level
2 The sight glass is located on the right-hand side of the
roller behind the operator's seat.
Place the roller on a flat surface and check the fluid
level in the sight glass (1). If the level is too low, top up
1 with the type of hydraulic fluid specified in the lubricant
specification.
Fig. Sight glass hydraulic reservoir
1. Sight glass
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Maintenance - 250h
Drum gearbox - Checking the oil level
Position the drum so that the filler plug (2) is straight
2 up.
Wipe clean the area around the level plug (1) and then
1 undo the plug.
Ensure that the oil level reaches up to the lower edge
of the plug hole.
3
Top off with oil to the right level if the level is low. Use
Fig. Oil level check - drum gearbox transmission oil according to the lubricant specification.
1. Level plug
2. Filler plug Clean and refit the plugs.
3. Drain plug
Drum cartridge - Checking the oil level
1 Position the machine level so that the indicator pin (1)
on the inside of the drum is aligned with the top of the
drum frame.
Fig. Left drum side
1. Indicator pin
1 Wipe clean the filler plug (1) and level plug (3).
Unscrew the filler plug (1).
2 3
Fig. Right drum side
1. Filler plug
2. Drain plug
3. Level plug
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Maintenance - 1000h
Apply a thin coat of fresh hydraulic fluid to the seal on
the new filter. Screw tight the filter by hand.
First tighten the filter until its seal is in contact with
the filter attachment. Then turn an additional half
revolution. Do not tighten the filter too hard as this
could damage the seal.
Start the engine and check that there is no leakage of
hydraulic fluid from the filter. Check level of fluid in the
sight glass (3) and top up as required.
Fuel tank - Drainage
Water and sediment in the fuel tank are removed via
the drainage plug (1) in the bottom of the fuel tank.
Be very careful during draining. Do not drop the
plug or else all the fuel will flow out.
Drainage must be performed when the roller has been
stationary for an extended period, e.g. after being
stationary overnight. The fuel level should be as low
as possible.
1 The roller should preferably have been standing with
Fig. Fuel tank this side slightly lower, so that water and sediment
1. Drainage plug have gathered near the drainage plug (1).
Save the condensate and sediment and hand it in
to an environment-friendly waste disposal station.
Drain as
follows:
- Place a container under the plug (1).
- Remove the plug (1).
- Drain out the condensate and sediment until only
pure fuel emerges at the plug.
- Screw in the plug again.
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