PDF Manual JCB CP1 & CP2 Digital Control Panels - 513 KB
This manual provides essential information for operating and troubleshooting the JCB CP1 and CP2 Digital Control Panels.
It covers the panel's features, settings, and diagnostic codes.
Understanding this guide is key to maximizing the functionality of your JCB equipment.
It is a must-have for operators and technicians to ensure proper use and quick problem resolution.
PDF Viewer
Viewer loads when you scroll here
SHARE THIS MANUAL
Download the PDF Manual
PDF viewer loading area
Text Preview from This Manual
The text below was extracted from the visible preview pages to help you confirm the manual contents before download.
--- Page 1 ---
Contents Page No.
CP1 and CP2 Digital Control Panels
Introduction .................................................................................................... 1
The panel provides the following readings of the electric mains supply: .. 1
The panel provides the following engine features information: ................ 1
The panel controls the following functions of the engine: ......................... 1
Password .................................................................................................. 2
Control Panel Front Views ............................................................................. 3
CP1 .......................................................................................................... 3
CP2 .......................................................................................................... 4
Control Panel Push Buttons .......................................................................... 5
Operating mode buttons ........................................................................... 5
Command buttons .................................................................................... 5
Display Buttons ........................................................................................ 6
Contactors Buttons (CP2 only) ................................................................. 6
Data LEDs ..................................................................................................... 7
Engine Status LEDs ................................................................................. 7
Alarm LEDs .............................................................................................. 7
Electric Power Status LEDs ...................................................................... 8
Starting and Stopping - Manual Mode ........................................................... 9
Starting ..................................................................................................... 9
Stopping ................................................................................................... 9
Starting and Stopping - Automatic Mode ..................................................... 10
Operational Modes ...................................................................................... 11
Test Mode (CP2 only) ............................................................................. 11
Block Mode (CP1 only) ........................................................................... 11
Block Mode (CP2 only) ........................................................................... 11
Activation of Contactors (CP2 only) ....................................................... 12
Linking Generators and Transfer Panels ................................................ 12
Maintenance ................................................................................................ 13
Working Counters ................................................................................... 13
Maintenance Counters ........................................................................... 13
Fault History ........................................................................................... 14
Equipment List ........................................................................................ 14
Alarms ......................................................................................................... 15
Engine Alarms ........................................................................................ 15
Generator Set Alarms ............................................................................. 16
Mains Alarms (CP2 only) ........................................................................ 16
Programmable Alarms and Inputs .......................................................... 17
Transfer Fuel Pump (Optional) .................................................................... 25
Gauging system for the fuel tank: ........................................................... 25
Inputs and Outputs ...................................................................................... 26
Digital Inputs ........................................................................................... 27
Annex I
Parameters Tables ....................................................................................... 32
Annex Il Device Display
Figures and Readings ................................................................................. 44
Status of the Device ............................................................................... 44
Generator Figures Displayed ................................................................. 44
Engine Status Display ............................................................................ 44
Control Board Status Display. ................................................................. 45
Power and Energy Display ..................................................................... 46
Failures Record ...................................................................................... 47
i i
--- Page 3 ---
CP1 and CP2 Digital Control Panels
Starting and Stopping - Automatic Mode
Starting and Stopping - Automatic Mode
T038040
Fig 7.
In automatic mode, the control panel constantly controls
the generator set operation. In some situations, that can be
programmed to supply power, the controller starts the
generator set activating the generator set contactor.
The generator set can be programmed to start with the
activation of contactors from the following signals:
– External start
– Start controlled by timer. (if it is included in
programming timer)
– Forced start
– Maximum mains voltage alarm (CP2 only).
– Minimum mains voltage alarm (CP2 only).
– Maximum mains power supply frequency alarm (CP2
only).
– Minimum mains power supply frequency alarm (CP2
only).
– Mains sequence alarm (CP2 only).
– Mains power failure alarm (CP2 only).
– Mains contactor failure alarm (CP2 only).
The generator set can be programmed to start without the
activation of contactors from the following signals:
– Engine test.
Also, automatic mode allows the management of starts
using external devices, (PC, modem, or visualization
modules or commutation devices).
The generator set stops with cooling down cycle after the
deactivation of the command which automatically started
the generator set.
10 9803/9985-1 10
--- Page 4 ---
CP1 and CP2 Digital Control Panels
Alarms
pressure readings are under the programmed limits
Low Battery Voltage
(Thresholds table parameter 26).
The low oil pressure by sensor alarm is configured (Alarms
table parameter 52) to be detected: From the started
engine condition.
The low battery voltage alarm of the CP1 and CP2 is
triggered when the voltage obtained is lower than the
A stabilisation time can be associated to the low oil
programmed limits (Thresholds table parameter 17).
pressure by sensor alarm (Alarms table parameter 53).
During this time the pressure values must be detected
The low battery voltage alarm is configured (Alarms table
under the programmed limits. (Thresholds table parameter
parameter 46) to be detected: Always.
26).
A stabilisation time can be associated to the low battery
This alarm has been initially configured (Alarms table
voltage alarm (Alarms table parameter 47). During this
parameter 54) to be inactive. (warning).
time, the voltage value detected must be under the
programmed limits. (Thresholds table parameter 17).
Low Fuel Level by Sensor
This alarm has been initially configured (Alarms table
parameter 48) to be inactive. (warning).
High Coolant Temperature by Sensor
The low fuel level by sensor alarm of the CP1 and CP2 is
associated with the fuel level analog input (NC = FL). The
low fuel level by sensor alarm triggers when the fuel level
is under the programmed limits. (Thresholds table
parameter 25).
