PDF Fitting and Operating Instructions Manual CLAAS LEXION 600 560 Terra Trac - 1020 KB

Access the complete fitting and operating instructions for the CLAAS LEXION 600 and 560 Terra Trac systems.

This manual is vital for correctly installing and using the rubber half-track undercarriage.

Proper setup and operation are key to maximizing traction and minimizing soil compaction.

This guide is indispensable for technicians and owners to ensure peak performance.

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--- Page 1 ---
LEXION 600 - 560 Terra-Trac
from serial no. 58900266
from serial no. 58601341
from serial no. 58501144
from serial no. 58403003


Fitting and
Operating
Instructions
Rubber half-track

--- Page 3 ---
2 Specifications
                                                         2.1 CLAAS LEXION 600 Terra-Trac
                                                                                     30569

LEXION 600 Terra-Trac
Rubber half-track
                                                                       Number per side
               Guide wheels                                                          2
               Drive wheels                                                          2
               Centre support wheels                                                 4


000 294 650 1 - ABA GHR LEX 600-560 Terra Trac - 03/08                                11

--- Page 4 ---
2 Specifications
                                                         2.3 CLAAS LEXION 570 Terra-Trac
                                                                                     30569

LEXION 570 Terra-Trac
Rubber half-track
                                                                       Number per side
               Guide wheels                                                          2
               Drive wheels                                                          2
               Centre support wheels                                                 4


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--- Page 5 ---
3 Safety precautions
                                                                                              3.2 Safety decals
                                                                                                                30570

                                                         000 515 139 1 (50)


      50


                                                 6
                                          7608


                                                                                                                   7
                                                         Pressure accumulators are under gas and oil pres-
                                                         sure. Follow the instructions given in the technical
                                                         manual for removal and repair.


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--- Page 6 ---
5 Mounting
                                                                                         5.1 Rubber half-track
                                                                                                          30572

                                                         – Suspend the pre-assembled ladder (L) in a suita-
                                                           ble lifting tool.
                                                         – Slacken off the hex. bolt at lever (K), remove wire
                 K                                         of flat bar (M) and fit flat bar to lever (K).
     L
                                  M


                                                  27
                                          11636


         L


                                                  28
                                          11637

                                                         – Slide ladder (L) into centre sections (F).
                                      F
                                                               Important!
                           V
                                                               Do not kink the rope.

                                                         – Bolt down bracket (H) to position (2) and the lad-
                                           L               der (L) with hex. bolts M 10 x 40 or M 10 x 35,
                       S                                   contact washers and hex. nuts.
             H                                           – Fasten the rope with the pre-assembled bracket
                                                           (V) on the centre sections.

                                                  29           Important!
                                          11638
                                                               Move the swashing arm (S) to the correct
                                                               position as shown.

                                                         – Bolt down the ladder (L) with hex. bolts M 10 x 35
                                                           and contact washers.


    L


                                                  30
                                          11640


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--- Page 7 ---
6 Fieldwork
                                                                                                    6.1 Operation
                                                                                                               30573

                                                         Before swinging, the ladder steps must be folded up –
                                                         see Folding the ladder steps.
                                                         Before travelling on a road, set the ladder to the front
                                                         position.


                                                 7
                                         12131

                                                         During fieldwork with a front attachment, the steps
                                                         must be folded up.
                                                         The ladder must be in the lateral position and must not
                                                         be set to the front position.


                                                 8
                                         12129

                                                         Changing the ladder position:
                                                           – Unlock railing (B) and swing it to the front.


