PDF Operating Instructions Manual Jungheinrich EFG 316k-320 Forklift - 759 KB
This is the official operating instructions manual for Jungheinrich EFG series forklifts, including models 316k, 316, 318k, 318, and 320.
It provides essential guidelines for safe and effective daily operation.
The manual covers all controls, safety features, and routine maintenance checks required by the operator.
Proper understanding of this document is crucial for workplace safety and optimal forklift performance.
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EFG 316k/ 316/ 318k/ 318/ 320 01.04-
G
Operating instructions
52020399
01.07
*ÖËÒÙØÛ×ÒÎ×ÝØ
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D Battery - Servicing, recharging, replacing
1 Safety regulations governing the handling of lead-acid batteries
Before undertaking any operations on the batteries, park the truck and render it safe
(refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual
and the instructions as prepared by the battery supplier and as available at the battery
recharging station must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 metres of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
M Before closing the battery hood, make sure that the battery cable cannot be dam-
aged.
F Batteries contain dissolved acid, which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid.
Spilled battery acid must be immediately neutralized.
M Only batteries with closed battery trough must be used.
D1
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2.1 Dashboard switches
Function
Anti-collision light switch
2.2 Operating console switches
Function
E4
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4.7 Automatic/Mechanical Support System (optional)
F Never use the truck without functional support system.
F Have the support system checked after each accident by authorised specialist per-
sonnel.
F Do not modify the support system.
F 90 mm between strap (1) and seat must 1
be observed to ensure safe working con-
ditions.
Behaviour in the event of unusual situations
F Ifingtheofftruck is in danger of tipping over, under no circumstances try to jump off. Jump-
considerably increases the danger of injury.
Correct behaviour
E 14
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5.6 Operating the lifting device and at-
tachments (Multi Pilot)
Z Within the first 3-4 seconds after switch-
ing the vehicle ON (self test phase), lift-
8
ing functions are impossible. The display
F The Multi Pilot must only be operated
while the driver is sitting on his seat. The
driver must be instructed in the opera-
tion of the lifting device and attach-
ments!
Push the Multi Pilot to the respective direction according to the hydraulic function.
Lifting/lowering fork carrier
44 45
43
lift the fork carrier.
lower the fork carrier.
42 46
Inclining of hoist frame
F Keep your body parts out of the gap be-
tween mast and front wall when inclining
the mast backward. 41
40
incline the hoist frame to the back. 44
incline the hoist frame to the front.
Combined function 40
incline the hoist frame forward at the
same time, push Multi Pilot forward
and to the right (45).
cline the hoist frame to the back at the
same time, push Multi Pilot back and 42 46
to the left (41).
incline the hoist frame backward si-
multaneously, push Multi Pilot forward
and to the left (43).
E 24
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3 Servicing and inspection
Thorough and expert servicing is one of the most important preconditions for safe op-
eration of the floor conveyor. The neglect of regular servicing intervals can lead to a
breakdown of the floor conveyor, thus representing a potential hazard to personnel
and operation.
F The indicated servicing intervals are based on single-shift operation under normal op-
erating conditions. For applications in dusty environments, or involving large temper-
ature fluctuations or multiple-shift operation, the servicing intervals must be
shortened accordingly.
The following servicing checklist indicates the operations to be performed and the re-
spective intervals to be observed. The servicing intervals are defined as follows:
W1 = every 50 operating hours, but at least once per week
M6 = every 1000 operating hours, but at least every 6 months
M12 = every 2000 operating hours, but at least every 12 months
M24 = every 4000 operating hours, but at least every 24 months
Z The maintenance intervals W1 are to be performed by the customer.
In the running-in phase of the truck, the following additional operations have to be car-
ried out:
After the first 50 - 100 operating hours, after 2 months atl.:
After the first 100 operating hours:
After change of hydraulic pump:
ng aggregate and renew hydraulic oil.
F3