PDF Electrical Wiring Diagram Toyota Land Cruiser FZJ80 (1996) - 975 KB

This is the essential electrical wiring diagram manual for the 1996 Toyota Land Cruiser FZJ80 series.

It is an indispensable resource for troubleshooting any electrical issue, from simple lighting problems to complex engine management system faults.

The manual provides clear, detailed schematics of all circuits, connectors, and component locations.

This is a must-have for any professional mechanic or DIY enthusiast working on this legendary off-road vehicle.

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                                                                  C

   FINDING A SHORT CIRCUIT
          (a) Remove the blown fuse and disconnect all loads of the
              fuse.
          (b) Connect a test light in place of the fuse.
          (c) Establish conditions in which the test light comes on.
          Example:
                   - Ignition SW on
                   - Ignition SW and SW 1 on
                   - Ignition SW, SW 1 and Relay on (Connect the
                      Relay) and SW 2 off (or Disconnect SW 2)
          (d) Disconnect and reconnect the connectors while
              watching the test light.
              The short lies between the connector where the test
              light stays lit and the connector where the light goes
              out.
          (e) Find the exact location of the short by lightly shaking
              the problem wire along the body.
   CAUTION:
          (a)   Do not open the cover or the case of the ECU unless
                absolutely necessary. (If the IC terminals are
                touched, the IC may be destroyed by static
                electricity.)
          (b)   When replacing the internal mechanism (ECU part)
                of the digital meter, be careful that no part of your
                body or clothing comes in contact with the
                terminals of leads from the IC, etc. of the
                replacement part (spare part).


   DISCONNECTION OF MALE AND FEMALE
   CONNECTORS
   To pull apart the connectors, pull on the connector itself, not the
   wire harness.
   HINT: Check to see what kind of connector you are disconnecting
   before pulling apart.


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                             MEMO


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                                                                                     G
Connector Joining Wire Harness and Wire Harness


 CODE   JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
 EA1
 EA2    COWL WIRE AND ENGINE ROOM MAIN WIRE (LEFT FENDER)
 EA3
 EA4    COWL WIRE AND ENGINE ROOM MAIN WIRE (RIGHT FENDER)
 EB1    ENGINE ROOM MAIN WIRE AND ENGINE WIRE (NEAR THE DISTRIBUTOR)
 EC1
        ENGINE WIRE AND TRANSMISSION WIRE (NEAR THE STARTER)
 EC2
 EY1    OIL PRESSURE SWITCH WIRE AND ENGINE ROOM MAIN WIRE (NEAR THE AIR CLEANER)
  EZ1   ENGINE WIRE AND VSV SUB WIRE (NEAR THE THROTTLE POSITION SENSOR)
  Ea1   TRANSMISSION WIRE AND SPEED SENSOR WIRE (NEAR THE TRANSMISSION)


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                                                                                           H


 : R/B No. 1 (See page 20)                     : Fusible Link (F6, F7, F8 See page 22)

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  B−L                                                                                                                                                                                                                                                                                                                                                                                                                 B− L

B− W                                                                                                                                                                                                                                                                                                                                                                                                                B −W

B− R                                                                                                                                                                                                                                                                                                                                                                                                                W −B

Y− R                                                                                                                                                                                                                                                                                                                                                                                                                 Y− R

R−Y                                                                                                                                                                                                                                                                                                                                                     I3
                                                                                                                                                                                                                                                                                                                                                        IGNITIO N C OIL
G− O                                                                                                                                                                                                                                         2
                                                                                                                                                                                                                                                                   N 1


                                                                                                                                                                                                                                                                                                                                                                                                                (SHIELDED)
           Y                                                                                                                                                                                                                                                       NO ISE FILTER


                                                                                                                                                                                                                            B− R
                                                                                                                                                                                                                                                                   (IG NITIO N SYSTEM )

