PDF Electrical Circuit Diagrams Manual Navistar 3200 - 1013 KB
This manual contains the complete electrical circuit diagrams for the Navistar 3200 model.
It is an essential resource for technicians troubleshooting and repairing electrical systems.
The diagrams clearly map out wiring, connectors, and components, making it easier to diagnose faults.
Ensure accurate and efficient electrical work with this detailed schematic guide.
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Electrical Circuit Diagrams - 3200, DuraStar®, WorkStar®, TranStar®, RXT Models Built March 19, 2008 to May 16, 2010
ELECTRICAL CIRCUIT DIAGRAM MANUAL
Electrical Circuit Diagrams
3200
DuraStar - 4100 / 4300 / 4400
®
WorkStar® - 7300 / 7400 / 7500 / 7600 / 7700
TranStar® - 8500 / 8600 and
RXT Models Built March 19, 2008 to May 16, 2010
0000002842
Navistar, Inc.
June 2019
Revision 2
2701 Navistar Drive, Lisle, IL 60532 USA
© 2019 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
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TABLE OF CONTENTS
TABLE OF CONTENTS (CONT.)
13.105.CONNECTOR COMPOSITES (7602), (7603), (7604), (7605), (7607), (7608), (7609),
(7611), P. 90. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . 359
13.106.CONNECTOR COMPOSITES (7615), (7616), (7617), (7700), (7700 / @7700K), P. 91.. . . .. . . 360
13.107.CONNECTOR COMPOSITES (7702), (7703), (7801F), P. 91A. . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . 361
13.108.CONNECTOR COMPOSITES (7801M), (7802), (7803), (7804), (7900), (7901), P. 92. . . . . . . . . 362
13.109.CONNECTOR COMPOSITES (7905), (7909), P. 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
13.110.CONNECTOR COMPOSITES (7910), (7911), P. 93A. .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . . 364
13.111.CONNECTOR COMPOSITES (8000), (8001), (8102), (8103), (8150), (8151), P. 94. . . . . . . . . . . 365
13.112.CONNECTOR COMPOSITES (8200), (8201), (8301), (8303), (8305), (8310), (8311), P. 95.. . 366
13.113.CONNECTOR COMPOSITES (8312), (8410), (8500), (8501), P. 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 367
13.114.CONNECTOR COMPOSITES (8502), (8502A), P. 96A. . . . . . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . 368
13.115.CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8506A), (8507),
(8507A), (8508), P. 97.. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . 369
13.116.CONNECTOR COMPOSITES (8508A), (8509A), (8520A), (8521), (8601),\, P. 97A. . . . . . . . . . . . 370
13.117.CONNECTOR COMPOSITES (8800), (8801), (8802), (8803), P. 98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
13.118.CONNECTOR COMPOSITES (8805), (8806), P. 99.. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . 372
13.119.CONNECTOR COMPOSITES (8995), (8996), (8997), (8998), (8999), P. 99A.. . .. .. .. .. . .. .. .. . 373
13.120.CONNECTOR COMPOSITES (8807), (8809), (8900), (9001), P. 100. .. . . .. . . . .. . . .. . . . .. . . .. . . . 374
13.121.CONNECTOR COMPOSITES (9100), (9101), (9102A / 9102), (9103), (9108), (9255),
(9260), (9261), (9280), P. 101. .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 375
13.122.CONNECTOR COMPOSITES (9300), (9303), P. 102. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 376
13.123.CONNECTOR COMPOSITES (9310), (9311), (9315), (9316), (9501), (9502), (9503),
(9504), P. 103.. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . 377
13.124.CONNECTOR COMPOSITES (9505), (9506), (9510), (9510A), (9510B), (9510F),
(9510M), P. 104. .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . 378
13.125.CONNECTOR COMPOSITE (9511), P. 105.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 379
13.126.CONNECTOR COMPOSITES (9512), (9513), (9514), (9516), (9516A), (9517), (9517A),
P. 106. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . 380
13.127.CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), (9519A), (9520), (9521),
(9522), (9523), (9524), P. 107. .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . 381
13.128.CONNECTOR COMPOSITES (9524), (9530), P. 108. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 382
13.129.CONNECTOR COMPOSITES (9715), (9716), P. 109. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . 383
13.130.CONNECTOR COMPOSITES (9718), (9719M), (9720), (9736), (9737), P. 110. . .. . . .. . .. . . .. . . 384
13.131.CONNECTOR COMPOSITES (9738), (9739), (9740 / 9740A / 9740B / 9740C), P. 111. .. . .. . . 385
13.132.CONNECTOR COMPOSITES (9740), (9745), (9746), (9747), (9748), P. 112. . . . . . . . . . . . . . . . . . . 386
