PDF Maintenance Manual Raymond RCS20 RCS30 RCS40 RSS22 RSS30 RRS30 Forklift - 3 MB
This comprehensive maintenance manual covers the Raymond Walkie Counterbalanced and Straddle Stacker series, including models RCS20, RCS30, RCS40, RSS22, RSS30, and RRS30.
It provides detailed procedures for service, troubleshooting, and repairs.
This guide is essential for technicians tasked with keeping this versatile fleet of forklifts in optimal working condition.
Reduce downtime and extend the life of your equipment with this invaluable resource.
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Front Cover
Maintenance Manual
Walkie Counterbalanced
RCS20/30/40
Walkie Straddle
RSS22/30/40
Walkie Reach
RRS30
Model Serial Numbers
RCS20/30/40 RSS22/30/40 01000 - Up
RRS30
Publication: #1010298-2 Issued: 22 Dec 2006
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RAYMOND SERVICE INFORMATION
The Raymond Corporation
Corporate Headquarters
P O Box 130
Greene, New York 13778-0130
RSI MUL-15-006 Model
June 29, 2015 Multi Product
SUBJECT: Updated Torque Check Procedures
GENERAL Updates are being made to the procedures for checking bolt torque during scheduled
INFORMATION: maintenance.
SERVICE When a fastener requires a torque check after the initial 90 day/250 HD Maintenance,
INFORMATION: there are now two procedures that can be used.
• If the fastener was previously marked with a paint pen when torqued, look at
the markings to verify the fastener has not moved. If the fastener has moved or is in
question, remove the fastener, clean the threads, and apply the appropriate thread
locker. Install the fastener and torque to the proper value, turning it in the tightening
direction. Use a paint pen and mark the fastener for future inspections.
• If the fastener was not previously marked with a paint pen, determine the
proper torque value. Set the torque wrench to 85% of the required torque value and
check the torque of the fastener, turning it in the tightening direction. If the fastener
does not move, use a paint pen and mark the fastener for future inspections. If the
fastener moves, remove the fastener, clean the threads, and apply the appropriate
thread locker. Install the fastener and torque to the proper value. Use a paint pen and
mark the fastener for future inspections.
PARTS N/A
AVAILABILITY:
FILING File this notice in all Maintenance Manuals next to the 180 day or 500 HD Scheduled
INSTRUCTIONS: Maintenance chart.
®
Raymond is a registered trademark of The Raymond Corporation RSI MUL-15-006
2015 The Raymond Corporation. Page 1 of 1
FOTP-0060/1-7-15/F
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Fork Inspection
The following tools are required to perform fork inspection:
• Fork Wear Caliper (P/N 922-369)
• Tape Measure or ruler
• 24 in. Framing Square
• 4 ft. Level
Do the following when performing Scheduled Maintenance.
Surface Inspection
Remove the forks from the carriage. Visually inspect all fork surfaces for signs of damage, including, but not limited
to:
• cracks
• excessive wear
• excessive heat
• deformation
• unauthorized modifications
Pay special attention to the heel and welds attaching mounting components. If any damage is found, remove the fork
from service.
Straightness of Blade and Shank
Note: This measurement can be done with the forks on or removed from the carriage.
1. Measure the length of the blade and the height of the shank. See Figure 1-1.
Figure 1-1. Measuring Fork Blade and Shank
Shank
Blade
4forkFacts1.svg
2. Multiply these numbers by 0.5%. The smallest number is your maximum deviation.
• Length of blade _____ x 0.5% = ______
• Height of shank _____ x 0.5% = ______
3. Place a 24 in. framing square on the blade of the fork, 2 in. away from the heel of the fork. See Figure 1-2.
Raymond ® is a registered trademark of The Raymond Corporation RSI PLT-12-005
2012 The Raymond Corporation. Page 7 of 12
FOTP-0060/1-23-12/C