                                                                                                                                                                                                                                             1

                                                                                                                               A


                                                                                                                                                                                                                                             B
                                                                                                                                                                                                                                                                                                              1                                              1                            2
                                                                                    J1                                                                                                                                                                                         B− R                                                    B− R
                                                                                    JUNCTION                                                                                                                                    I6                                                                           EA2
                                                                                    CO NN ECTO R
                                                                                                                               A                                                                                                                                                                              8


                                                                                                                                                                                                                            B− R
                                                                                                                                                                                                                                                                                           B− W                                        B−W
                                                                                                                                                                                                                                                                                                             EA2
                                                                                                                                                           G −O
                                                                                                                               Y


                                                                                                                                                                                                                            3                4                                     5
                                                                                                  MAL FUNCTION INDICATO R


  B−L                                                                                                                                                                                                                           B              EX                                      C
                                                                                                  LAM P [COM B. M ETER]


                                                                                                                            5 A                            2                                                                                                                                                                                     D 2
                                                                                                                                                                                                                                           I2
          R                                                                                                                                                                                                                                                                                                                                      DISTRIBUTOR
                                                                                                                                                                                                                                           IGNITER


                                                                                                                                                                                                            R −Y
                                                                                                                                                                                                                                              IGF                                   IG T                                                NE                                 G1        G2        G−
                                                                                       B


                                                                                                                                                                              S1 3
                                                                                                                                                                              STO P                                                          1                                     2                                                   1                             2               3         4
                                                                                       A , C1 1


                                                                                                                                                                              LIG HT
                                                                                                                                                                              SW


                                                                                                                                                                                                                                                                                   B−G
                                                                                                                                                                                                                                             B−Y
                                                                                                                            6 B
                                                                                                                                                                                                 2 EA2


                                                                                                                                                                                                                                                                                                                                                                                               L
                                                                                       C1 0


                                                                                                                                                                                                                                                                                                                       (SHIELDED )
                                                                                                                                                           1
                                                                                                                                                                                                                                       14     IH2                             13    IH2                                                                                                                                      L


                                                                                                                                                                                                                                                                                                                                      W


                                                                                                                                                                                                                                                                                                                                                                                 G
                                                                                                                                                                                                                                                                                                                                                                                               I19


                                                                                                                                                                                                                                                                                                                                                                   R
                                                                                                                                                           G −W


                                                                                                                                                                                                                                                                                   B− G
                                                                                                                                                                                                            R− Y
                                                                                                                               Y−R


                                                                                                                                                                                                                                             B− Y
                                                                             B−L
                                                       R


                                                                                                                                                                                                                                                                                                                                                                                               L
                                                       3 D               1 D                                                4 D                      14 D                                              2 D                                 17 A                                23 A                                                  12 B 1 1 B 1 0 B                                         6 B
                                                             M R LY                  IG SW                                            W                           S TP                                                   BATT                        IGF                                    IGT                                                       NE                        G1        G2         G−
                         ENG IN E CO NTR OL M ODUL E
E 4 A E 5 C E6 B E 7 D


                                                                      # 60            # 50                              # 40          # 30          # 20           # 10        L4                                                    SPD                                 A/C                                         THG                                                   THW                             E2
                                                             15 A        1 A                 2 A                            25 A          11 A       12 A                   9 D                                            8 D                   7 D                                                 19 A                                                4 C         R−W                           9 C
                                                                                                                                                                                                                                                                                                              G −Y
                                                                                                                                                                                                                            L−W


                                                                                                                                                                                                                                                                                                                                       EN GIN E COO L ANT TEM P. SENSOR
                                                                                                                                                                                                                                                                                           EG R GAS TEMP. SENSOR
                                                                                                                               W −G


                                                                                                                                             W −R


                                                                                                                                                           W−L
                                                                             Y− R
                                                              Y− L


                                                                                                                                                                             B− L
                                                                                                  Y


                                                                                                                                                                                                                                                    B− W
                                                                                                                                                                                                 C OM BINATIO N M ETER


                                                                                                                                                                                                                            3                                                                                1                                                  2