  B


                                                 9
                                         11649


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--- Page 8 ---
7 Maintenance
                                                                                     7.2 Maintenance schedules
                                                                                                                30574

                                                         Example: Aligning the rubber track
                                                         The temperature measurement shows that the inside
                                                         (side facing towards the machine) of one guide block is
                     1                                   20 °C (36 °F) warmer than the outside of the same
                                                         block.
                                                           – Unscrew and remove screws (1) and tab
                 2                                           washers (2) on both sides of the rubber half-track.
                                                           – Loosen screw (3) on the side of the rubber track
                                                             facing away from the machine by a 1/2 turn (turn
                                                             counterclockwise). Tighten the screw (3) on the
                                                             opposite side.
                                                 6           - Tightening torque = 205 Nm
                                          7287
                                                           – Carry out test drive.
                                                           – Measuring the temperature of the guide blocks.
                                                           – Tighten both screws (1).
                     3                                       - Tightening torque = 83.5 Nm
                                                           – Continue turning both screws (1) and (3) just until
                                                             both tab washers (2) can be fitted again.
                                                           – Continue turning the inner and outer screws (1)
                                                             until the tab washers (2) are firmly seated.
                                                         After a second measurement, the temperature differ-
                                                         ence is now for example 10 °C (18 °F), the inside of
                                                         the guide block still being warmer than the outside.
                                                 7
                                          7288             – Loosen inner screw (3) by 1/6 of a turn (60 °).
                                                             Tighten inner screw (1).
                                                             - Tightening torque = 205 Nm
                                                           – Carry out test drive.
                                                           – Measuring the temperature of the guide blocks.
                                                           – Tighten both screws (1).
                                                             - Tightening torque = 83.5 Nm
                                                           – Continue turning both screws (1) and (3) until both
                                                             tab washers (2) can be fitted.
                                                           – Continue turning the inner and outer screws (1)
                                                             until the tab washers (2) are firmly seated.
                                                         The outside of the guide block is still 6 °C (10 °F)
                                                         warmer than the inside.

                                                           – Loosen the inner (3) by 1/12 a turn (30 °) and
                                                             tighten the outer screw (3).
                                                             - Tightening torque = 205 Nm
                                                           – Carry out test drive.
                                                           – Measure the temperature of the guide blocks
                                                             again.
                                                           – Tighten both screws (1).
                                                             - Tightening torque = 83.5 Nm
                                                           – Continue turning both screws (1) and (3) until both
                                                             tab washers (2) can be fitted.
                                                           – Continue turning the inner and outer screws (1)
                                                             until the tab washers (2) are firmly seated.
                                                         The temperature difference is now only 2 °C (4 °F).


000 294 650 1 - ABA GHR LEX 600-560 Terra Trac - 03/08                                                           61

--- Page 9 ---
7 Maintenance
                                                                                      7.2 Maintenance schedules
                                                                                                             30574

                                                         Oil change on front guide wheels:
                                                          – Place a sufficiently large container under cover (1)
                                                            of the guide wheel.
                                                          – Unscrew cover (1) and allow the oil to drain out
                            2   1                           completely.
                                                          – Screw cover (1) back on with new seal.
                                                          – Unscrew oil filler cap (2).
                                                          – Fill in new transmission oil until it escapes through
                                                            the oil filler plug (2).
                                                          – Screw oil filler cap (2) back in.
                                                 23
                                          7585

                                                         LEXION 600 Terra-Trac
                                                         Oil change in the gearbox:
                                                          – Place a sufficiently large container under each of
                                                            the two oil drain plugs (1) of the gearbox.
                                                          – Unscrew drain plugs (1) and allow the oil to drain
                                                            out completely.
                        1                                 – Screw drain plugs (1) back in.
                                                          – Unscrew the check plug (2).


                                                 24
LEXION 600 Terra-Trac                     7587


               2


                                                 25
LEXION 600 Terra-Trac                     7586

                                                          – Unscrew oil filler cap (3).
                   3                                      – Fill in new transmission oil until it escapes through
                                                            the check plug (2).
                                                          – Screw check plug (2) and oil filler cap (3) back in.


                                                 26
LEXION 600 Terra-Trac                     3606


000 294 650 1 - ABA GHR LEX 600-560 Terra Trac - 03/08                                                        71

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