13.133.CONNECTOR COMPOSITES (9751), (9752), (9753), (9753A), (9754), P. 113. . . . . . . . . . . . . . . . . 387
13.134.CONNECTOR COMPOSITES (9758), (9759), (9760), P. 114. . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388
13.135.CONNECTOR COMPOSITE (9761), P. 115.. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . 389
13.136.CONNECTOR COMPOSITES (9761F), (9762), (9763), (9764), (9765), (9766), P. 116. . . . . . . . 390
13.137.CONNECTOR COMPOSITES (9775), (9777), (9777A), (9777M), (9778), P. 117. . . . . . . . . . . . . . . 391
13.138.CONNECTOR COMPOSITES (9779F), (9780M), (9781M), (9782F), P. 118. . . . . . . . . . . . . . . . . . . . 392
13.139.CONNECTOR COMPOSITES (9800), P. 119. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . 393
13.140.CONNECTOR COMPOSITES (9811), (9812), (9814), (9815), (9820M), P. 120. . .. . . .. . .. . . .. . . 394
13.141.CONNECTOR COMPOSITES (9830), (9832), (9900), (9900E), P. 121. . . . . . . . . . . . . . . . . . . . . . . . . . 395
13.142.CONNECTOR COMPOSITES (9913B), (9915), (9920), (9921), (9994), (9999), P. 122. . . . . . . . 396
ix
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ELECTRICAL CIRCUIT DIAGRAM MANUAL
2.9. SCHEMATIC SYMBOL CHART, P. 9
Figure 9 Schematic Symbol Chart
9
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ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.7. IGNITION FEED RELAY 2, P. 7
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
IGNITION FEED - RELAY 2
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
A13B EATON HYBRID HCM
12PK (7910) CH11_20
FUSE F5-B (1014) A13Z INVERTER
IGNITION
18PK (1702) CH5_07
RELAY#2
(A13FB) H2
(1012 / 1014)
G2 AUXILIARY POWER RELAY
CH3_05 10A A13X
16PK (1873) CH10_21
A13SE ENGINE DISPLAY CUMMINS
E2
18PK (1557) CH4_27
A67F BACK-UP MONITOR
18GY CONNECTION
FUSE F5-F (1014)
D2 (9999) CH4_28
C2 A13SE
10A ENGINE DISPLAY CAT
18BK
(1556) CH4_27
A67E VORAD CPU CONN
16LTBL (1227M) CH4_25
FUSE F5-K (1014)
A39
A2 B2 16GY
IGNITION AIR DRYER
20A
RELAY#2 A13FX (9900) CH10_22
12PK A39B
(1012 / 1014)
16GY
CH3_05 AIR DRYER
W/ STANDARD
N/ IGN RLY#3 DRAIN VALVE
A39A HEATED DRAIN VALVE
16GY (9001) CH10_22
A13FB
12PK
A13CE CADEC GPS CONN
16PK (830) CH4_20
A13FG QUALCOMM IMCT /
18PK MCT / TMCT
(1902) CH4_17,29,32
MOBILEMAX POWER /
A13FG
IP CONNECTOR
FUSE F5-J (1014) 18PK
(1242) CH4_21
B1
A1 10A A13SD TRIPMASTER DATA
18PK RECORDER /
BRAKE PRESSURE
A70DA SWITCH
18GY (827 / 1825) CH4_18
A92J AUTONEUTRAL RELAY
18TN (1017) CH11_17
A17HB START ENABLE RELAY
16PK (1017) CH5_05
FUSE F5-E (1014)
A17HB CLUTCH SWITCH
C1 D1 18PK (1807) CH5_01
IGNITION 10A W/ CONTROLS FOR
RELAY#2 A13FT A59H
ONE LIFT AXLE AXLE ENABLE SWITCH
(1012 / 1014) 12PK 18GY (1108) CH10_34
CH3_05
FUSE F11-C (1020) A59J LIFT AXLE RELAY
E1 18GY (1019) CH10_34
N/ IGN RLY#3 A13FL E3
F3
12PK 5A A59H AXLE ENABLE SWITCH
18GY (1020) CH10_35,36
N/ CONTROLS FOR A59J LIFT AXLE RELAY
ONE LIFT AXLE 18GY (1021) CH10_35,36
CTR CHASSIS
A44N
(1701)
18GY
CH10_33,CH11_03
FUSE F5-A (1014) AIR PARK SOLENOID /
A44Y PRESSURE SWITCH
G1 H1 16GY (4905 / 4070)
10A CH10_33, CH11_03
W/ IBB ENGINE
ICON ACCESSORY NO
A13A
18PK IDLE HEAT CONTROL
R1 (1017) CH6_04A
CHK DATE CHANGE REV REFER ENCE DRAWN NAME
U00K640 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500
CNA1 25JUN09 ADDED CIRC FOR N/ IGN F 62118F
REL EASE NO. DATE PART NO. SHEET
RLY 3. 59974G 07AUG06 AE08056609 007
Figure 19 Ignition Feed Relay 2
19
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ELECTRICAL CIRCUIT DIAGRAM MANUAL
3.17. J1939 DATA LINK – C11 / C13 2007 ENGINE, P. 17
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CHAPTER 3
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
J1939 DATA LINK - C11 / C13 2007 ENGINE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.
J1939
%K5TB(+)
FREEDOMLINE XMSN RESISTOR
18YL
J1939 CONNECTION (7110)
(7103)
A
%K5V(+)
A
18YL
OHMS
%K5V(-) %K5TB(-)
120
B
18GN 18GN
%K5U(+)
C
18YL
J1939
DATA LINK
CH3_14
%%K5C108
K5C128
%K5U(-)
K5TB(+)
K5TB(+)
18GN
18GN
18GN
18GN
18YL
18YL
18YL
K5TB(-)
K5TB(-)
%K5R(+)
18YL
%K5S(+)
18GN
A5R(+)
18YL
ECM
A5R(-)
20YL
IP / CONNECTOR
ENGINE (6010)
**K5R(+) K5S(+)
(1702) 18YL 18YL
11
#K5R(+) K5S(+)
18YL 50
18YL
*K5E128 K5D128
18YL 18YL
%%K5D128
20YL
*K5B128
18YL
K5U(+)
18YL
**K5R(-) K5S(-)
18GN 18GN
17
#K5R(-) K5S(-)
18GN 34
18GN
%K5R(-) %K5S(-)
18GN 18GN
*K5E108 K5D108
18GN 18GN
EATON GEN3
%%K5D128 TCM CONNECTOR
20GN (7105)
* W/ ALLISON GEN4 3000 / 3500,
%%K5B108