The high coolant temperature by sensor alarm is
associated with the coolant temperature analog input (T). The low fuel level by sensor alarm is configured (Alarms
The high coolant temperature by sensor alarm triggers table parameter 55) to be detected: Always.
when a temperature reading is above the programmed
limits. (Thresholds table parameter 27). A stabilisation time can be associated with the low fuel
level by sensor alarm (Alarms table parameter 56). During
The high coolant temperature by sensor alarm is this time the fuel level values must be detected under the
configured (Alarms table parameter 49) to be detected: programmed limits (Thresholds table parameter 25).
Always.
This alarm has been initially configured (Alarms table
A stabilisation time can be associated to the high coolant parameter 57) to be inactive. (warning).
temperature by sensor alarm (Alarms table parameter 50).
During this time, the coolant temperature value detected
must be over the programmed limits. (Thresholds table Short Circuit
parameter 27).
This alarm has been initially configured (Alarms table
parameter 51) to be inactive. (warning).
The short circuit alarm of the CP1 and CP2 is associated
Low Oil Pressure by Sensor with real amperage value when any of the phases are over
the maximum short circuit programmed limits (Thresholds
table parameter 8).
The phases that are checked to detect short circuit alarm
The low oil pressure by sensor alarm of the CP1 and CP2
are selected depending on the configuration of the phases
is associated with the oil pressure analog input (T). The
in the installation (Thresholds table parameter 1):
low oil pressure by sensor alarm triggers when the
21 9803/9985-1 21
--- Page 5 ---
Annex I
Parameters Tables
The CP1 and CP2 device allows 3 levels of access to the 2 Maintenance access. Allows the setting of the level 1
configuration. To modify any parameter of the CP1 and and 2 parameters. (default password:1911)
CP2, a validation is required, by means of a password
introduction. The 3 access levels are: 3 Supervisor access. Allows the setting of the level 1, 2
and 3 parameters. (value resting use, manufacturer
1 User access. Allows the setting of the level 1 only)
parameters. (default password: 1111)
Table 8.
TIMES
Parameter Psw Description Default Value Range
1 2 Number of starts 4 1..10
2 2 Time between starting. Time between one starting 5’’ 3’’..15’’
attempt and another. All the outputs are deactivated
3 2 Starting delay. Range of time between mains 0’’ 0’’..1800’’
failure and engine starting
4 2 Glow plug pre-heating time 0’’ 0’’..180’’
5 2 Starting time. Maximum waiting time before 5’’ 1’’..30’’
detecting the starting condition. During this time the
starting output is active.
6 2 Activation of load time. Range of time from the 3’’ 1’’..600’’
detection of the engine starting condition to the
generator set contactor activation.
7 2 Nominal condition time. Range of time from the 2” 2”..15”
detection of the engine starting condition to the
quality validation of the generated signal.
8 2 D+ activation time. After this time . the DI voltage 3’’ 1’’..10’’
value will be checked and the D+ output will be
activated in acordance with the PR regulations
Parameter 3, until the engine stops.
9 2 EJP1 delay (Rate change notice - France only) 1” 1”..1800”
11 2 Cooling time 120’’ 2’’..1800’’
12 2 Fuel stop solenoid activation time 10’’ 1’’..30’’
14 2 Maximum time for alarm activation. The alarm 15” 0-Undefined
output will be activated (together with the flashing of 1”..1800”
the reset button and the buzzer on the display)
when corresponds within this limited time
15 2 Filtered from FR input 1.0’’ 0.0’’..5.0’’
16 2 Filtered from LOP input 1.0’’ 0.0’’..5.0’’
17 2 Filtered from HCT input 1.0’’ 0.0’’..5.0’’
32 9803/9985-1 32
--- Page 6 ---
Annex I
Parameters Tables
PARAMETERS SET SELECTOR CHART
0- Three phase without neutral
1- Three phase
2- Bi-phase
3- Single phase
4- Delta w/ neutral
8 2 Signal Type set 2 1 5- Delta without neutral
6- Bi-phase selector
9 2 Generator Set Maximum Tension Set 2 440V
10 2 Generator Set Minimum Tension Set 2 360V
11 2 Generator Maximum Current Set 2 1000 A
12 2 Short-circuit detection Set 2 3000 A
13 2 Generator Set Minimum Frequency Set 2 58Hz
14 2 Generator Set Maximum Frequency Set 2 45Hz
43 9803/9985-1 43
--- Page 7 ---
Annex Il Device Display
Control Board Maintenance
Date/Hour
* * * D A T A / H O U R * * *
H o u r : 1 1 : 0 0 : 5 5
D a t a : 1 0 / 1 2 / 0 6 D
C073050
Fig 28.
Select date and accept (V), condition (v), start hour (V), program 2-3-4-5 use (+)(-) and repeat the before/previous
minutes (V), stop hour (V), stop minutes (V). To select process.
Language Selection
* * * L A N G U A G E * * *
0 . S p a n i s h
1 . F r a n c a i s
2 . E n g l i s h
* * * L A N G U A J E * * *
1 . F r a n c a i s
2 . E n g l i s h
3 . I t a l i a n
C073060
Fig 29.
To go into each menu we have to use the (+)(-) buttons and
accept (v).
54 9803/9985-1 54
--- Page 8 ---
Annex lll Dimensions, Connections and Mechanisation
Visualisation Module
Visualisation Module
FEEDING CANBUS
A B
8-36V -BAT 8-36V -BAT MAN AUTO CANL CANH CANL CANH
BAT
A CAN BUS
B
C07315
Fig 38. Visualisation Module Connections 1
It is advisable to use a cable of section 1 mm2.
65 9803/9985-1 65
--- Page 9 ---
Annex V Telesignal
Communication Option by Digital Outputs
D
B C
A
O O O O O O
O O O O O O
C073230
Fig 46. Telesignal Module
76 9803/9985-1 76