                                                                                                                                                                                                                                                                                                                                                                                                   BR− B


                                                                                                                                                                                                                                                                                                             2                                                  1
                                                                                                                                                                                                                                                                                           E1
                                                                                                                                                                                                 C 13


                                                                                                                                                                                                                            1

                                                                                                                                                                                                                                                                                                                                                                                                                  BR−B
                                                                                                                                                                                                                                                                                                                                       E 3


                                                                                                                                                                                                                                                                                                                                                                                                    E16
                                                                                                                                                                                                                                                      FROM ENGINE CO OL ANT
                                                                                                                                                                              FROM TRANSFER L4


Y− R
                                                                                                                                                                                                                                                      TEM P. CUT RELAY
                                                                                                                                                                              POSITIO N SW


  Y−L
                                                                                                                                                                                                                                                                                                           BR−B


                                                                                                                                                                                                                                                                                                                                                              BR−B


                                                                                                                                                                                                                                                                                                                                                                                                   BR−B


Y− R
                                                                                                                                                                                                                            BR


           Y

W −G

W −R                                                                                                                                                                                                                                                                                                                                                                                 BR−B                         BR−B
                                                                                                                                                                                                                                                                                                                                                                 E1 6                               E20
W −L                                                                                                                                                                                                                                                                                                                                                                                                                 Y− R


                                                                                                                                                                                                                                ID


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          SERVICE HINTS
HEAD RELAY
 (2) 1 - (2) 2: CLOSED WITH THE LIGHT CONTROL SW AT HEAD POSITION OR THE DIMMER SW AT FLASH POSITION
                (WHEN THE LIGHT AUTO TURN OFF SYSTEM DOES NOT OPERATE)
C14 LIGHT CONTROL SW [COMB. SW]
 13-11 : CLOSED WITH THE LIGHT CONTROL SW AT HEAD POSITION
C14 DIMMER SW [COMB. SW]
 14-9 : CLOSED WITH THE DIMMER SW AT FLASH POSITION
 12-9 : CLOSED WITH THE DIMMER SW AT HIGH OR FLASH POSITION


          : PARTS LOCATION
 CODE                           SEE PAGE                    CODE                               SEE PAGE                           CODE                       SEE PAGE
  C13              24                                         H1              22                                                      J7               25
  C14              24                                         H2              22                                                      L1               25
  D7               24                                         H3              22
     F8            22                                         H4              22

          : RELAY BLOCKS
CODE               SEE PAGE           RELAY BLOCKS (RELAY BLOCK LOCATION)
 2            18                      R/B NO. 2 (FRONT SIDE OF LEFT FENDER)

          : CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODE               SEE PAGE           JOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
EA1
              30                      COWL WIRE AND ENGINE ROOM MAIN WIRE (LEFT FENDER)
EA2

          : GROUND POINTS
CODE               SEE PAGE           GROUND POINTS LOCATION
 EA           30                      FRONT SIDE OF RIGHT FENDER
 EB           30                      FRONT SIDE OF LEFT FENDER
 ID           32                      LEFT KICK PANEL

          : SPLICE POINTS
CODE               SEE PAGE           WIRE HARNESS WITH SPLICE POINTS                          CODE                    SEE PAGE        WIRE HARNESS WITH SPLICE POINTS
 E2                                                                                             E5            30                       ENGINE ROOM MAIN WIRE
 E3           30                      ENGINE ROOM MAIN WIRE                                     I1
                                                                                                              32                       COWL WIRE
 E4                                                                                             I6

                         C 13                                                           C 14    BL A CK                               D 7       O R AN G E      F 8


                                                                                                                                                                        1
                                                                                  X                  X       X                    1    2    X
                   5 6                 X
                                                                        X           9     11       12 13 14


  H 1, H 2     B LAC K           H 3, H 4   BRO W N               J7      BL UE                              L 1


                                                        A A A     A A                                                  3
     1    2                       1    2                A A A A A A A                                    X         7


                                                        ( H INT : SE E PA G E 7 )


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